DESIGN. DEVELOP. DELIVER. CAPABILITY STATEMENT
Mining & Industrial Switchgear Kiosk Substations Water Infrastructure Projects Project Management Slurry Management Systems Pumping Solutions Fire Protection Pump Systems Turnkey Dewatering Projects
CONTENTS Who Are We 5 Mechanical Capabilities 6-11 Our Electrical Products 12-13 LV Switchgears 13 Modular Kiosk 14 Transportable Switchrooms & Substations 15 Underground Equipment 16 Mobile Slurry Dewatering Pumps 17 Dewatering Pump Pod 18 Mobile tailings Re-mining Plant 19 Light Vehicle Wash 19 Heavy Vehicle Wash 20 Alvenius 21 Civil & Site Works 20 Alvenius Pipe System 21 Repairs & Servicing 22 Hire Units 22 Our commitment to: Quality Customer Satisfaction Technical Expertise Innovation Providing our clients with the best solution for their needs.
21 Kalinya Close, Cameron Park, NSW 2285 P: +61 2 4958 7555 E: admin@aquaenergygroup.com.au W: aquaenergygroup.com.au
Who Are We Aqua Energy Group is a dynamic family owned and operated business established in 1995, specialising in the Commercial, Industrial, Water, Mining and Civil Sectors worldwide. We are a unique electro-mechanical manufacturer who has in-house capabilities to manufacture any electrical or mechanical projects from small packaged pump-sets through to large turn-key projects. At Aqua Energy Group we design, supply, manufacture and install water, sewage and slurry packaged systems that can be selected "off the shelf" or designed and customised to the highest engineering standards. Aqua Energy Group deliver turnkey projects, combining design, manufacturing, project management and installation capabilities. We pride ourselves on our track record of successfully delivering challenging projects requiring specialist solutions and innovative engineering methods. Sales and technical staff are here to help you from your initial consultations through to final commissioning and servicing. Our commitment to quality and customer satisfaction helps us source the best solution for your needs with all manufacturing complying with our strict quality, safety and environmental requirements. Our mechanical and electrical engineering team are ready to assist you with your next project. 5
Mechanical Capabilities 6
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8 Mechanical Capabilities
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10 Mechanical Capabilities
Mechanical Capabilities 11
Electrical Capabilities Aqua Energy Group offers a comprehensive range of products & services, including: Underground transportable substations at any voltage combination and KVA rating. Air or oil cooled, or low impedance as required Transportable high voltage (Up to 66kV) substations Section circuit breakers - single, dual or switched supplies VVVF Conveyor and pump starters Vector winch drive starters 1kV & 415V Motor control centres (MCC) Power factor correction units Distribution switchboards Surface switchrooms (fixed or transport able) PLC & Flex I/O Enclosures Any custom HV and LV switchgear requirements Step up/down substations Fire protection and indication panels Water treatment and control enclosures Solar design and installation Services: Concept design and budgeting Detailed design and documentation Contract management Construction supervision Design, manufacture, installation and commissioning of customised electrical equipment for underground and surface mines Engineering consultancy services for all aspects of mining electrical engineering Turn-key projects such as deep water bore hole pumping installations, from small power up to 550kw+, for NSW Exs and QLD NERZ locations Whole of mine dewatering investigations Auditing, overhaul, and repair of electrical equipment Project management for installation and commissioning of electrical infrastructure Overhaul of electrical switchgear Heavy fabrication We provide engineering technical services as part of a project package, or on a consulting basis. Power studies for load flow and protection systems Lightning protection system studies and design HV/LV substation design Plant power and control system design Inspection and testing plans (ITP) Construction methodologies. Technical services include: HV/LV power system reticulation and protection design HV/LV substation earthing studies and engineering 12
Electrical Capabilities LV Switchgear Features: IP20 all the way to IP66 LV switchgear, specifically designed for the Australian market: 240V 1kV voltage range Form 2/3/4 Construction from mild steel, stainless steel and aluminium 13
Modular Kiosk Features Accommodates MV and LV equipment in an outdoor, weatherproof enclosure Modular construction allows flexibility in sizing, layout, application, inspection, and maintenance Segregation between equipment compartments Rigid platform for mounting MV ring main units, transformers, (with built-in bunds) and LV distribution boards Advantages Easy transportation and site installation Factory installation and testing allows for rapid deployment, reduced on-site disruption, and reduced costs 14
Transportable Switchrooms & Substations Transportable Switchrooms Design, manufacture and installation Custom manufactured for: Special access Structural requirements Size restrictions Fire ratings Corrosion resistance Advantages Off-site manufacture, testing and commissioning saves time and money Applications include industrial, mining, solar & utilities Transportable Substations Our standard features include: 5MVA-25 MVA rating 66kV primary voltage incoming 3.3, 6.6, 11, 22 kv secondary switchgear feeders Gated and interlocked access to the rooftop 66kV HV overhead operator platform 66kV rotary double air break switch 66kV SF6 circuit breaker, both dead and live tank types 66kV voltage transformers and current transformers 66kV live line indicator Skids for easy onsite relocation Oil catchment systems Additional options for our Transportable Substations include: Secondary switchgear feeders Non-driven crawler tracks and tow bar for easy relocation Switchroom air sampling early detection Switchroom fire system Lighting and power packages with 25kVA-75 kva auxiliary transformers 66kV high voltage switchgear protection panel DC battery charger panel 415/240-volt distribution board VCB circuit breaker trolley PLC, SCADA and communications cabinet Remote trip/close operator panel 15
Underground Equipment Aqua Energy Group designs, engineers, and manufactures substations and switchgear for underground coal and hard rock mining. We offer IP56 or IP66 rated switchgear for underground applications. Our LV and MV switchboards are built to a high standard to ensure safety and customer confidence in the unlikely event of an arc event. Our underground switchgear solutions include: Conveyor control and production machinery Pumps, conveyors and motor starters Section isolators Distribution switchgear Development substations. Our designs encompass voltages of 22kV, 11kv, 3.3kV, 1100V, 690V and 415V. We use oil and dry type nitrogen blanketed transformers in sealed tanks - ranging from 0.75MVA to 7.0MVA - for integration into substation packages. Our mobile substations feature solid rubber wheels and tow hitches, complete with spring lift assistance. Substation and switchgear equipment can include automation packages encompassing hardware, software and communication protocols that seamlessly interface into mine-wide SCADA systems. We also offer underground variable speed drive packaged solutions, air or water cooled, typically for conveyor operations. 16
Mobile Slurry Dewatering Pumps We can engineer and fabricate your underground dewatering needs from explosion proof centrifugal pumpsets to the most complex in 'fish tank' pump systems. 17
Dewatering Pump Pod Features Heavy duty shaft and bearings Advanced Impeller designs Large choice of materials for construction Off the shelf spare parts Heavy duty castings Modular designs Patented priming equipment Engine driven skid or trailer mounted packages Frame mounted Base mounted electric, engine driven SAE mount, and horizontal or vertical V-belt driven 18
Mobile Tailings Re-Mining Plant Light Vehicle Wash 19
Heavy Vehicle Wash Our vehicle wash units are designed to take the manual labour out of washing mine vehicles both small and large by the use of automation. Automation is the key to time efficiency and power saving. Our product has been tested and proven in many situations in the mining industry. These units also have a water recycle program so that water is not wasted and so the sediment that comes from the wash is discharged in an environmentally friendly way. Our service team is always available to assist with any adjustments, breakdown or advice - 24/7. Light/Heavy Vehicle & Train Wash Units 20
Alvenius Special Pipeline Projects Complete pipe systems for the transport of medium under pressure in the most difficult conditions. Features Energy efficient pipe systems. Low transport costs and low impact on the enviroment. Low weight easy to handle, quick installation. Long Life with CorroFlo, instead of Stainless, C5-M Low Friction Electric insolating UV resistent Extreme adhesion High Tensile strength ca. 800% Food & drinking water approved Free from Bisphenol A Resistant to many chemicals 17 21
Repairs & Service 24-7 call service Maintenance programs Technical advice Carry stock Commissioning of projects Onsite repairs & servicing Emergency breakdown repairs Fully qualified onsite technicians for breakdowns Hire Units 22
21 Kalinya Close, Cameron Park, NSW 2285 P: +61 2 4958 7555 E: admin@aquaenergygroup.com.au W: aquaenergygroup.com.au