PNEUMATIC RACK & PINION ACTUATORS 90-120 - 180
ALPHAIR PNEUMATIC ACTUATORS 90 - STD Series 120 - Y Series 180 - X Series ALPHAIR pneumatic actuators are made by the best manufacture experience on design, material, machining, assembly. The internal rotation adjusting system is ever free of side-loads on pistons, shaft and body at every feeding pressure. HEAVY DUTY, MAXIMUM LIFETIME! ALPHAIR pneumatic actuators are compact, heavy and reliable. Easy assembly/change on every mean of valve. STANDARD VERSION FEATURES EN AW 0 T extruded Aluminium Body, inside surface finish Ra=0,-0,. 0 micron Hard. EN AB 100 T die-casted Aluminium alloy Pistons, 1 micron. EN AB 100 T die-casted Aluminium alloy Covers, painted with 0-80 micron polyester powder. Carbon steel Shaft, 20 micron nickel-plated. Optional in Stainless Steel AISI 1 (A). Screws in Stainless Steel AISI 0 (A2). Seals in nitrile nubber NBR. Optional HIGH Temperature = FPM/FKM. Optional LOW Temperature = SILICONE. Bearings in low friction acetal resin LAT-LUB, easily replaceable for maintenance. Optional HIGH/LOW Temperature = PA. Pre-compressed Spring Cartridges, easily replaceable for maintenance, 0-80 micron polyester painted. Standard grease: High performances Syntetic Grease. Optional: special grease for HIGH/LOW Temperature. Several special protections available for chemical, pharmaceutical, food and industrial environments. Double lower drilling for valve fastening and centering, according to ISO 211-DIN 7 Standards. Double square lower female shaft key (starlike), according to ISO 211-DIN 7 Standards for assembly on valves with square key on line (0 ) and diagonal key ( ). Solenoid connections according to NAMUR VDI\VDE-8 Standards. Top drilling for accessories fastening, and upper shaft end according to NAMUR VDI\VDE-8 Standards. Position indicator on request, enabling switch-box assembly on top. Aluminium adhesive nameplates, with progressive serial number punched. Lubrification carried out by the manufacturer, guaranteed for min. 1.000.000 operations. Running test and 100% seal test carried out with electronic equipment and certification of each individual product. Standard execution for temperatures from 20 C to +80 C (optional, special execution for extreme temperatures). Conformity for use in explosive environnement; certification for STANDARD versioned actuators = II 2GD c Tmax 9 C. According to EN 171- design and manufacture standard requirements. AIR SUPPLY Dry or lubricated filtered compressed air. TEMPERATURE RANGE Standard -20 +80 C (- +17 F) HIGH Temperature -20 +10 C (- + 00 F) LOW Temperature -0 +80 C (-0 + 17 F) VERY LOW Temperature -0 +80 C (-7 + 17 F) FEEDING PRESSURE 8 bar/120 psi - CONTINUOUS 10 bar/12 psi - MAXIMUM ROTATION ADJUSTING +\- TYPE DOUBLE ACTING TORQUE RATINGS IN Nm AIR SUPPLY IN BAR Y Series = 120 X Series = 180 1 2 7 8 9 10 AP 02 - - -,0, 7, 8,8 10,0 11, 12, AP 02 - -, 8,7 10,9 1,0 1,2 17, 19, 21,7 AP 00,0,1 9,2 12, 1, 18, 21, 2, 27,7 0,8 AP 0, 11,0 1, 22,0 27,,0 8,,0 9,,0 AP 07 11,7 2,,1,8 8, 70,2 81,9 9, 10, 117,0 AP 08 17,8,, 71,2 89,0 10,9 12,7 12, 10, 178,1 AP 100 27,7, 8,2 110,9 18, 1, 19,1 221,8 29, 277, AP 11,7 91, 17,2 18,0 228,7 27, 20,2,0 11,7 7, AP 12 0,1 120, 180, 20,7 00,9 1,1 21,2 81, 1, 01,8 AP 1 8,7 17, 20,1,8, 20,2 0,9 9, 780, 87,0 AP 10 118, 2,7,0 7, 91,7 710,1 828, 9,8 10 118 AP 180 19,7 19, 79,0 8, 798, 98,0 1119 1277 17 198 AP 200 221,8,7, 887, 1109 1 1 177 1997 2219 AP 20 72, 7,0 1118 190 18 22 208 2980 72 AP 270 9,2 1078 117 217 29 2 77 1 8 92 AP 0 911, 182 27 8 9 8 7292 820 911 AP 20 171 2 01 8 8 1002 119 17 - -
SINGLE ACTING TORQUE RATINGS IN Nm TYPE AP 02 AP 00 N OF AIR SUPPLY IN BAR SPRINGS SPRING STROKE PER SIDE OF 7 8 PISTON 0 90 0 90 0 90 0 90 0 90 0 90 90 0 - - - -,7, 8,9 7,7,,7 7,1,1 9, 8,1 12,0 10,8 9, 8, 9, 7,7,8,9 1,1 1,9 12,7 11,,,1 12,7 10,8 8,9 7,0 11, 10,2 18,1 1,9 1,7 1, 8,,2 1,7 1,8 11,9 10,0 1,7 12, 21,2 20,0 18,8 17, 10,7 8, 18,8 1,9 1,0 1,1,8 9,0,7 7,7 9, 11,,8,0,,7,8 7,0 AP 0 9,, 1,9 12, 11,7 8, 20, 17,8 1, 1,0 17,2 1,8 10, 7,0 2,9 2, 20,9 18, 22,7 19, 1,9 12, 1, 28,8 2, 2,0 28,2 2,8 21, 18,0,9, 1,9 29,,7 0, 2,9 2, 10,2 1,7 17,1 20, 7,2 9,7 12,1 1, AP 07 22, 12,,2 0,0 2, 1,9,0 1,8 7,,,1 28, 21,1 1, 7,7, 9,,1 7,8 0, 2,8 2, 9,,2 1,0,8 9, 2,0, 7,0 81,1 7,9 72,7 8, 71,2,7,2 8,7 22, 0,0 7,,1 12, 1,9 21,1 2, AP 08, 18,9 2,,1,7 2,2 70,2,9 7, 1,,,0 1, 20,0 88,0 81,7 7, 9,1 72, 0,8 9, 7,8 10,8 99, 9,2 8,9 90,1 78, 7,1, 12, 117, 111,0 10,7 107,9 9, 8,9 7,,,1 7, 9,1 18,9 2,2 1, 7,8 AP 100,2 0,0 80,9 70,9 7,7 0,0 108,7 98,7 88,7 78,7 8, 7,7 0,0 2,2 1, 12, 11, 10, 11,1 9, 77,7 0,0 1,1 1,1 1,1 1,1 10,8 12,1 10, 87,7 191,8 181,8 171,8 11,8 18, 10,8 1,1 11,,2 70,9 88,7 10, 0,0 0,0 0,0 0,0 AP 11 8,,0 10,0 112, 98,8 70,7 17,8 18,1 10, 122,7 1, 11, 88, 0,2 221, 20,9 18,2 18, 190, 12,2 1,1 10,0 27, 29, 21,9 21,2 2,0 207,9 179,8 11,7 1,0 29, 277, 29,9 281,7 2, 22, 197, 8, 112, 10, 18,,0 70,7 88, 10,0 AP 12 11,8,7 177,0 1,7 12,9 8,0 27, 21,0 19,7 17, 18,1 1,2 10, 7, 297, 27,2 2,9 2, 2,2 20, 1, 127, 7,, 1,0 29,7 0, 2, 22, 187, 17,7 9, 7,1,8, 2, 28, 27,7 11,8 1,7 19,7 2,,7 8,0 10, 127, AP 1 18,0 92,0 2,0 211,0 179,0 12,0 2,0 298,0 2,0 20,0 2,0 210,0 1,0 98,0 18,0 8,0 0,0 1,0 2,0 29,0 20,0 18,0 0,0 71,0 7,0 0,0 9,0 8,0 27,0 271,0 92,0 8,0 2,0 90,0 2,0 70,0 1,0 8,0 18,0 22,0 280,0,0 102,0 1,0 170,0 20,0 AP 10 222, 12, 0,7 29, 21,0 17,9 9,1 1,9 70,7 2, 9, 29,2 221,1 17,0 77,,2 89,0,8 87, 1, 9, 2, 9,7 1, 07,,1 0,9 1,8 7,7 8, 81,0 79,8 72, 81, 72,2 0,1 7,0 01,9 222, 29, 70,7,8 12, 17,9 221,1 2, AP 180 287,9 191,0 7, 8,9 0,7 2,7 07,, 79,9 1,2 10, 1, 18, 222, 7,9 70, 9, 7,9 70,0 7,0 78,1 82,1 92, 82,9 792,2 7, 829,7 7,7 7,7 1,8 108,0 1022, 98, 89,9 989,1 89,1 797,1 701,1 287,9 8,9 79,9 7,9 191,0 2,7 18, 82,1 AP 200 2, 22,0,7,8,8 22, 87, 78,7 70,0 2, 8,8, 0, 22,2 1089 1008 927,9 87,2 907,7 7, 2, 8,1 111 120 110 109 110 988, 87,2 70,0 1 12 172 1291 11 1209 108 927,0 2,,8 70,0 87,2 22,0 22, 0, 8,1 AP 20,0, 107 88, 82,2 0,8 109 128 1107 9, 1199 977, 7,0,7 1782 10 179 128 171 10 1129 907,2 21 200 182 1701 19 1722 101 1280 227 27 222 207 21 209 187 1,0 88, 1107 128, 0,8 7,0 907,2 AP 270 912, 70,1 12 121 12 90,2 1991 17 121 128 178 179 117 871,0 20 229 200 182 22 2019 171 110 09 28 299 2 282 28 21 19 08 7 18 290 01 097 279 289 912, 1217 121 182 70,1 90,1 117 110 AP 0 12 1108 28 218 2020 177 0 080 2711 21 291 289 187 10 1 992 22 2 8 01 279 221 27 90 1 7 212 70 128 18 81 07 12 82 00 12 218 2711 2 1108 177 187 221 AP 20 2999 201 70 998 8 28 0 9 998 27 27 8011 70 9 997 702 027 027 028 982 9011 80 78 897 798 98 98 11 1082 10010 99 108 99 89 79 2999 998 998 997 201 28 028 Torque output available from air supply Springs torque output
DIMENSIONS - European sizes in millimetres Y Series = 120 X Series = 180 Standard feeding connection 1/2 GAS NPT for AP 20, 270, 0, 20 Special NAMUR plate on request POS. AP02 AP02 AP00 AP0 AP07 AP08 AP100 AP11 AP12 AP1 AP10 AP180 AP200 AP20 AP270 AP0 AP20 A-90 100 19 19 12 20 20 27 09 0 92 2 82 2 0 8 80 90 A-120 1 1 1 180 29 27 22 2 - - - - - - - - A-180 17 211 19 21 297 2 98 1 18 - - - - - - - - B 7 8 8, 100 110 12 12 1 17 19 220 20 298 2 1 2 C 9 0, 7 8 9 10 120 1 11 1 17 19 220 00 2 08 28 AUXILIARY D x E - 10 x 22 19 x 22 - VDI/VDE 8 F x G 0x2 80 x 0 10 x 0 200x0 L 2, 27, 8 2, 9, 9, 80 88 98 110 10 17 190, 2 M 2,, 1, 8 1, 70, 71, 8 217, 29 Port A Port B 1/8 GAS NPT 1/ GAS NPT 1/2 GAS NPT DIN 29 N x O 8 x 12 1 x 18 27 x 2 x 2 2 x 0 x 80 P 20 0 0 80 Q x I 9 x 10 9 x 10 11 x 1 9 x 10 11 x 1 9 x 10 11 x 1 1 x 1 11 x 1 1 x 1 1 x 1 1 x 1 22 x 2 22 x 2 TYPE 22 x 2 22 x 2 27 x 0 27 x 0 x 9 22 x 2 27 x 0 27 x 0 x 9 x 9 x 0 27 x 0 x 9 x 0 x 0 x 0 * x 0 7 x 80 F ISO 211 F0 F0 F0 F0 F0/07 F0/07 F07/10 F07/10 F07/10 F10/12 F10/12 F10/12 F1 F1 F1 F1/2 F2/0 Optional F0 F0/0 POS. F0 F0/0 F0 F0/0 F//7 F0 F0/07 F0 F/7/10 F12 F1 F1 F10/12 F(12)/1 F1 F ISO 211 F(12)/1 F1 F0 F0 F0/0 F0 F0/07 F/7/10 F07/10 F10/12 F12 F1 F1 F2 F0 F(1) /2/0 Ø (W) (Mx8) 2 (Mx8) (Mx8) 0 (Mx9) 0 (Mx9) 0 (Mx9) 70 (M8x12) 0 (Mx9) 70 (M8x12) 102 (M10x1) 70 (M8x12) 102 (M10x1) 102 (M10x1) 12 (M12x18) 12 (M12x18) 10 (M1x2) 1 (M20x0) 2 (M1x2) 298 (M20x) H 2 escluso AP 02 0 2 AP08=0 0 AP1 = 70 AP10 = 7 AP180 = 8 AP200 = 8 7 100 AP270 = 10 10 AP200 = 8 200 200
CONSTRUCTION PARTS - SPECIFICATIONS 10 2 1 2 27 01 1 12 02 0 07 2 28 11 17 18 19 21 1 0 1 0 ISO 211 SHAFT FORCE INTAKES 2 0 PART QUANTITY MATERIAL SPECIFICATION PROTECTION 1 1 Body Extruded aluminium alloy EN AW 0 T A - N - TF 2 2 Piston Aluminium alloy EN AB 100 T A 2 Cover Aluminium alloy EN AB 100T N - V - TF 1 Shaft Carbon steel optional S.S. AISI 0 (A2) ASTM A10 N optional S.S. AISI 1 (A) * 2 Antiejection key Acetalic resin PA\PA LEXAN * 1 Lower shaft O-Ring NBR FPM\FKM Silicone 7 * 1 Upper shaft O-Ring NBR FPM\FKM Silicone 10 * 1 Seeger ring Carbon steel N 11 0-12 Spring cartridge Carbon steel, PA, S.S. C-98 V 12 * 2 Piston O-Ring NBR FPM\FKM Silicone 1 * 2 Piston head bearing Acetalic resin PA PA LEXAN 1 * 2 Cover gasket NBR FPM\FKM Silicone 1 1 Nameplate Aluminium 1 8-1 Cover fastening screw Stainless Steel AISI 0 (A2) 17 Nut Stainless Steel AISI 0 (A2) 18 Washer Stainless Steel AISI 0 (A2) 19 * O-Ring NBR FPM\FKM Silicone 21 2 Cover dowel Stainless Steel AISI 0 (A2) 2 * 1 Shaft thrust washer Stainless Steel AISI 0 (A2) 2 * 1 Antifriction washer Acetalic resin PA\PA LEXAN 2 * 1 Lower shaft pilot ring Acetalic resin PA\PA LEXAN 2 * 1 Upper shaft pilot ring Acetalic resin PA\PA LEXAN 27 * 2- Piston bearing Acetalic resin PA\PA LEXAN 28 2 Piston dowel Stainless Steel AISI 0 (A2) * SPARE PARTS SET: Standard, Special HIGH Temperatures, Special LOW Temperatures, Special VERY-LOW Temperatures Protection A = N = chemical Nickel-plating V = Painting TF = +PTFE
COATINGS MATERIAL TREATMENTS AV standard Hard Polyester painting opt. AISI 1 (A) Colour Dark gray Several available Brown Polished steel Thickness 0 ц 0/80 ц 1 ц 20 ц NV Polyester painting opt. AISI 1 (A) Colour Polished steel Several available Brown Polished steel Thickness 20 ц 0/80 ц 1 ц 20 ц NN opt. AISI 1 (A) Colour Polished steel Polished steel Brown Polished steel Thickness 20 ц 20 ц 1 ц 20 ц TF TF Hard + PTFE coating + PTFE coating opt. AISI 1 (A) Colour Blue Blue Brown Polished steel 0 ц 0 ц Thickness 1 ц 20 ц PTFE 1 ц PTFE 1 ц - Caustic soda. - Detergents. - Low alcaline solutions. - Caustic soda. - Detergents. - Low alcaline solutions. - Low alcaline and low acid solutions. - Marine environments. - High temperatures. HARD ANODIZING is an electrolytic process that produces anodic coating on aluminum, called alumine, with high thickness. Alumine is one of the most hard known materials, with resistance values up to 00-00 HV (- HRC); properties and features of Hard (alumine thickness 0 micron) are well know and appreciated both for mechanical and chemical resistance. Best friction and corrosion resistance, best surface hardness, good thermic and electrical insulation. ELECTROLESS NICKEL-PLATING Chemical is an electroless coating process that gives nickel layers at extremely constant thickness also on sharp angles, blind-holes, threads and grooves recess. During the process, nickel is combined with phospor at a percentage of 12% (hig-phospor). The obtained surface hardness is about 00-80 HV (- HRC). Best friction and corrosion resistance, best surface hardness, best external appearence similar to S.S., increased resistance to alcali and detergents in sanitary and food applications. POLYESTER PAINTING Polyester painting is obtained throug powder coatings on polarized parts, by means of light differences in electrical potentials. After applications, parts are baked in order to polymerize and let the painting be spread to avoid micro-porosity. The best elasticity can be obtained at 0/80 micron thickness; a satisfactory adhesion can be assured by sandblasting or brushing, and by special degreasing baths of the rough pieces to be treated. Better corrosion resistance, protection against crashes, better external appearence and several available colours, resistance to chemicals. HARD ANODIZING + PTFE COATING As further improvement of the hard anodizing on aluminium alloys, protective coating made of PTFE is used, known for its particular chemical and physical features. On these double treated surfaces, oxide hardness and low roughness (internal slipping parts) is summed to the chemical resistance and the excellent qualities as a thermic barrier of PTFE (external surfaces, subjected to corrosion). Best corrosion resistance, protection against high temperatures, crashes, extreme resistance to chemicals and in marine environment. AISI 1 (A) STAINLESS STEEL SHAFT - OPTIONAL AISI 1 (A) Stainless Steel shaft, with its great corrosion resistance, is recommended for special applications such as: marine and chemical environments, food and pharmaceutical industry, high temperature applications. Via Molino Emili, 1-200 MACLODIO (BS) Italy - Tel. +9 00 97 8 1/2 - Fax +9 00 97 8 www.alphair.it - www.alphapompe.it All rights reserved - Not guaranteed for accuracy - Data subject to change without notice - Older data sheets are invalid