PRESTRESSED CONCRETE DESIGN

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PRESTRESSED CONCRETE DESIGN A01_Prestressed Concrete Design_FM.indd i 4/29/2013 4:00:08 PM

A01_Prestressed Concrete Design_FM.indd ii

PRESTRESSED CONCRETE DESIGN Praveen Nagarajan Department of Civil Engineering NIT Calicut, Kerala A01_Prestressed Concrete Design_FM.indd iii

Senior Editor Acquisitions: Sandhya Jayadev Editor Production: M. Balakrishnan Copyright 2013 Dorling Kindersley (India) Pvt. Ltd This book is sold subject to the condition that it shall not, by way of trade or otherwise, be lent, resold, hired out, or otherwise circulated without the publisher s prior written consent in any form of binding or cover other than that in which it is published and without a similar condition including this condition being imposed on the subsequent purchaser and without limiting the rights under copyright reserved above, no part of this publication may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise), without the prior written permission of both the copyright owner and the publisher of this book. ISBN 978-93-325-1375-4 First Impression Published by Dorling Kindersley (India) Pvt. Ltd, licensees of Pearson Education in South Asia. Head Office: 7th Floor, Knowledge Boulevard, A-8(A), Sector 62, Noida 201 309, UP, India. Registered Office: 11 Community Centre, Panchsheel Park, New Delhi 110 017, India. Compositor: White Lotus Infotech Pvt. Ltd., Puducherry. Printed in India. A01_Prestressed Concrete Design_FM.indd iv

To my parents, Mrs. Rani Nagarajan and Dr N. M. Nagarajan, and my Teachers at NIT Calicut and IIT Madras A01_Prestressed Concrete Design_FM.indd v

A01_Prestressed Concrete Design_FM.indd vi

Contents Preface xv About the Author xvii Chapter 1 Basic Principles 1 1.1 Introduction 1 1.2 Need for Prestressed Concrete 1 1.3 Brief History of Prestressed Concrete 2 1.4 Structural Behaviour of Prestressed Concrete Member 3 1.5 Methods of Prestressing 6 1.5.1 Pre-tensioning 6 1.5.2 Post-tensioning 7 1.6 Types of Prestressed Concrete 11 1.6.1 Classifi cation as per IS:1343 1980 11 1.6.2 Other Classifi cations 11 1.7 Comparison with Reinforced Concrete 12 1.8 Applications of Prestressed Concrete 13 1.9 Design Code 13 Chapter 2 Materials 15 2.1 Introduction 15 2.2 Prestressing Steel 15 2.2.1 High Tensile Steel 15 2.2.2 Need for High Tensile Steel 16 2.2.3 Types of Prestressing Steel 19 2.2.4 Modulus of Elasticity of Prestressing Steel 23 2.2.5 Maximum Initial Prestress in Tendon 23 A01_Prestressed Concrete Design_FM.indd vii

viii Contents 2.3 Concrete 24 2.3.1 Need for High Strength Concrete 24 2.3.2 Compressive Strength of Concrete 24 2.3.3 Tensile Strength of Concrete 25 2.3.4 Modulus of Elasticity of Concrete 27 2.3.5 Time-dependent Deformation of Concrete 28 Chapter 3 Limit State Design 31 3.1 Introduction 31 3.2 Limit States 33 3.3 Characteristic and Design Load 33 3.4 Characteristic and Design Strength of Material 35 3.5 Characteristic and Design Stress Strain Curves 36 3.5.1 Stress Strain Curves for Concrete 36 3.5.2 Stress Strain Curves for Prestressing Steel 37 3.6 Design Requirements as per LSM 38 3.7 Limit State Design of Prestressed Concrete Members 39 Chapter 4 Losses in Prestress 43 4.1 Introduction 43 4.2 Immediate Losses 44 4.2.1 Loss Due to Elastic Shortening of Concrete 44 4.2.2 Loss Due to Friction 52 4.2.3 Loss Due to Slip in Anchorage 57 4.3 Time Dependent Losses 61 4.3.1 Loss Due to Shrinkage of Concrete 61 4.3.2 Loss Due to Creep of Concrete 62 4.3.3 Loss Due to Relaxation of Steel 63 4.4 Total Loss in Prestress 65 Problems 66 Chapter 5 Analysis of Sections 67 5.1 Introduction 67 5.2 Analysis at Serviceability Limit State 68 A01_Prestressed Concrete Design_FM.indd viii

Contents ix 5.2.1 Combined Load Approach 70 5.2.2 Internal Couple Approach 81 5.2.3 Concept of Equivalent Loads 88 5.3 Load Balancing 103 5.4 Decompression Moment (M dec ) 105 5.5 Cracking Moment M cr 106 5.6 Additional Stress in Tendon Due to Bending 108 5.7 Flexural Behaviour of Prestressed Concrete Member 109 5.7.1 Load Defl ection Behaviour 109 5.7.2 Stress in Tendon 110 5.7.3 Modes of Failure in Flexure 111 5.7.4 Types of Section 111 5.8 Analysis at Ultimate Limit State 112 5.8.1 Analysis of Rectangular Sections with Bonded Tendons 113 5.8.2 Analysis of Post-tensioned Rectangular Beams Having Unbonded Tendons 119 5.8.3 Analysis of Flanged Sections 120 Problems 127 Chapter 6 Shear and Torsion 129 6.1 Introduction 129 6.2 Design for Shear 130 6.2.1 Effect of Prestress in Shear Strength 130 6.2.2 Identifi cation of Zones for Shear Design 130 6.2.3 Ultimate Shear Resistance 133 6.2.4 Ultimate Shear Resistance of Concrete V uc 133 6.2.5 Design of Shear Reinforcement 137 6.2.6 Minimum Shear Reinforcement 138 6.2.7 Maximum Ultimate Shear Force (V u, max ) 139 6.2.8 Steps for Shear Design 139 6.3 Design for Torsion 145 6.3.1 Equilibrium Torsion and Compatibility Torsion 145 6.3.2 Failure of Concrete Member Due to Torsion 146 A01_Prestressed Concrete Design_FM.indd ix

x Contents 6.3.3 Design Methods for Torsion 148 6.3.4 Design Provisions for Torsion as per IS:1345 1980 151 6.3.5 Detailing of Torsion Reinforcement 156 6.3.6 Steps for Torsion Design 157 Problems 163 Chapter 7 Anchorage Zones 165 7.1 Introduction 165 7.2 Anchorage Zones in Pre-tensioned Members 166 7.2.1 Bond Mechanisms 167 7.2.2 Transmission Length 168 7.2.3 Flexural Bond Length 170 7.2.4 Development Length 171 7.2.5 End Zone Reinforcement 171 7.3 Anchorage Zones in Post-tensioned Members 172 7.3.1 Bearing Stresses Behind Anchorage 173 7.3.2 Bursting Forces in Anchorage Zones 174 7.3.3 End Zone Reinforcement 176 Problems 184 Chapter 8 Deflections 187 8.1 Introduction 187 8.2 Deflections in Uncracked Beams 188 8.2.1 Short Term Defl ection at Transfer st 188 8.2.2 Long Term Defl ection at Service Condition D Is 189 8.3 Deflection of Type 3 Members 190 8.4 Deflection Limits 190 Problems 197 Chapter 9 Design of Members 199 9.1 Introduction 199 9.2 Governing Inequalities 200 9.3 Minimum Section Modulus 202 A01_Prestressed Concrete Design_FM.indd x

Contents xi 9.3.1 Minimum Section Modulus for the Top Fibre Z a 202 9.3.2 Minimum Section Modulus for the Bottom Fibre Z b 203 9.4 Design of Prestressing Force 205 9.5 Magnel Diagram 209 9.6 Cable Zone 214 9.7 Selection of Cross-section 217 9.7.1 Flexural Efficiency Factor Q 217 9.7.2 General Guidelines for Beam Sections 220 9.8 Requirements for Flexural Reinforcement 221 9.8.1 Concrete Cover 221 9.8.2 Spacing of Tendons 221 9.8.3 Minimum Longitudinal Steel 222 9.8.4 Minimum Side Face Reinforcement 222 9.9 Design Procedure for Prestressed Concrete Members 222 Problems 222 Chapter 10 Composite Members 225 10.1 Introduction 225 10.2 Analysis at Serviceability Limit State 225 10.2.1 Stresses in Precast Web at Transfer 226 10.2.2 Stresses in Precast Web After Time Dependent Losses 227 10.2.3 Stresses in Precast Web After Casting of In-situ Slab 227 10.2.4 Stresses in Composite Section at Service Condition (Total Design Load Condition) 228 10.3 Stresses Due to Differential Shrinkage 237 10.4 Horizontal Shear Transfer 242 10.5 Ultimate Moment of Resistance 243 10.6 Design of Composite Members 244 10.6.1 Minimum Section Modulus 244 10.6.2 Required Prestressing Force and Allowable Cable Zone 245 Problems 245 A01_Prestressed Concrete Design_FM.indd xi

xii Contents Chapter 11 Indeterminate Structures 247 11.1 Introduction 247 11.2 Effects of Prestress in Indeterminate Structure 248 11.2.1 Primary and Secondary Moments and Shears 248 11.2.2 Section Moments and Concrete Moments 251 11.2.3 Pressure Line Due to Prestressing Force 253 11.2.4 Calculating the Effects of Prestress Using the Concept of Equivalent Loads 254 11.3 Linear Transformation of Cable Profile 260 11.4 Concordant Cable 263 11.5 Analysis of Real Cables 263 11.6 Calculation of Elastic Stresses in Concrete 265 11.7 Behaviour at Ultimate Load 266 Problem 268 Chapter 12 Slabs 271 12.1 Introduction 271 12.2 General Design Procedure 272 12.3 One-way Slabs 273 12.4 Edge-supported Two-way Slabs 274 Problems 283 Chapter 13 Circular Prestressing 285 13.1 Introduction 285 13.2 Circumferential Prestressing 285 13.2.1 Analysis at Transfer 286 13.2.2 Analysis at Service Condition 286 13.2.3 Design 286 13.3 Prestressed Concrete Pipes 288 13.4 Prestressed Concrete Circular Tanks 290 13.4.1 Behaviour 291 13.4.2 Analysis 292 A01_Prestressed Concrete Design_FM.indd xii

Contents xiii 13.4.3 Design 293 13.4.4 Detailing Requirements 294 13.5 Ring Beams 299 13.5.1 Analysis and Design 300 Problems 303 References 305 Index 307 A01_Prestressed Concrete Design_FM.indd xiii 4/29/2013 4:00:11 PM

A01_Prestressed Concrete Design_FM.indd xiv 4/29/2013 4:00:11 PM

Preface This book deals with the analysis and design of prestressed concrete members as per the IS: 1343 1980 specification. It is intended to be an easy-to-read textbook for a first course in prestressed concrete design for senior undergraduate and postgraduate students of Civil Engineering. The book will also be useful for practising engineers and help them understand the basis behind the code recommendations. Spread across 13 chapters, the key features of the book are: The concepts of prestressed concrete design are explained in a simple manner. The contents of each chapter are enhanced with new and better figures for improved understanding. Detailed derivations are presented for almost all equations. The book follows a step-by-step approach for problem solving, with each step explained from first principles. Chapter 1 explains the behaviour of the prestressed concrete member and introduces the different methods of prestressing and types of prestressed concrete. The need for high tensile steel and high strength concrete for prestressed concrete structure is brought out in Chapter 2, which also describes briefly some of the important properties of these materials. The philosophy of limit state design is discussed in Chapter 3. The various sources and methods to evaluate the loss of prestressing force in both pre-tensioned and post-tensioned prestressed concrete members are dealt with in Chapter 4. Chapter 5 analyzes the behaviour of prestressed concrete member in flexure at both serviceability and ultimate limit state. It elaborates on the different methods to calculate elastic stress distribution in concrete, namely, the combined load approach, the internal couple approach and the equivalent load approach. The chapter also examines the procedures to find the ultimate moment of resistance of both rectangular and flanged sections. Chapters 6 and 7 examine the design for shear, torsion and anchorage zones. Methods to predict the short term and long term deflections of prestressed concrete beams are elucidated in Chapter 8. A01_Prestressed Concrete Design_FM.indd xv 4/29/2013 4:00:11 PM

xvi Preface Chapter 9 outlines the procedure to be followed for the design of statically determinate prestressed concrete beams (Type 1 and Type 2 members). The methods of analysis and design of composite members are revealed in Chapter 10. Chapter 11 gives a brief introduction to the analysis of indeterminate prestressed concrete members. The design of one-way and two-way slabs is delineated in Chapter 12. Finally, Chapter 13 covers the design of prestressed concrete pipes, watertanks and ring beams. I thank Ms. Sandhya Jayadev of Pearson Education, for her support and Mr. Beljith P., for typing the manuscript. Comments, feedback and suggestions for the improvement of the book are welcome. Praveen Nagarajan A01_Prestressed Concrete Design_FM.indd xvi 4/29/2013 4:00:11 PM

About the Author Dr Praveen Nagarajan is an alumnus of NIT Calicut and IIT Madras. An illustrious student of Civil Engineering throughout his college life, he worked briefly for L&T Ramboll, Chennai, before joining as faculty at NIT Calicut. Included among Dr Praveen s many areas of interest are reinforced and prestressed concrete, steel structures, bridge engineering, structural reliability and structural dynamics topics in which he has published numerous technical papers. A recipient of several awards for technical excellence such as the Valli Anantharamakrishnan Merit Prize (2003) from IIT Madras, E P Nicolaides Prize (2009) from the Institution of Engineers (India) and the Best Young Teacher award (for the academic year 2008 2009) from NIT Calicut, he has guided more than 25 M.Tech. projects. Currently Assistant Professor at the Department of Civil Engineering, NIT Calicut, he is also guiding three research scholars to their doctoral degrees. A01_Prestressed Concrete Design_FM.indd xvii 4/29/2013 4:00:11 PM

A01_Prestressed Concrete Design_FM.indd xviii 4/29/2013 4:00:11 PM