Conergy PowerPlus Our Masterpiece 10 years of Conergy
Reliably high yields. In practice, this is what it all depends on.» What does a module have to be able to do in order to be perfect? It has to generate high yields. Over a long period. Ultimately, the important thing is reliable power generation over many years. Since the investment in a solar energy system has to be economically worthwhile.
At Conergy, we know what we are talking about: Across the globe, every tenth module is manufactured, sold or installed by us. And we place the highest demands on ourselves: to get the most out of the sun. The solar module takes on an important key role. This is where electricity is generated. What remains unused here cannot be compensated for by even the most intelligent system planning. And thus, the idea was born to develop the perfect module ourselves. And we have succeeded. Made in Germany
We have thought about every detail. For maximum durability.» We only work with the best. The cells the heart of every module and the module frames are manufactured internally by Conergy. We procure glass and films from well-known international manufacturers that we have trusted as our partners for many years. The rear-ventilated connection box, developed jointly with our suppliers, comes from Switzerland. We use only high-quality polyurethane as electrical insulation. And instead of silicone, a special adhesive tape connects the glass solar cell laminate with the module frame. This ensures high strength and durability. All components are carefully selected and attuned to one another. The result: high yields and maximum durability. For the perfect module is achieved only if individual components are of the highest quality and processes are optimally attuned to these components. The construction type used in Conergy PowerPlus modules is certified in line with the international standards IEC/EN 61215 ed. 2 (tests quality, durability and reliability of modules) and IEC/EN 61730 (tests electrical and mechanical safety). We are convinced of the quality of our product. For that reason, we offer a particularly high level of warranty: 5 year product warranty; can be extended to 10 year on request 12 year performance warranty 1 (92 % of the minimum module output from installation)* 25 year performance warranty 2 (80 % of the minimum module output from installation) * The unusually high performance warranty applies to our particularly high-performance Conergy PowerPlus modules with 225 Wp and above.
Pressure specialist: Loads up to 5,400 pascal per square metre can be borne by the module. That corresponds to a load of 550 kg per square metre the weight of a full-grown dromedary. Endurance runner: robust materials and high-quality processing of the waterproof, fully-sealed connection box ensure high safety levels and durability. The extra plus: the passively-cooled 3 bypass diodes ensure perfect operating statuses even in unfavourable environmental conditions, such as partial shade over the module. This, too, increases the long yield period. High performer: The highly-efficient 3 busbar cells indicate an optimised cell design and innovative technology. Ongoing minor improvements in cell production help get the best out of the silicon material. Yield optimiser: The structured, 4 mm-thick solar glass has a high degree of transparency and low reflection. Even the invisible part of the light is used effectively. The maximum amount of sunlight is conducted into the cells, ensuring maximum yields. All-weather professional: even under snow loads, wind pressure and temperature fluctuations the warp-resistant frame is unaffected by even the most extreme conditions. Designed without cavities, it makes frost damage impossible. Special screws ensure a lasting galvanic connection and, therefore, electrical safety. The special beading reduces shadows from dirt deposits on the glass.
No compromises in production. No compromises in quality.» From silicon block to finished module all processes in our hands. Processes that are perfectly attuned to one another can only be reached by the quickest paths, like those found in our fully-integrated production. Frankfurt (Oder) is home to one of the most modern production facilities in the world for solar modules. The value creation chain is fully automatic and fully integrated, and runs through five production lines under one roof from the silicon base material through the wafer and the cell, to the finished module. In wafer production, the silicon blocks are prepared for wafer sawing: cleaning, grinding, sticking to glass and mounting plates everything is absolutely precise and fully automated. From the silicon block to the wafer: a job for 120-micrometre thick wire twice as thick as a hair. Moistened with "slurry", the separating agent, 8 kilometres of wire work in parallel in the saw during the separation process. The result: 180-micrometre thick wafer. In cell production, the heart of our module is produced. Nine processes, attuned to one another exactly, continually change the wafer: the power-generating cell is produced. The printing process gives it its characteristic design with the 3 busbars and conducting grid. The integrated Conergy logo makes our cells unmistakable.
Our engineers in the technology department check and test the modules, including their components, extensively. In line with standardised test procedures, they subject the modules to extreme temperature fluctuations (-40 to +85 C) and high humidity in climate chambers. Precise characterisation of the cells and modules leads to ongoing improvements in our production. In addition, quality tests are constantly performed alongside production in our laboratories, for this is the only way that we can maintain and continue to improve our high quality standards. As soon as the connection box has been installed, it is tested: A flasher determines the module's performance data. The most important process in module generation: laminating the cells with glass to form a composite. Two ethylene vinyl acetate (EVA) films are made crystal clear using pressure and temperature, and fix the cells on the glass. Together with the frame, this gives rise to one solid unit that ensures durability for the module. In module production, the individual cells are soldered together. First into cell chains (known as strings), then connected crosswise into a cell matrix. This process is also fully-automated at Conergy, which guarantees consistent quality.
Our systems generate high yields. And high returns for you. Reference system: Large solar power project in El Calaverón (Spain) Power: Number of Conergy 21.2 MWp PowerPlus 220/230P: 96,000 CO 2 saving: 39,000 t/year Produces approx. 40,000 MWh of clean electricity annually. El Calaverón is located in the sunny region of Castilla- La Mancha. The project stretches over an area of 100 hectares, which is equivalent to more than 100 football pitches. Up to 96,000 polycrystalline solar modules, which are installed on double-axis tracking systems from Conergy, will produce roughly 40,000 MWh clean electricity annually to approximately 12,500 households. In addition, the power plant will save 39,000 tonnes of environmentally harmful CO 2 gas. The construction time took less than one year up to the time of conclusion.
Reference system: Conergy plant Frankfurt (Oder) Output: 378 kwp Number of Conergy PowerPlus 210P: 1,800 CO 2 saving: 294 t/year Produces around 331,000 kwh of clean electricity per year. Reference system: Osloß (Germany) single-dwelling building Output: 8.94 kwp Number of Conergy PowerPlus 220/230P: 40 CO 2 saving: 8.4 t/year Produces around 9,459 kwh of clean electricity per year, which corresponds to a specific yield* of 1,058 kwh/year. Reference system: Lübeck (Germany) Office Camp Output: 23.46 kwp Number of Conergy PowerPlus 230P: 102 CO 2 saving: 20.91 t/year Produces around 23,554 kwh of clean electricity per year, which corresponds to a specific yield* of 1,004 kwh/year. * Energy generated by the solar electricity system per year measured in kwh/system size in kwp
Conergy PowerPlus. In a class of its own. Top class for you. The result of our experience, precision work and care is called Conergy PowerPlus. Our masterpiece is quite impressive. Have a look for yourself we are among the best in the market. The commitment has paid off: for our customers, for plants with maximum yields, for years of safety in operation. But the most important values will not be found in any table: the satisfaction of a system operator, the confidence of having made the right investment decision and the gratification of long-term, safe returns. Conergy PowerPlus Module: 5 performance levels for every type of use. Conergy PowerPlus 200P Conergy PowerPlus 210P Conergy PowerPlus 220P Conergy PowerPlus 225P Nominal capacity (P mpp ) 200 Wp 210 Wp 220 Wp 225 Wp Performance tolerance (%) ±3 ±3 ±3 +2.5 Module efficiency factor min. (%) 12.29 12.90 13.51 13.82 Product warranty in years* 5 5 5 5 Performance warranty 1 (year/%) 12/90 12/90 12/90 12/92 Performance warranty 2 (year/%) 25/80 25/80 25/80 25/80 IEC/EN 61215 ed.2 certificate yes yes yes yes IEC/EN 61730 certificate yes yes yes yes 10
Our solar system: High-quality photovoltaic systems from Conergy. Conergy offers end customers, fitters and distributors high-quality photovoltaic solutions which are made in Germany to strict quality standards, all from one source. String and central inverters System monitoring Mounting systems The high quality of Conergy's photovoltaic systems is confirmed by regular quality checks. Photovoltaic systems made by Conergy have already proven themselves a thousand times in practice and are used world-wide in the most diverse applications. We invest this experience in the day-to- day development of our systems. This results in photovoltaic systems with the best possible yield, extremely long service life and low maintenance costs. Solar modules Consultation and service Conergy PowerPlus 230P Conergy PowerPlus 225P and 230P Our masterpieces with reliably positive performance tolerances. 230 Wp +2.5 14.13 5 12/92 Is it possible to improve on perfection? That is exactly what we have achieved by enhancing our masterpiece just one step further. NEW: thanks to the reliably positive performance tolerances, these Conergy PowerPlus modules are even more powerful and thus produce greater yields from the same surface area. 25/80 yes yes 11
www.conergy.com Available from: ConergyPowerPlus-SF-ENG-0905 Subject to technical modifications without notice 2009 Conergy