Highly Efficient Cutter with a Cutting Edge Angle Highly Efficient Cutter with a Cutting Edge Angle Economical Inserts with 10 Cutting Edges. Reduces Chattering with Low Cutting Force Design Reduces Cutting Costs when Machining Auto Parts and Other General Purpose Machining Applications Reduces Chattering with Low Cutting Force Design TN620M cermet insert is available
Highly Efficient Cutter with a Cutting Edge Angle Economical Inserts with 10 Cutting Edges. Reduces Chattering with Low Cutting Force Design Reduces Cutting Costs when Machining Auto Parts and Other General Purpose Machining Applications 1 Economical Inserts with 10 Cutting Edges Applicable to various machining applications with wide size range from ø2 Cost reduction in various applications from general parts to automotive parts machining 2 Reduces Chattering with Low Cutting Force Design For tainless teel Machining uppresses Vibration for Excellent urface Finish with Cutting Edge Angle Cutting Force Comparison (Internal Evaluation) 400 A.R. Max.+12 Cutting Force (N) 00 200 100 % DOWN 251 76 Helical Edge with A.R. Max.+12 0 Competitor A (45 Cutting Edge Angle) Thrust force is cutting resistance. Cutting Conditions: Vc = 200 m/min, fz = 0.15 mm/t, ap = mm Cutting Dia. ø6 Workpiece: C Long Tool Life with MEGACOAT NANO Coating Technology Insert Lineup Also Contains Cermet Grade for Better urface Finish Cermet for Milling TN620M 1st Recommendation (General Purpose) Chipbreaker Tough Edge GH Chipbreaker For tainless teel Machining M Chipbreaker Excellent Wear Resistance and Adhesion Resistance High Quality urface Finish 1
Face Mill Rake Angle A.R. max+12 = : -9 = 6 : -8 = 80 : -7 R.R. = 100-160 : -6 2 2 b 2 b a 2 b a H H E E H a E 2 1 1 1 Fig.1 Fig.2 Fig. 4 Toolholder Dimensions Description tock. of Dimensions (mm) hape Weight Inserts 2 1 2 H E a b 4 (kg) him MFPN 66080R-6T-G 6 80 88 70 25.4 20 1 27 6 9.5 Fig.1 1.2 66100R-7T-G 7 100 107 78 1.75 45 4 8 12.7 1.7 66125R-9T-G 9 125 12 89 8.1 55 10 15.9 Fig.2 2.9 6 8 66160R-11T-G 11 160 167 110.8 72 11 19.1 4.5 MFPN 66080R-9T-G 9 80 88 70 25.4 20 1 27 6 9.5 Fig.1 1.2 66100R-11T-G 11 100 107 78 1.75 45 4 8 12.7 1.7 66125R-1T-G 1 125 12 89 8.1 55 10 15.9 Fig.2 6 8 66160R-15T-G 15 160 167 110.8 72 11 19.1 4.8 MFPN 660R-4T-M-G 4 58 0. 48 22 18 11 40 21 6. 10.4 6606R-5T-M-G 5 6 71 Fig.1 0.5 66080R-6T-M-G 6 80 88 70 27 20 1 24 7 12.4 1.2 66100R-7T-M-G 7 100 107 78 2 45 0 8 14.4 1.6 Fig.2 66125R-9T-M-G 9 125 12 2.8 89 40 55 6 9 16.4 66160R-11T-M-G 11 160 167 14 20 Fig..8 MFPN 660R-5T-M-G 5 58 0.4 48 22 18 11 40 21 6. 10.4 6606R-7T-M-G 7 6 71 Fig.1 0.5 66080R-9T-M-G 9 80 88 70 27 20 1 24 7 12.4 1.2 66100R-11T-M-G 11 100 107 78 2 45 0 8 14.4 1.6 Fig.2 66125R-1T-M-G 1 125 12 89 40 55 6 9 16.4 66160R-15T-M-G 15 160 167 14 20 Fig. 4 Dimension : 5mm : tandard tock Bore Dia. Inch pec Metric pare Parts for Face Mill (Common to Inch / Metric pecs) Description Clamp crew Wrench Anti-eize Compound Arbor Bolt MFPN 660R-4T-M-G MFPN 6606R-5T-M-G MFPN 66080R-6T(-M)-G MFPN 66100R-7T(-M)-G MFPN 66125R-9T(-M)-G MFPN 66160R-11T(-M)-G MFPN 660R-5T-M-G MFPN 6606R-7T-M-G MFPN 66080R-9T(-M)-G MFPN 66100R-11T(-M)-G MFPN 66125R-1T(-M)-G MFPN 66160R-15T(-M)-G B-4090TRP B-4090TRP Recommended Torque for Insert Clamp.5N m Recommended Torque for Insert Clamp.5N m DTPM-15 DTPM-15 P-7 P-7 HH10 0 HH10 0 HH12 5 HH10 0 HH10 0 HH12 5 Coat Anti-eize Compound thinly on portion of taper and thread prior to installation. 2
l L End Mill Fig.1 Toolholder Dimensions Description tock. of Inserts Dimensions (mm) Rake Angle pare Parts Clamp crew Wrench Anti-eize Compound L l A.R. (MAX) R.R MFPN 6602R-2-2T-G 2 2 9.5-14 B-4090TRP DTPM-15 2 110 0 5 12 66040R-2-T-G 40 47.5-12 Recommended Torque for Insert Clamp.5N m P-7 : tandard tock Applicable Inserts Classification of Usage : Roughing / 1st Choice : Roughing / 2nd Choice : Finishing / 1st Choice : Finishing / 2nd Choice (In Case Hardness is Under 45HRC) hape Description P Carbon teel / Alloy teel Die teel Austenitic tainless teel M Martensitic tainless teel Precipitation Hardened tainless teel K Gray Cast Iron dular Cast Iron (FCD) N n Ferrous Metals Ni-base Heat-Resistant Alloys (Inconel ) Titanium Alloy H High Hardness teel Dimensions (mm) MEGACOAT NANO Cermet A T X Z rε PR155 PR1525 PR1510 TN620M A PNMU 0905XNER- General Purpose Z X T A PNMU 0905XNER-M 14.6 5.56 4.7 2 2 0.8 M Low Cutting Force Z X T A PNMU 0905XNER-GH GH Tough Edge (Heavy Milling) Z X T : tandard tock Applicable Chipbreaker Cutter Insert M GH fz=0.2mm/t is Recommended
Recommended Cutting Conditions 1st Recommendation 2nd Recommendation Coated Carbide Insert M GH* Workpiece Feed (fz: mm/t) Recommended Insert Grade (Cutting Conditions Vc: m/min) MEGACOAT NANO PR155 PR1525 PR1510 Carbon teel (xxc) 0.1 0.2 0. 120 180 2 120 180 2 Alloy teel (CM etc) 0.1 0.2 0. 100 160 220 100 160 220 Die teel (KD etc) 0.1 0.18 0.25 80 140 180 80 140 180 Austenitic tainless teel (U04 etc) 0.1 0.18 0.25 100 1 200 100 1 200 Martensitic tainless teel (U40 etc) 0.1 0.18 0.25 100 1 200 Precipitation Hardened tainless teel (U60 etc) 0.1 0.18 0.25 90 120 1 Gray Cast Iron (FC) 0.1 0.2 0. 120 180 2 dular Cast Iron (FCD) 0.1 0.18 0.25 100 1 200 Ni-base Heat-Resistant Alloy (Inconel etc) 0.1 0.12 0.2 20 0 Carbon teel (xxc) 0.06 0.12 0.2 120 180 2 Alloy teel (CM etc) 0.06 0.12 0.2 100 160 220 Die teel (KD etc) 0.06 0.1 0.15 80 140 180 Austenitic tainless teel (U04 etc) 0.06 0.12 0.2 100 1 200 100 1 200 Martensitic tainless teel (U40 etc) 0.06 0.12 0.2 100 1 200 Precipitation Hardened tainless teel (U60 etc) 0.06 0.12 0.2 90 120 1 Gray Cast Iron (FC) 0.06 0.12 0.2 120 180 2 dular Cast Iron (FCD) 0.06 0.1 0.15 100 1 200 Ni-base Heat-Resistant Alloy (Inconel etc) 0.06 0.08 0.15 20 0 Titanium Alloy (Ti-6Al-4V) 0.06 0.08 0.15 40 60 80 Carbon teel (xxc) 0.15 0.25 0.5 120 180 2 Alloy teel (CM etc) 0.15 0.25 0.5 100 160 220 Die teel (KD etc) 0.1 0.2 0. 80 140 180 Gray Cast Iron (FC) 0.15 0.25 0.5 120 180 2 dular Cast Iron (FCD) 0.1 0.2 0. 100 1 200 *When using GH chipbreaker for fine pitch cutters, recommended feed is fz 0.2(mm/t) 1st Recommendation 2nd Recommendation Cermet Insert Workpiece Feed (fz: mm/t) Recommended Insert Grade (Cutting Conditions Vc: m/min) Cermet TN620M Carbon teel (xxc) 0.06 0.12 0.15 200 2 00 Alloy teel (CM etc) 0.06 0.12 0.15 180 220 2 Die teel (KD etc) 0.06 0.1 0.1 1 180 220 1st Recommendation The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation Cutting with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy. Chipbreaker Recommended Applications Coated Carbide Cermet 5 GH 5 ap (mm) 0.5 M ap (mm) 2 0.5 0.06 0.1 0.2 0.25 0. 0.5 fz (mm/t) 0.06 0.1 0.15 0.2 0. fz (mm/t) 4
MEGACOAT NANO PR155 Fracture resistant with a tough substrate and high heat-resistant coating table machining of general steel, mold steel, and difficult-to-cut materials Toughening by a New Cobalt Mixing Ratio *In-house Evaluation 1 2 High Toughness Carbide Base Material UP 2% Fracture Toughness* tability Improvement The coarse grain structure and uniform particle size correspond to improved heat resistance, with conductivity values decreased by 11%. The uniform structure also reduces crack propagation. Cracking Comparison by Diamond Indenter (In-house evaluation) PR155 Base Material Conventional Material UP hock Resistance hort Cracks Long Cracks Coating Properties (Abrasion Resistance) Coating Properties (Deposition Resistance) Hardness (GPa) 40 5 0 25 20 MEGACOAT NANO TiCN TiAIN TiN 15 10 400 600 800 1,000 1,200 1,400 Oxidation Temperature ( C) Low Oxidation Resistance High Hardness (GPa) 40 5 0 25 20 15 10 MEGACOAT NANO TiCN TiAIN TiN 0. 0.4 0.5 0.6 0.7 0.8 Wear Coefficient (μ) High Deposition Resistance Low Achieve long tool life with the combination of a tough substrate and a special Nano coating layer table Machining with Excellent Wear Resistance 2017 KYOCERA Corporation CP407