SEAC, Gujarat: Page 1 of 12 For TOR Expansion Case 1. Basic Information of the Project: i. Name & Address of the Project site (Complete details with plot no. /Survey no., Landmark etc.) Sanhi Chemicals Plot No: 1712, Phase III, Notified Industrial Area, GIDC-Vapi, 396195, Tal.: Pardi, Dist.: Valsad (Gujarat) ii. Name of the Applicant Mr. Sanjay Desai (Partner) iii. Address for correspondence Plot No: 1712, Phase III, Notified Industrial Area, GIDC-Vapi, 396195, Tal.: Pardi, Dist.: Valsad (Gujarat) iv. Contact no. and e-mail ID of the Applicant Mob. No.: +91-9825145512 E-Mail: sales@apurvachem.in v. Aerial distance of nearest Habitat (KM) Chhiri Village @ 0.80 km in N direction vi. Longitude & Latitude of the Project Site: (4 corners of the site) vii. Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. viii. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that I. Protected areas notified under the Wildlife (Protection) Act, 1972; II. CEPI areas III. Eco-sensitive areas and IV. Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. Corner Latitude Longitude A 20 o 22 12.73 N 72 o 56 48.52 E B 20 o 22 11.07 N 72 o 56 49.32 E C 20 o 22 11.86 N 72 o 56 48.31 E D 20 o 22 11.87 N 72 o 56 49.33 E 5(f) -B as per EIA Notification 2006 General conditions are Not Applicable.
SEAC, Gujarat: Page 2 of 12 2. Online application proposal No. : SIA/GJ/IND2/25878/2018 3. Date of application for TOR: 21/04/2018 4. Project status: Expansion 5. Product profile: # Product Name CAS Number Qty. MT/Month Existing Proposed Total 1. 2- Naphthylamine 4,6,8 tri Sulfonic acid (Sulpho G Acid) 27310-25-4 0 5.0 5.0 2. 4-Nitro 2 amino phenol 6 Sulfonic acid (4 NAPSA) 96-67-3 0 10.0 10.0 3. 6-Nitro 2 amino phenol 4 Sulfonic acid (6 NAPSA) 96-93-5 0 10.0 10.0 4. 2- Amino Phenol 4- Sulfonamide (OPSAMIDE) 98-32-8 0 10.0 10.0 5. 1 Naphthyl amine 3,6,8 tri Sulfonic acid (KOCH ACID) 901-79-1 0 10.0 10.0 6. M-Amino Phenol (MAP) 591-27-5 0 5.0 5.0 7. 1-Naphthol 3,6 di Sulfonic Acid (Violet Acid) 578-85-8 0 5.0 5.0 8. 1-Naphthol 3,8 di Sulfonic acid (EPSILONE ACID) 117-43-1 0 5.0 5.0 9. 1- Amino 8 Naphthol 4,6 Di Sulfonic Acid (European K Acid) 130-23-4 0 5.0 5.0 10. 2- Naphthylamine 4,8 Di Sulfonic Acid (C Acid) 131-27-1 0 10.0 10.0 11. 2 - Chloro 5 - Toludine 4 - Sulphonic Acid (CLT Acid) 88-51-7 0 5.0 5.0 12. 1- Naphthylamine 8- Hydroxy 2,4 Di Sulfonic Acid (Chicago Acid) 90-40-4 0 2.0 2.0 13. 3- Amino Benzene Sulphonic Acid (Metanilic Acid) 121-47-1 0 150.0 150.0 14. 3,3 Di Nitro Di Phenyl Sulphone (3 3 DDS) 1228-53-1 0 26.5 26.5 15. Meta Nitro Benzene Sulphonic acid (Resist Salt) OR 127-68-4 24.8 575.2 600.0 3,3 Di Nitro Di phenyl Sulphone 16. 6-Nitro 1-Di-Azo 2-Napthol 4-sulfonic Acid (6 Nitro 1,2,4 Diazo) 5366-84-7 0 5.0 5.0 17. 4- Amino 5- Hydroxy Naphthalene-1,7 Di Sulphonic Acid (K Acid) 130-23-4 0 5.0 5.0 18. Nitro Benzene 98-95-3 0 50.0 50.0 19. Meta di Nitro Benzene 99-65-0 0 5.0 5.0 20. N-Ethyl-N-Benzyl Aniline m-sulphonic Acid (EBAMSA) 101-11-1 0 5.0 5.0 21. Para Phenylene Di Amine (PPD) 106-50-3 0 5.0 5.0 22. Meta Nitro Para Toludine (MNPT) 119-32-4 0 5.0 5.0 23. Di phenyl Epsilon Acid 129-93-1 0 5.0 5.0 24. 1 - Naphthol 8- Sulfonic Acid 20215-36-5 0 5.0 5.0
SEAC, Gujarat: Page 3 of 12 25. 1 Naphthol 4, 8 sulfonic Acid 84-87-7 0 5.0 5.0 26. 3, 5 Di Nitro Benzoic Acid (3,5 DNBA) 99-34-3 0 5.0 5.0 27. 3,5 Di Amino Benzoic Acid (3,5 DABA) 535-87-5 0 5.0 5.0 28. 2,4,5 Tri Chloro Aniline 636-30-6 0 5.0 5.0 29. Ortho Amino Phenol 95-55-6 0 5.0 5.0 30. Meta Nitro Chloro Benzene (MNCB) 121-73-3 0 5.0 5.0 31. N-N Di Ethyl -m- Amino Phenol (DEMAP) 91-68-9 0 5.0 5.0 32. P-AMINO BENZOIC ACID 150-13-0 0 5.0 5.0 33. DI Calcium Phosphate 7757-93-9 0 243 243 Total -- 24.8 1141.7 1166.5 The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification 2006. 6. Product wise Raw Material Consumption: Consumption in MT # Raw Materials CAS No. After MT/Tone Existing Proposed Expansion 1.0 For 2- Naphthylamine 4,6,8 tri Sulfonic acid (Sulpho G Acid) 1.1 Sulphuric Acid 7664-93-9 1.94 0 9.70 1.2 Oleum (65%) 8014-95-7 1.76 0 8.82 1.3 G-Acid 86-65-7 0.61 0 3.08 1.4 Salt 7440-23-5 0.88 0 4.41 2.0 For 4-Nitro 2 amino phenol 6 Sulfonic acid (4 NAPSA) 2.1 Oleum (23%) 8014-95-7 1.66 0 16.6 2.2 PNCB 100-00-5 0.58 0 5.8 2.3 Nitric Acid 7697-37-2 0.5 0 5.0 2.4 Caustic soda 1310-73-2 1.33 0 13.3 2.5 Salt 7440-23-5 0.83 0 8.3 2.6 NaHS 16721-80-5 1.33 0 13.3 3.0 For 6-Nitro 2 amino phenol 4 Sulfonic acid (6 NAPSA) 3.1 Oleum (23%) 8014-95-7 1.66 0 16.6 3.2 ONCB 88-73-3 0.58 0 5.8 3.3 Nitric Acid 7697-37-2 0.5 0 5 3.4 Salt 7440-23-5 0.83 0 8.3 3.5 Caustic 1310-73-2 0.58 0 5.8 3.6 NaHS 16721-80-5 1.33 0 13.3 4.0 For 2- Amino Phenol 4- Sulfonamide (OPSAMIDE) 4.1 Chloro Sulfonic acid 7790-94-5 1.41 0 14.1 4.2 ONCB 88-73-3 0.64 0 6.4 4.3 ONCB PSA 17691-19-9 1.29 0 12.9 4.4 Ammonia 7664-41-7 0.41 0 4.1 4.5 Caustic lye 1310-73-2 0.41 0 4.1 4.6 Iron Powder 7439-89-6 0.58 0 5.8 4.7 HCI 7647-01-0 0.029 0 0.29 5.0 For 1 Naphthyl amine 3,6,8 tri Sulfonic acid (KOCH ACID) 5.1 Naphthalene 91-20-3. 0.33 0 3.3 5.2 Sulphuric acid (98%) 7664-93-9 0.566 0 5.66 5.3 Oleum 8014-95-7 0.5 0 5 5.4 Nitric Acid 7697-37-2 0.266 0 2.66
SEAC, Gujarat: Page 4 of 12 5.5 Lime Stone 1317-65-3 1.5 0 15 5.6 Soda Ash 497-19-8 0.166 0 1.66 5.7 Caustic 1310-73-2 0.016 0 0.16 5.8 Iron powder 7439-89-6 0.3 0 3 5.9 HCI 7647-01-0 0.03 0 0.3 6.0 For M-Amino Phenol (MAP) 6.1 Metanilic acid 121-47-1 2.4 0 12.0 6.2 Caustic lye 1310-73-2 1.20 0 6.0 7.0 For 1-Naphthol 3,6 di Sulfonic acid (Violet Acid) 7.1 Naphthalene 91-20-3. 0.8 0 4 7.2 Sulphuric Acid 98% 7664-93-9 1.6 0 8 7.3 Oleum 65 % 8014-95-7 2.4 0 12 7.4 Lime Stone 1317-65-3 4.8 0 24 7.5 Sodium sulphate 7757-82-6 1.44 0 7.2 7.6 Caustic Flaks 1310-73-2 1.6 0 8 7.7 HCI 7647-01-0 0.8 0 4 7.8 Caustic lye 1310-73-2 0.08 0 0.4 8.0 For 1-Naphthol 3,8 di Sulfonic acid (EPSILONE ACID) 8.1 Oleum 65 % 8014-95-7 1.66 0 8.3 8.2 Sulphuric Acid (98%) 7664-93-9 2.83 0 14.15 8.3 Naphthalene 91-20-3. 3.33 0 16.65 8.4 Nitric Acid (98%) 7697-37-2 1.33 0 6.65 8.5 Lime Stone 1317-65-3 11.6 0 58 8.6 MgO 1309-48-4 1.33 0 6.65 8.7 Iron powder 7439-89-6 3.33 0 16.65 8.8 HCI 7647-01-0 0.46 0 2.3 8.9 Caustic lye 1310-73-2 0.08 0 0.4 8.10 Sodium Nitrite 7632-00-0 0.38 0 1.9 9.0 For 1- amino 8 naphthol 4,6 di sulfonic acid (European K Acid) 9.1 Naphthalene 91-20-3. 0.74 0 3.7 9.2 Sulphuric Acid (98%) 7664-93-9 0.14 0 0.7 9.3 Oleum 65 % 8014-95-7 1.1 0 5.5 9.4 Nitric Acid 7697-37-2 0.59 0 2.95 9.5 Lime stone 1317-65-3 1.33 0 6.65 9.6 Soda ash 497-19-8 0.29 0 1.45 9.7 HCl 7647-01-0 0.07 0 0.35 9.8 Iron 7439-89-6 0.66 0 3.3 9.9 Caustic lye 1310-73-2 0.48 0 2.4 10.0 For 2- Naphthylamine 4,8 di Sulfonic acid (C Acid) 10.1 Naphthalene 91-20-3 0.625 0 6.25 10.2 Sulphuric acid 7664-93-9 2.7 0 27 10.3 Oleum 8014-95-7 2.4 0 24 10.4 Nitric acid 7697-37-2 0.35 0 3.5 10.5 MgO 1309-48-4 0.325 0 3.25 10.6 HCl 7647-01-0 0.035 0 0.35 10.7 Iron Powder 7439-89-6 0.5 0 5 10.8 Caustic lye 1310-73-2 0.05 0 0.5 11.0 For 2 - Chloro 5 - Toludine 4 - Sulphonic acid (CLT acid) 11.1 Toluene 108-88-3 1.22 0 6.1 11.2 Sulphuric acid 7664-93-9 5.56 0 27.8 11.3 Chlorine gas 7782-50-5 0.94 0 4.7 11.4 Ferric chloride 7705-08-0. 0.007 0 0.035 11.5 Nitric acid 7697-37-2 0.86 0 4.3
SEAC, Gujarat: Page 5 of 12 11.6 20% Dedanol OT - 0.15 0 0.75 11.7 Common salt 7440-23-5 2.83 0 14.15 11.8 Soda ash 497-19-8 0.04 0 0.2 11.9 Iron 7439-89-6 0.19 0 0.95 11.10 HCl (30%) 7647-01-0 1.16 0 5.8 11.11 Caustic lye 1310-73-2 0.49 0 2.45 12.0 For 1- naphthylamine 8- hydroxy 2,4 di sulfonic acid (Chicago Acid) 12.1 Peri acid 82-75-7 0.83 0 1.66 12.2 Oleum 65 % 8014-95-7 1.66 0 3.32 12.3 Sulphuric Acid (98%) 7664-93-9 5.0 0 10 12.4 Oleum (23%) 8014-95-7 2.0 0 4 12.5 Lime 1305-62-0 6.66 0 13.32 12.6 Soda Ash 497-19-8 0.5 0 1 12.7 Caustic flaks 1310-73-2 0.33 0 0.66 12.8 Caustic lye 1310-73-2 0.66 0 1.32 12.9 HCI 7647-01-0 1.0 0 2 13.0 For 3- Amino Benzene Sulphonic acid (Metanilic Acid) 13.1 Nitro Benzene 98-95-3 1.0 0 150 13.2 Oleum 65% 8014-95-7 1.05 0 157.5 13.3 Hydrated lime 1305-62-0 0.6 0 90 13.4 Soda ash 1305-62-0 0.5 0 75 13.5 CI Powder 7782-50-5. 1.0 0 150 13.6 HCl 7647-01-0 0.04 0 6 13.7 Sulphuric acid 7664-93-9 0.48 0 72 14.0 For 3,3 Di Nitro Phenyl Sulphone (3 3 DDS) 14.1 Wet cake of 3,3 DDS 599-61-1 1.25 0 33.125 15.0 For Meta Nitro Benzene Sulphonic acid (Resist salt) 15.1 Nitro Benzene 98-95-3 0.625 15.5 375.0 15.2 Oleum 65% 8014-95-7 0.66 16.4 396.0 15.3 Hydrated lime 1305-62-0 0.37 9.2 222.0 15.4 Soda ash 1305-62-0 0.31 7.7 186.0 16.0 For 6-Nitro 1-Di-Azo 2-Napthol 4-sulfonic acid (6 Nitro 1,2,4 Diazo) 16.1 Caustic Lye 1305-62-0 0.36 0 1.8 16.2 Beta Naphthol 135-19-3 0.54 0 2.7 16.3 Sodium Nitrate 7631-99-4 0.26 0 1.3 16.4 Sodium bi-sulfite 7631-90-5 1.03 0 5.2 16.5 Sulphuric acid 7664-93-9 2.1 0 10.5 16.6 Ice - 7.9 0 39.5 16.7 Oleum 23% 8014-95-7 0.37 0 1.9 16.8 Nitric acid 7697-37-2 0.20 0 1.0 17.0 For 4- Amino 5- Hydroxy Naphthalene-1,7 Di Sulphonic acid (K Acid) 17.1 B Naphthol 135-19-3 1.33 0 6.65 17.2 Sulphuric Acid (98%) 7664-93-9 3.43 0 17.15 17.3 Oleum (65%) 8014-95-7 5.67 0 28.35 17.4 Ice - 21.67 0 108.35 17.5 Sodium Sulphate 7757-82-6 4.5 0 22.5 17.6 24 % Ammonia 1336-21-6. 6.8 0 34 17.7 Sodium Bicarbonate 144-55-8 0.92 0 4.6 17.8 Caustic lye 1310-73-2 0.346 0 1.73 18.0 For Nitro Benzene 18.1 Sulphuric acid 7664-93-9 2.06 0 103 18.2 Nitric acid 7697-37-2 0.75 0 37.5 18.3 Benzene 71-43-2 0.66 0 33
SEAC, Gujarat: Page 6 of 12 18.4 Caustic soda 1310-73-2 0.06 0 3 19.0 For Meta di Nitro Benzene 19.1 Nitro Benzene 98-95-3, 0.76 0 3.8 19.2 Nitric Acid 7697-37-2 0.46 0 2.3 19.3 Sulphuric acid 7664-93-9 0.92 0 4.6 19.4 Caustic lye 1310-73-2 0.08 0 0.4 20.0 For EBAMSA 20.1 EBA 134-11-2 0.83 0 4.15 20.2 Oleum 8014-95-7 0.83 0 4.15 20.3 Sulphuric Acid 7664-93-9 0.83 0 4.15 20.4 Caustic lye 1310-73-2 0.04 0 0.2 21.0 For Para Phenylene Di amine (PPD) 21.1 PNA 100-01-6 1.0 0 5.0 21.2 Iron 7439-89-6 1.0 0 5.0 21.3 HCl 7647-01-0 0.05 0 0.25 22.0 For Meta Nitro Para Toludine (MNPT) 22.1 P- Toluene 6192-52-5 0.5 0 2.5 22.2 Acetic Acid 64-19-7 0.06 0 0.3 22.3 Nitric Acid 7697-37-2 0.2 0 1 22.4 Caustic lye 1310-73-2 0.43 0 2.15 23.0 For Di phenyl Epsilon Acid 23.1 Epsilon Acid 117-43-1. 1.0 0 5.0 23.2 Aniline 62-53-3. 0.8 0 4.0 23.3 Sulphuric Acid 7664-93-9 0.2 0 1.0 24.0 1 - Naphthol 8- Sulfonic acid 24.1 Peri acid 82-75-7 1.42 0 7.1 24.2 Sulphuric Acid 7664-93-9 0.57 0 2.85 24.3 NaNO2 7632-00-0. 0.71 0 3.55 24.4 Caustic lye 1310-73-2 0.57 0 2.85 25.0 For 1 Naphthol 4, 8 sulfonic acid 25.1 Peri acid 82-75-7 1.25 0 6.25 25.2 Sulphuric Acid 7664-93-9 1.75 0 8.75 25.3 NaNO2 7632-00-0. 0.62 0 3.1 25.4 Caustic lye 1310-73-2 1.25 0 6.25 26.0 For 3, 5 Di Nitro Benzoic Acid (3,5 DNBA) 26.1 Benzoic Acid 65-85-0 0.5 0 2.5 26.2 Sulphuric acid (98%) 7664-93-9 3.0 0 15 26.3 Nitric Acid (63%) 7697-37-2 0.9 0 4.5 26.4 Oleum (23%) 8014-95-7 1.25 0 6.25 27.0 For 3,5 Di Amino Benzoic Acid (3,5 DABA) 27.1 DNBA 99-34 - 3 1.66 0 8.3 27.2 Iron 7439-89-6 3.33 0 16.65 27.3 HCl 7647-01-0 0.66 0 3.3 28.0 For 2,4,5 Tri Chloro Aniline 28.1 TCB 0.58 0 2.9 28.2 Sulphuric acid 7439-89-6 0.94 0 4.7 28.3 Nitric acid 7697-37-2 0.35 0 1.75 28.4 Soda ash 1305-62-0 0.03 0 0.15 28.5 Iron 7439-89-6 0.58 0 2.9 28.6 HCl 7647-01-0 0.14 0 0.7 28.7 Sodium Nitrite 7632-00-0 0.02 0 0.1 28.8 Caustic lye 1310-73-2 0.005 0 0.025
SEAC, Gujarat: Page 7 of 12 29.0 For Ortho Amino Phenol 29.1 PNCB 100-00-5 1.11 0 5.55 29.2 Caustic 1310-73-2 0.44 0 2.2 29.3 Fe 7439-89-6 1.11 0 5.55 29.4 HCI 7647-01-0 0.11 0 0.55 30.0 For Meta Nitro Chloro Benzene (MNCB) 30.1 Nitrobenzene 98-95-3, 0.78 0 3.9 30.2 Chlorine 7782-50-5 0.47 0 2.35 30.3 Ferric Chloride 7705-08-0 0.06 0 0.3 30.4 Lime 1305-62-0 0.04 0 0.2 31.0 N-N Di Ethyl -m- Amino Phenol (DEMAP) 31.1 Matanilic acid 121-47-1 1.19 0 5.95 31.2 Caustic Flakes 1310-73-2 1.31 0 6.55 31.3 Di Ethyl Sulphate 64-67-5; 1.06 0 5.3 31.4 Sulphuric acid 7439-89-6 0.68 0 3.4 32.0 For P-Amino Benzoic acid 32.1 4-Nitro Benzoic acid 62-23-7 1.22 0 6.1 32.2 Pd/C 7440-05-3 0.007 0 0.035 32.3 NaOH 1310-73-2 0.55 0 2.75 32.4 HCl 7647-01-0 0.70 0 3.5 32.5 H2 133-74-0 0.03 0 0.15 32.6 N2 7727-37-9 0.01 0 0.05 33.0 For DI Calcium Phosphate 33.1 Rock Phosphate 1306-05-4. 2.18 0 529.74 33.2 Spent Sulphuric Acid 7439-89-6 1.66 0 403.38 33.3 Lime 1305-62-0 0.43 0 104.49 7. Compliance Status of the Existing Project: S. No. Particulars Brief Information/Details Remarks 1. Earlier EC details Not Applicable Sanhi Chemicals was started in 2. Compliance of EC the year of 2010.Earlier the unit 3. Status of inspection by RO- MoEFCC, Bhopal. was known as M/S Solar Dyestuff Pvt. Limited and manufactured 4. Status of submission of half Dyes intermediates which was yearly return to concern started before 2006. We have authorities. purchased said premises in the year of 2010 along with land, plant, building and machineries and amend the existing CCA of the board. Hence, Environmental Clearance is not applicable for Existing Plant. 5. Compliance of existing CC&A We are complying with all CC&A Conditions. -- 6. Legal actions/closure No legal or closure order directions/scn etc. Issued issued by the board for last -- by GPCB. two years. 7. Any Public Complaints No Public Complaints -- 8. Is there any litigation pending No Court Cases are before any court of Law against the Project? pending against the project --
SEAC, Gujarat: Page 8 of 12 8. Water, Air and Hazardous Waste Management: S. No. Particulars A. Total cost of Proposed Project (Rs. in Crores): Capital cost for EMS: B. Total Plot Area (sq. meter) Existing: 4.08 Crores Proposed: 3.50 Crores Total: 7.58 Crores Existing: 0.10 Crores Proposed: 0.65 Crores Total: 0.75 Crores Details Recurring cost towards the environmental protection measures 4.10 Crores per Annum Existing: 5,000 m 2 Proposed: 0 m 2 Total: 5,000 m 2 Green belt area,/tree Plantation area (sq. meter) Existing: 800.00m 2 Proposed: 700.00 m 2 Total: 1500.00 m 2 C. Employment Generation 1. Direct Existing: 20 Nos. Proposed: 30 Nos. Total:50 Nos. 2. Indirect Existing: 15-20 Nos. Proposed: 20-25 Nos. Total: 35-45 Nos. D. Water i ii Source of Water Supply GIDC, Vapi Water Supply (GIDC, Bore Well, Surface water etc.) Status of permission from the concern authority. Permission issued by GIDC Vapi vide letter No. GIDC/DEE(W/S)/NA/VAPI/1285 on 09/04/2018 Water Consumption (KL/day) # Particulars Water Consumption, KLD Existing Proposed Total Remark Treated in A. Domestic 3.00 2.00 5.00 septic tank/soak pit B. Industrial 1. Processing 17.00 63.00 80.00 2. Cooling 20.00 15.00 35.00 3. Boiler 00 25.00 25.00 4. Washing 2.00 1.00 3.00 Others 1.00 1.00 2.00 C. Total Industrial 39.00 104.00 143.00 D. Total (A+B+C) 43.00 107.00 150.00 E. Condensate from MEE 00 22.85 22.85 Net Fresh Water (D-E) 43.00 84.15 127.15 1) Total water requirement for the project: 150 KLD 2) Quantity to be recycle: 22.85 KLD 3) Total fresh water requirement: 127.15 KLD Recycled in process iii Waste Water Generation (KL/day)
SEAC, Gujarat: Page 9 of 12 # Particulars Effluent generation, M 3 /day Existing Proposed Total Low High Low High Low High TDS/COD TDS/COD TDS/COD TDS/COD TDS/COD TDS/COD A. Domestic 3.00 00 2.00 00 5.00 00 B. Industrial 1. Processing, product washing and scrubber 14.00 00-3.50 27.50 10.50 27.50 2. Cooling 2.00 00 0.50 00 2.50 00 3. Boiler 00 00 2.00 00 2.00 00 4. Floor/container/equipment washing 2.00 00 1.00 00 3.00 00 Total Industrial 18.00 00 00 27.50 18.00 27.50 Total (A+B) 21.00 00 2.00 27.50 23.00 27.50 Mode of treatment ETP - ETP MEE ETP MEE Net Discharge to CETP 18.00 - - - 18.00 - iv Treatment facility with capacity (ETP, CETP, MEE, STP etc). 18.00 KLD ETP for Normal effluent. 27.50 KLD ETP for Concentrated effluent. v Mode of Disposal & Final meeting point Domestic: Domestic waste water (5.00 KLD) will be disposed-off through Septic Tank. Industrial: Total industrial Waste Water Generation will be 45.5 KLD, out of which 27.5 KLD of process water will be evaporated in proposed multi effect evaporator and balance 18 KLD of industrial effluent will be treated in existing primary & tertiary effluent treatment plant and finally treated effluent will be disposed off into CETP Vapi for further treatment and disposal into Arabian Sea. vi Reuse/Recycle details (KL/day) 22.85 KLD vii Details of Rain water harvesting Shall be continued after proposed expansion B Air (Existing and Proposed) i Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/h, MT/h, KVA etc. - # Type of Source of Emission Stack Quantity of Name of the emissions Emission With Capacity e.g. Height Fuel MT/h & APCM fuel i.e. Air Standard Boiler (8 TPH) (meter) MT/Day Pollutants EXISTING <PM: 150 1. Thermopak: I (20 Lacs K Cal) PROPOSED Steam Boiler: II 1. (2 TPH) 2. Thermopak: II (25 Lacs K Cal) 30 Coal 500 kg/h 30 Coal 400 kg/h 30 Coal 550 kg/h PM SOx NOx PM SOx NOx Multi Cyclone & Bag Filter MDC & Bag Filter Multi Cyclone & Bag Filter 3. DG Set 11 HSD 115 kg/h Adequate Stack mg/nm 3, <SOx:100 ppm <NOx: 50 ppm <PM: 150 mg/nm 3, <SOx:100 ppm <NOx: 50
SEAC, Gujarat: Page 10 of 12 ii v C i (500 KVA) Height ppm Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) (Existing and Proposed) # Particulars Existing After Proposed Expansion Remarks 1.0 Expected Pollutants from Sulphonation Reaction & Sulphonation Reaction & Oleum Storage Oleum Storage 1.1 Pollutants SO 2, SO 3 SO 2 Existing will be utilized 1.2 APC Provided Two Stage Acid followed by Two Stage Acid followed by Alkali Alkali Scrubber Scrubber 1.3 Height of vent 11 m 11 m 2.0 Expected Pollutants from --- Chlorination Reactor Two Stage Water followed by 2.1 APC Provided 0 Alkali Scrubber Proposed 2.2 Height of Vent 0 11 m 2.3 Expected Emission 0 HCl: <20 mg/m 3 Cl2: < 5 mg/m 3 3.0 Stack attached to --- Nitrator 3.1 Pollutant 0 Nox 3.2 APC Provided 0 Two Stage Alkali Scrubber Proposed 3.3 Height of Vent 0 11 m 3.4 Expected Emission 0 NOx: <25 mg/m 3 4.0 Stack attached to --- Amidator 4.1 Pollutant 0 NH 3 4.2 APC Provided 0 Two Stage Water Scrubber followed by Acid Scrubber Proposed 4.3 Height of Vent 0 11 m 4.4 Expected Emission 0 NH3: <175 mg/m 3 Fugitive emission details with its mitigation measures. (Existing and Proposed) Concrete road is already developed within plot premises to avoid fugitive dust due to vehicle movement. Manufacturing activity is being/will be carried out in closed reactors/vessels and Regular checking and maintenance of the same is being/will be carried out to avoid any leakages. All the raw materials are being /will be stored in closed containers and in sealed bags and will be handled through closed system to avoid the handling losses. Hazardous Waste (As per the Hazardous and Other Wastes (Management and Tran s boundary Movement) Rules 2016. (Existing and Proposed) # Type Quantity, TPA Existing Proposed Total Disposal 1. Used Oil (Sch: I /5.1) 0.01 0.01 0.02 2. Discarded Containers (Sch: I /33.1) 1.00 4.00 5.00 Sell to registered recycler 3. Waste from ETP (Sch: I/ 35.3) 4.00 86.00 90.00 Dispose off into TSDF, Vapi 4. Process Waste Sell to cement industries or 180.00 28662.00 28842.00 (Sch: I/26.1) dispose off into TSDF, Vapi Utilize for manufacturing of 5. in-house di calcium Spent Acid (45-78%) 00 4840.80 4840.80 phosphate or sell to actual (Sch: I/26.3) users under hazardous waste rules 2016. 6. Hydro Chloric Acid (30%) 00 274.80 274.80 Recycle in the process or sell
SEAC, Gujarat: Page 11 of 12 7. 8. 9. 10. (Sch: I/26.3) Sodium Bi Sulphite Soln. (48%) (Sch: II/B23) Ammonium Sulphite (40%) Soln. (Sch: II/B1) Sludge from Wet Scrubber (Sch: (I/37.1) Salt from MEE (Sch: I/35.3) 00 72.00 72.00 00 291.60 291.60 00 36.00 36.00 to actual users under hazardous waste rules 2016 Sell to actual users under hazardous waste rules 2016 Sell to actual users under hazardous waste rules 2016 Dispose off into ETP/MEE for treatment 00 1476.00 1476.00 Dispose off into TSDF, Vapi 11. Fly Ash 312.00 848.00 1160.00 Sell to Brick manufacturers Quantity of discarded containers must be in MT/Annum. ii Membership details of CETP, TSDF, CHWIF, VWEMCL certificate for CETP for acceptance of additional Common MEE etc. effluent vide letter No. CETP_Member.Certi/1944/17486 dated:21/04/2012 & Common Solid waste disposal membership No. 516 dated 21/04/2012 ii Details of Non-Hazardous waste & its disposal (MSW and others) Fly Ash 1160 TPA will be generated after expansion and sold to brick manufacturer. D i Spent Solvent Management (If any) No use of Solvent ii VOC emission sources and its mitigation measures Source: Process Reactor Raw material Handling & Storage Mitigation Measures: The raw materials will be stored in closed containers and will be handled through closed system to avoid the handling losses Reactor and solvent handling pumps will have mechanical seals to prevent leakages. Reactors shall also be provided with breather valve to prevent losses. Details of Environmental Consultants: S. No. Particulars Details i. Name of the Consultant Eco Chem Sales and Services ii. Validity of Certificate of accreditation issued by the NABET, QCI The accreditation certificate number NABET/EIA/1720/RA 051 is valid up to 3 rd February 2020 iii. Accreditation for the categories 22 sectors including 5(f) - A iv. Any other details -- Name & Designation of the Applicant: Mr. Sanjay Desai (Partner) Stamp & Signature of the Applicant:
SEAC, Gujarat: Page 12 of 12 Date: 20/04/2018 General Instructions: Format shall be in WORD Format (Page size-a4, Font type- Arial, Font size- 11) Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly mail to: seacgujarat@gmail.com and copy to all members. Above data should be as per application Form-1 & PFR. Incorporate relevant details in respective column of the above format. Do not attach as Annexure in Format.