ILJIN Steel Corporation

Similar documents
Seamless Tube and Pipe for Power Generation

Marcegaglia USA Munhall

Jiangyin Donghao Stainless Steel Pipe Co., Ltd

SEAMLESS STEEL PIPE FLOW CHART

marcegaglia RU Vladimir

TMK HYDRA ART INSIDE SKIVED AND ROLLER BURNISHED COLD FINISHED SEAMLESS STEEL TUBES and PISTON RODS TUBES FOR HYDRAULIC CYLINDERS

SANICRO 30 TUBE AND PIPE, SEAMLESS

The Convenience Stores For Metal

VDM Alloy 80 A Nicrofer 7520 Ti

NIPPON STEEL & SUMITOMO METAL SEAMLESS STEEL LINE PIPE

High end stainless steel and nickel alloy seamless tubes for extremely demanding applications

BOILER INDUSTRY TUBES

Product Range. Seamless Stainless Steel & Nickel-Based Alloy Tubing and Piping

ASTM A335 Chrome Moly Pipe. Welcome to Sunny Steel Enterprise Ltd. By Mr. Sum Xu

Balancing High Strength Tubing Selection and Cost in Hydraulic System Design IFPE 2014

STAINLESS STEEL SHEETS

Industeel. Clad plates

JIS G3463 Stainless Steel for Boiler and Heat Exchanger Tubes

H A N D Y & H A R M A N T U B E C O.

Process Product Specification MMA Ultramet 347H AWS E TIG/SAW ER347H AWS ER347 FCW Supercore 347HP AWS E347T1-1/4

PRECISION PERFORMANCE DELIVERED SANDVIK HIGH-PRECISION TUBING SOLUTIONS FOR SUPERIOR PERFORMANCE

TINPLATE PRODUCTS CNBM CNBM

High Performance Stainless Steel Long Products & Production Process of Daido Steel. ISSF-8 Seoul, Korea

Standard Specification for Seamless and Welded Austenitic Stainless Steel Sanitary Tubing 1

Forta SDX 2507 EN , ASTM UNS S32750

WORLD-CLASS EXTRUSIONS WORLD-WIDE REPUTATION

ISO INTERNATIONAL STANDARD. Heat-treated steels, alloy steels and free-cutting steels Part 17: Ball and roller bearing steels

Datasheet for Steel Grades Alloy Steel X7Ni9

Gyrolok. Gyrolok Flareless Tube Fittings Tubing Data Charts

Material data sheet. EOS NickelAlloy IN625. Description

Innovative medical tubes

Failure Analysis for the Economizer Tube of the Waste Heat Boiler

CLAD STAINLESS STEELS AND HIGH-NI-ALLOYS FOR WELDED TUBE APPLICATION

Introduction Manufacturing Process Manufacturing Process and Quality Control Standard Dimensions and Weights Chemical composition and mechanical

Alloys SUPER SQUARE

Datasheet for Steel Grades Alloy Steel 12Ni14

Plymouth Feedwater Heater Tubing F O R T H E P O W E R G E N E R AT I O N I N D U S T R Y

STANDARD FERRITIC STAINLESS STEELS

Tubing Data. Contents. Tubing Selection. Tubing Handling. Tubing Material. Tubing Outside Diameter Hardness. Tubing Wall Thickness

Professional Testing Services Pte Ltd Certificate No. : LA G 32 Kian Teck Road Singapore Issue No. : 19 TESTS/ PROPERTIES

STAINLESS STEEL STAINLESS STEEL

DAHE STEEL STRUCTURE CO.,LTD.

Drawn Round Steel Bars. Production Units: Malegno (BS), Italy

PUTTING OUR HEART AND SOUL INTO STEEL

Product Test Report. PTR-3074 Swagelok Company. Rev. B Solon Road January 2015 Solon, Ohio U.S.A. Page 1 of 5

Standard Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger Tubes 1

Industeel. Steel Solutions for Plastic Moulding with Superplast

2,500 63,5 63,5 2,756 70,0 70,0 2 1/2 2,875 73,03 76, ,1 2,0 2,375 60,33 60, ,3 3,0 3,500 88,90 88, ,9

STAINLESS STEELS UTILITY FERRITIC. T e c h n i c a l B r o c h u r e. U-3CR12L S U-410S 410S S41008 U-3CR12

DATA SHEET ZERON 100 UNS S32760 THE GLOBAL LEADER IN SPECIALTY ALLOYS ALLOYS AND PROCESSING

Tubing & Pipe. Rath Manufacturing Company, Inc. Welded, Full Finished. Stainless, Duplex, Nickel Alloys. Reshaping The Future Of Tubing Technology

VM12-SHC Technical-Datasheet

AEROSPACE MATERIAL SPECIFICATION

Born from fire, made to endure MOULD STEELS TOOL STEELS FOR PLASTIC MOULDING

J.I.C. HYDRAULIC TUBING Seamless & Welded Hydraulic Fluid Line 23 Seamless Burst Pressures & Working Pressures 24 Welded Burst Pressures 25

CHROMESHIELD 22 STAINLESS STEEL

PREMIUM MILLS, PREMIUM STEEL. Linepipe Seamless Pipe/O.C.T.G Stainless Steel Pipe and Tube Steel Plate Fitting & Flange Wind Tower

EOS StainlessSteel 17-4PH

Material data sheet - FlexLine

Schedule of Accreditation issued by United Kingdom Accreditation Service 2 Pine Trees, Chertsey Lane, Staines-upon-Thames, TW18 3HR, UK

ROUND - CARBON AND LOW ALLOY STEEL - CONTINUOUS FORMING Oil, gas, chemicals conveyance (ambient temperature)

Pipes ERW & SW Pipes from Rourkela Steel Plant

STAINLESS STEEL BRIGHT BARS

25%Cr SUPERDUPLEX

VIRGO 17.4 PH: A 17Cr 4Ni 3Cu precipitation hardening martensitic stainless steel

441 STAINLESS STEEL. Good High-Temperature Oxidation Resistance. Applications Potential

THERMAL SOLUTIONS MEDIUM-HIGH FINNED TUBES GEWA-D, GEWA-DW, GEWA-DS

Corporation SEAMLESS PIPE

Stainless Steel & Stainless Steel Fasteners Chemical, Physical and Mechanical Properties

Weldable fine-grained structural steel, thermomechanically rolled

A106 Gr.B Pipes & Tubes

Tenaris produces a large dimensional range of seamless tubes in high strength steel for engineering and structural application where the critical

Case studies of steel structure failures

Schedule of Accreditation issued by United Kingdom Accreditation Service 2 Pine Trees, Chertsey Lane, Staines-upon-Thames, TW18 3HR, UK

DW For Super duplex stainless ASTM3275 and ASTM32760 grade. AWS A5.22 E2594T1-1,-4 DW-N625

Manufacturer of flat stainless and acid-resistant steel products

EHEDG TRIPLE 0,8 Tubes and fittings

It is our intent to always maintain the highest level of quality metals obtainable from our mill sources.

Product catalogue. Hot-rolled small diameter seamless steel tubes

HOT-ROLLED COIL. Contents. 1. Company Profile 2

Schedule. Type of Test/ Properties Measured/ Range of Measurement

DONGWOO E&C Tube & Pipe Division

ATI FLAT ROLLED PRODUCTS Brackenridge, PA for technical competence in the field of

K44 K44. key for value. 18% chromium with molybdenum, titanium and niobium stabiliz ed > > > > Cooking and catering equipment > >

UGITECH production plants

The Influence of Titanium Properties on the Design and Application of Downhole Oil & Gas Equipment. Mitchell Dziekonski Titanium Engineers, Inc.

Kapil Enterprises. Made in India. Kapil Enterprises

VIRGO 15.5 PH: A 15Cr 5Ni 3Cu precipitation hardening martensitic stainless steel

Our philosophy at your service

Crofer 22 H. High -temperature alloy. ThyssenKrupp. ThyssenKrupp VDM. Material Data Sheet No June 2010 Edition

Drawn Flat Steel Bars

30ChGSA Included in 13 standards (CIS Countries)

Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General Service 1

The Convenience Stores For Metal

Synopsis: 1 Introduction 28 KAWASAKI STEEL TECHNICA REPORT

Annex to the Accreditation Certificate D-PL according to DIN EN ISO/IEC 17025:2005

VSMPO PROCESSES OF SEAMLESS TITANIUM TUBES MANUFACTURE

Stainless Steels. Fast Turnaround Processing. Low Width Thickness Ratio 3:1 unique to the industry (normal minimum is 8:1)

CNBM GROUP CNBM International Corporation

Material data sheet. EOS NickelAlloy IN625. Description, application

Transcription:

Stainless Steel Tube & Pipe ILJIN Steel Corporation Your Best Partner

Contents Company Overview Manufacturing Process Mechanical (Metric) Tube Gas Spring Heat Exchanger Tube Duplex Stainless Steel Tube Clean Tube Size Range Quality Management 3 4 6 7 8 9 10 11 13 Your Best Partner Stainless Steel Tube & Pipe 2

Company Overview Bright Annealed Stainless Steel tubes B.A(Bright annealed) stainless steel tubes are mainly used for super clean gas pipe line. And surface roughness, dimension tolerance and mechanical properties are controlled by cold drawing process. With high corrosive resistant properties ILJIN clean B.A tubes are manufactured by special process. Application Toxic and high purity gas supply line for semi-conductor and LCD manufacturing Instrument tube for oil & gas Painting & Sanitary use( beverage, drink, Medical) Damper & Gas spring Power plant Heat exchanger and Boiler Automobile parts ( Engine fuel rail, Exhaustion system) Precision Roller Shaft fitting History (Stainless Steel) 1982. 05. Established ILJIN Steel Corporation 1991. 03. Established R&D Center 1992. 05. Established Suwon Plant 2005. 03. Development of Cold Drawn Stainless Steel tubes 2006. 08. Established Stainless Plant (Suwon) 2013. 08. Development of Stainless Steel Heat Exchanger Tube Production Plant Location Jeonju Plant Suwon Plant Plant Seamless Tube Cold Drawing Cold Drawing Size Range O.D (mm) 25.4-177.8 19.05-88.9 6.0-304.8 Length (m) 4-25 4-30 4-15 Capacity (Ton/Year) 300,000 30,000 70,000 Items OCTG, Line pipe, Power generation, Mechanical Mechanical, Stainless 3

Manufacturing Process [1] Cold Pilger Mill Mother Tube (Cold & Hot finished SMLS Pipe) [1] Cold Pilgering High Reduction Excellent wall uniformity Outside diameters from 19.05 to 38.1mm Wall thicknesses from 1.5 to 3.68mm Cutting Degreasing [2] Bright Annealing Furnace [2] Bright Annealing Straightening All pass schedule BA treatment Using ultra purity (99.9996%) H 2 Gas (Injection from Hydrogen Tank) Dew Point <-40 Control Cold Drawing Process [3] Inspection Cutting & End facing Eddy Current Testing [3] Inspection 4

Mother Tube (Cold finished SMLS Pipe) [4] Cold Drawing Swaging Lubricant [4] Cold Drawing High precision Tolerance Flexible Sizing Uniform Surface Treatment High productivity Cutting [5] Passivation Degreasing Bright Annealing Straightening Reinforce Cr2O3 layer on Surface High resistance corrosion Cutting & End facing [6] Eddy Current Test [5] Eddy Current Testing [6] Passivation Inspection 5

Mechanical (Metric) Tube Steel Grade Contents Steel Grade Remark ASTM/ ASME, JIS 304(L), 316(L), 316Ti, 317L, 321, 347, 904L EN/ /DIN 1.4301/1.4307, 1.4401/1.4404, 1.4571, 1.4550, 1.4462 Dimension Tolerance Spec. O.D ( mm ) W.T ASTM A269 1) Up to 38.1 excl. ±0.13 38.1 to 88.9 excl ±0.25 Up to 12.7 mm (O.D) ±15% 12.7 to 88.9 mm (O.D) ±10% EN 10216-5 JIS G3459 ±0.5% or ±0.1 whichever is the greater (D4) Under 30 ± 0.3 30 or over ±1% ±0.10% or ±0.2 mm whichever is the greater (T3), T4 2) Under 2mm ± 0.2mm 2mm or over ±10% 1) is possible to discuss when required other dimension When is required for min. wall, Nominal W.T: -0%, +20% 2) ±7.5% or ±0.15mm whichever is the greater (When required by purchaser) Contact the sales team for other Specification and further information and details 6

Gas Spring Feature Special tolerance control Dimension : Roughness Flexible production (Mechanical properties control) Mechanical Properties Spec. (Actual) Grade Y.S (MPa) T.S (MPa) E.L (%) Remark 304/ 316 205min. (290) 515min. (605) 35min. (60) 304L/316L 170min. (270) 485min. (585) 35min. (58) It is possible to review when the required mechanical properties are out of above Spec.(Including Grade) Dimension Tolerance Contents O.D( mm ) I.D( mm ) Remark Commercial ±0.08 1) 0, +0.08 (or -0.08) Special 0, +0.08 (or -0.08) 0, +0.05 (or -0.05) 1) is Valid for less than O.D 28.0 mm ( Please inquire if you need over size ) Roughness Contents Outer side Inner side Remark Commercial Ra 1.0 μm (40 μin) max. Ra 0.8 μm (32 μin) max. Special Ra 0.8 μm (32 μin) max. Ra 0.5 μm (20 μin) max. It is possible to review when the required roughness 7

Heat Exchanger Tube Spec. O.D( mm ) W.T( mm ) L(m) Steel Grade Austenitic Stainless Steels ASTM A213 / ASME SA213 12.7~60.5 0.89 ~ 4.0 304(L), 316(L), 310S 316Ti, 321,347, 904L EN 10216-5 DIN 17458 19.0~60.5 1.2 ~ 4.0 3~16 1.4301, 1.4306, 1.4401, 1.4404, 1.4509, 1.4541, 1.4550, 1.4845, Duplex Stainless Steels ASTM A789/ ASME SA789 15.8~60.33 1.2~ 4.0 S31803, S32205, S32750, S32760 EN 10216-5 DIN 17458 19.0~60.33 1.65 ~ 4.0 3~16 1.4462, 1.4410, 1.4501 Produced order, minimum quantity 2 metric ton 8

Duplex Stainless Steel Tube Feature High Strength Good Stress-Corrosion-Cracking resistance Reduced Ni Content (Cut Cost) Applications Petrochemical plant Desalination plant Equipment for oil-refining FPSO 1) Mechanical Properties Grade Y.S (MPa) T.S (MPa) E.L (%) S31803/32205 485min. (606) 655min. (819) 25min. (36) 32750 550min. (752) 800min. (946) 15min. (34) TP316L (Ref.) 170min. (270) 485min. (585) 35min. (58) Dimension Tolerance Spec. O.D ( mm ) W.T (%) ASTM A789 Actual Up to 38.1 excl. ±0.13 38.1 to 88.9 excl. ±0.25 Up to 25.4 excl. ±0.08 25.4 to 88.9 excl. ±0.12 Up to 12.7 mm (O.D) ±0.15 12.7 to 60.5 mm (O.D) ±0.10 Up to 2.0mm (W.T) ±6 2.0 to 4.0mm (W.T) ±4 Roughness (CFA 2) ) Contents Outer side Inner side Remark Ra 0.8 μm (32 μin) max. Ra 0.5 μm (20μin) max. 1) Floating Production Storage and Offloading 2) CFA: Cold finished bright annealed) 9

Clean Tube Spec. Application ASTM A632 ASTM A269 ASTM A270 Semiconductor Pipe Line, Fitting Using for Electro-polishing Tube JIS G3459 ASTM BPE Sanitary Line and Equipment Tube Size Size( mm ) Tolerance ( mm ) Roughness O.D W.T O.D W.T(%) Ra( μm ) max. Ra (μinch) max. 6.35 1/4 9.53 3/8 12.7 1/2 0.89 ±10-0, +0.05 1.0 +10, -5 0.89 ±10-0, +0.05 1.0 +10, -5 1.0 +10, -5 1.24-0, +0.07 1.65 19.05 3/4 1.65-0, +0.10 25.4 1 1.65 ±0.10 Pipe Size 21.7 15A 27.2 20A ±0.10 34.0 25A 1.65 42.7 32A ±0.15 ±10 ±10 ±10 0.38 15 0.38 15 0.38 15 48.6 40A 0.50 20 ±0.20 60.5 50A 0.63 25 Chemical Composition (Special VOD 1) Melt) Grade C Si Mn P S Ni Cr Mo 316L- LS min 12.00 16.00 2.00 max 0.025 0.60 0.80 0.040 0.005 15.00 18.00 3.00 316L-HS min 0.005 10.00 16.00 2.00 max 0.035 0.75 1.80 0.040 0.012 14.00 18.00 3.00 316L-VIM/VAR min 14.50 16.00 2.20 max 0.020 0.50 0.05 0.040 0.003 16.50 18.00 3.00 1) Vacuum Oxygen Decarburization 10

Size Range O.D W.T mm 0.7 0.8 1.0 1.2 1.5 1.6 2.0 2.2 2.5 2.8 3.0 3.2 3.4 3.7 4.0 6.0 8.0 9.5 10.0 12.7 15.8 19.0 25.4 28.0 31.8 38.1 43.0 48.6 50.8 60.3 63.5 76.0 It is possible to review when the required size is out of above range 11

Technical Analysis Corrosion Resistance Testing : Salt Mist Test, Pitting Test Duplex Phase Ratio : Ferit Scope, Micro Scope (Image Analyzer) Simulation : Simufact Forming,DEFORM Corrosion Test Phase Ratio Microstructure analysis Simulation Inspection & Test Equipment Mechanical/ Hardness Testing : UTM, Rockwell, Vickers Tester, Creep Tester, Impact Tester High Surface Condition: SEM/EDS, Roughness Tester Corrosion resistance Testing : SSCC, HIC, Steam Oxidation Tester Micro Structure : Micro Scope Chemical Composition : OES SEM / EDS Universal Test machine OES Creep Tester ECT Micro Scope DWT Tester Impact Tester 12

Quality Certificates ISO9001 ISO 14001 IS/TS 16949 PED TUV (AD2000) AS9100 13

Chemical Composition Steel C Mn P Si S Cr Ni Mo N Other Grade Austenitic Stainless Steels (ASTM/ASME) 304 0.08 2.00 0.045 1.00 0.030 18.0~20.0 8.0~11.0 304L 0.035 2.00 0.045 1.00 0.030 18.0~20.0 8.0~12.0 310S 0.08 2.00 0.045 1.00 0.030 24.0~26.0 19.0~20.0 316 0.08 2.00 0.045 1.00 0.030 16.0~18.0 10.0~14.0 2.0~3.0 316L 0.035 2.00 0.045 1.00 0.030 16.0~18.0 10.0~14.0 2.0~3.0 316Ti 0.08 2.00 0.045 1.00 0.030 16.0~18.0 10.0~14.0 2.0~3.0 Ti 5XC% min. 321 0.08 2.00 0.045 1.00 0.030 17.0~19.0 9.0~12.0 347 0.08 2.00 0.045 1.00 0.030 17.0~19.0 9.0~13.0 Nb 10XC- 1.10 904L 0.02 2.00 0.030 0.50 0.010 24.0~28.0 19.0~23.0 6.0~7.0 0.10 Cu 1.0~2.0 Duplex Stainless Steels (ASTM/ASME) S31803 0.03 2.00 0.030 1.00 0.020 21.0~23.0 4.5~6.5 2.5~3.5 0.08~0.20 S32205 0.03 2.00 0.030 1.00 0.020 22.0~23.0 4.5~6.5 3.0~3.5 0.14~0.20 S32750 0.03 1.20 0.035 0.80 0.020 24.0~26.0 6.0~8.0 3.0~5.0 0.24~0.32 S32760 0.05 1.00 0.030 1.00 0.010 24.0~26.0 6.0~8.0 3.0~4.0 0.20~0.30 W 0.50~1.0 Austenitic Stainless Steels (EN/DIN) 1.4301 0.07 2.00 0.040 1.00 0.015 17.0~19.5 10.0~13.0 1.4306 0.03 2.00 0.040 1.00 0.015 18.0~20.0 10.0~12.0 1.4401 0.07 2.00 0.040 1.00 0.015 16.5~18.5 10.0~13.0 2.0~2.5 0.11 1.4404 0.03 2.00 0.040 1.00 0.015 16.5~18.5 10.0~13.0 2.0~2.5 0.11 1.4571 0.08 2.00 0.040 1.00 0.015 16.5~18.5 10.5~13.5 2.0~2.5 0.10~0.16 Ti 5XC% to 0.70 1.4539 0.02 2.00 0.030 0.70 0.010 19.0~21.0 24.0~26.0 4.0~5.0 0.15 Cu 1.2~2.0 Duplex Stainless Steels (EN/DIN) 1.4410 0.03 2.00 0.035 1.00 0.015 24.0~26.0 6.0~8.0 3.0~4.5 0.20~0.35 1.4462 0.03 2.00 0.035 1.00 0.015 21.0~23.0 4.5~6.5 2.5~3.5 0.10~0.22 1.4501 0.03 1.00 0.035 1.00 0.015 24.0~26.0 6.0~8.0 3.0~4.5 0.20~0.30 1) Maximum, unless range or minimum is indicated 14

Contact Us Overseas Sales Team 04167, ILJIN B/D 3F. 45, Mappo-daero, Mapo-gu, Seoul, Korea Tel : +82-2-707-9610 Fax : +82-2-707-9706 E-mail : sungju.kim@iljin.co.kr ILJIN Steel America, Inc 11757 KATY FREEWAY SUITE 130, HOUSTON, TX 77079 Tel : +1-281-679-1526 E-mail : junpyo.hong@iljin.co.kr www.iljinsteel.com