Turbine Inlet Chilling & Generation Storage Best Practices 8 Oct 14 Trey Sims Turnkey Sales Manager
INTRODUCTIONS Dharam Punwani President Avalon Consulting, Inc. Executive Director, TICA Trey Sims Turnkey Sales Manager TAS Energy 2012 TAS Energy. All Rights Reserved. 2
AGENDA TAS Introduction Technology Overview Generation Storage & Inlet Chilling Project Examples Best Practices Questions 2012 TAS Energy. All Rights Reserved. 3
COMPANY INTRODUCTION CORE COMPETENCIES 2012 TAS Energy. All Rights Reserved. 4
COMPANY HISTORY 1980s Tom Pierson leads the team that developed the first gas turbine inlet air-cooling systems 2001 TAS provides over 100,000 TR of chilling 2005 TAS is chosen to build the world s largest District Cooling plant at Crescent of Palm Island in Dubai 2005 TAS provides TIC system for GE s most advanced 7H CC gas turbine plant 2008 TAS sells first domestic turnkey retrofit for 2x7FA CC plant 2009 TAS Energy sells its first geothermal plant 2011 TAS Energy sells largest Generation Storage project in North America and Nears 1M TR of total chilling 1980s 1999 2001 2003 2005 2007 2009 2011 1999 TAS Energy Founded by Tom Pierson 1999 TAS manufacturers first modular Turbine Inlet Chilling (TIC) unit 2002 TAS Energy begins to focus on large-scale chilling plants for commercial buildings 2005 TAS completes first turnkey TIC retrofit in Asia 2008 TAS Energy expands its offerings in the Mission Critical markets 2012 TAS Energy. All Rights Reserved. 5
MANUFACTURING FACILITY Houston, TX HQ 275,000 sq ft 80 Ton Crane Capacity In-house pneumatic testing Pressure & Leak Testing 2012 TAS Energy. All Rights Reserved. 6
GLOBAL PRESENCE 2012 TAS Energy. All Rights Reserved. 7
Technology Overview
% of Rated Capacity Turbine Inlet Chilling (TIC) & Generation Storage (GS) Gas turbines only operate at 100% of their rated capacity when the temperature outside is 59F. As temperatures climb into the 90 s and beyond, greater than 10% of the capacity of the turbine disappears. By chilling below rated capacity and adding storage all lost power is recovered, and additional power is generated. Storage and ancillary services including ramping benefits are captured as well 110% 105% TAS Generation Storage RATED CAPACITY 100% ADDITIONAL POWER 95% RECOVERED POWER 90% 85% GT POWER OUTPUT 80% 40 45 50 55 60 65 70 75 80 85 90 95 100 Inlet Air Temperature, degrees (F) 2013 TAS Energy. All Rights Reserved.
WATER-COOLED MECHANICAL Coils Ambient Air Cool Air Coil Condensate Compressor Turbine Generator Chiller Heat Rejection via Evaporation Evaporator Expansion Valve Cooling Tower Condenser Compressor Power (kw) Make-Up Water 2012 TAS Energy. All Rights Reserved. 10
PRIMARY PUMP GS: More Than Just Capacity UPPER DIFFUSER TES TANK CHILLER PLANT GTG Simply adjust the pump for the full range of power according to grid needunder four min response, no heavy maintenance impact SECONDARY PUMP START PUMP BURN CYCLE STOP PUMP LOWER DIFFUSER 2012 TAS Energy. All Rights Reserved. START CHILLER BUILD CYCLE STOP CHILLER 11
Generation Storage - PFD Combustion Turbine 3 TES Tank Partial Storage Full Storage Combustion Turbine 2 Combustion Turbine 1 Secondary Pump Skid 2012 TAS Energy. All Rights Reserved. 2012 TAS Energy. All Rights Reserved. 12
PFD CHARGE 12/10/2 Combustion Turbine 3 TES Tank Partial Storage Full Storage Combustion Turbine 2 Combustion Turbine 1 Secondary Pump Skid 2012 TAS Energy. All Rights Reserved. 2012 TAS Energy. All Rights Reserved. 13
PFD PARTIAL DISCHARGE 12/10/2 Combustion Turbine 3 TES Tank Partial Storage Full Storage Combustion Turbine 2 Combustion Turbine 1 Secondary Pump Skid 2012 TAS Energy. All Rights Reserved. 14
PFD FULL DISCHARGE 12/10/2 Combustion Turbine 3 TES Tank Partial Storage Full Storage Combustion Turbine 2 Combustion Turbine 1 Secondary Pump Skid SuperPeak TM 2012 TAS Energy. All Rights Reserved. 15
F-SKID FEATURES Chiller Bundle Maintenance Areas Chiller Skid #2 Chiller Skid #1 Skid Splits Pump/Dry Room Skid 2012 TAS Energy. All Rights Reserved. 16
F-SKID FEATURES Three Skid Arrangement Chiller Room Cooling Tower Access Skid Split Pump/Dry Room 2012 TAS Energy. All Rights Reserved. 17
TES TANK CONSTRUCTION 2012 TAS Energy. All Rights Reserved. 18
TES TANK CONSTRUCTION Pre-Stressing Calibrated Wire Spacing 2012 TAS Energy. All Rights Reserved. 19
TES TANK INTERNALS Diffuser Holes Lower Diffuser Manifold Upper Diffuser Manifold 2012 TAS Energy. All Rights Reserved. 20
TYPICAL LAYOUT TES Tank Secondary Pump Skid Chiller Package Coil Retrofit 2012 TAS Energy. All Rights Reserved. 21
PROJECT PROFILE Project Timing: 2008-2009 Outage Duration: ~15-30 Days Construction Man-Hours: ~50,000 Construction Duration: ~9 Months Project Timing: 2008-2009 2012 TAS Energy. All Rights Reserved. 22
PROJECT PROFILE 2012 TAS Energy. All Rights Reserved. 23
PROJECT PROFILE Secondary Pump Skid TES Tank 48 MW increase Coil Retrofit Chiller Package
PROJECT PROFILE 53.4 MW increase 2012 TAS Energy. All Rights Reserved. 25
PROJECT PROFILE TANK SIZE: 7.6 MG POWER INCREASE: 115 MW Near Trenton, NJ 2012 TAS Energy. All Rights Reserved. 26
PROJECT PROFILE TANK SIZE: 3.9 MG POWER INCREASE: 60 MW 2012 TAS Energy. All Rights Reserved. 27
PROJECT PROFILE TANK SIZE: 8.9 MG POWER INCREASE: 107 MW EPC: Zachry/Burns & McDonnell 2012 TAS Energy. All Rights Reserved. 28
PROJECT PROFILE TANK SIZE: 10.7 MG POWER INCREASE: 123 MW EPC: Fluor 2012 TAS Energy. All Rights Reserved. 29
Turbine Inlet Chilling (TIC) Generation Storage Best Practices
DESIGNING THE SYSTEM WHAT IS THE DRIVER FOR ADDITIONAL CAPACITY? Do you need the added capacity 24 hours per day How many hours do you want highest output What are revenue considerations How valuable is another 5-7 MW on top of system addition Will there be an expansion effort onsite in future Availability of water 2012 TAS Energy. All Rights Reserved. 31
AF COIL MODULE DESIGN 2012 TAS Energy. All Rights Reserved. 32
CONCENTRIC VS. ECCENTRIC BEFORE AFTER Eccentric Inlet Duct Extended Inlet Duct for Fogging Concentric Inlet Duct New Spacer Elevates Inlet Duct Existing Filter House Utilized 2012 TAS Energy. All Rights Reserved. 33
BEST PRACTICTES WINTERIZATION No Glycol Drainable coils Not required on the TES Tank COIL CONDENSATE Good quality Water makeup flexibility 2012 TAS Energy. All Rights Reserved. 34
SERIES COUNTERFLOW: EFFICIENCY Lower Parasitic Loads Higher CHW delta T = smaller TES tank, Pumps 2012 TAS Energy. All Rights Reserved. 35
BEST PRACTICTES SUPER PEAK 12/10/2 (charge, partial discharge, SuperPeak) Max benefit, lowest parasitics Larger Secondary Pump Skid, TES Tank flow rate DESIGN CONDITION Design condition (95 F drybulb, 75 F wetbulb) 24 hour design DAY 2012 TAS Energy. All Rights Reserved. 36
BEST PRACTICTES TES TANK AWWA Standard D-110, Type III Water Tight Thermal performance Concrete lower life cycle cost, no painting 2012 TAS Energy. All Rights Reserved. 37
Thank You! Trey Sims tsims@tas.com 281.229.4469 2012 TAS Energy. All Rights Reserved. 38