ProVantage Kraftliner Aqua and Fluting Aqua grades The Innovative Box Solution for demanding Applications.
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Mondi Group We are an international packaging and paper Group, employing around 25,000 people across more than 30 countries. Our key operations are located in central Europe, Russia, North America and South Africa. Pulp Europe & International (E&I) Division South Africa Division Uncoated Fine Paper Containerboard Packaging Paper Fibre Packaging Consumer Packaging Uncoated Fine Paper Containerboard Corrugated Packaging Advanced Materials Sack Kraft Paper Industrial Bags Consumer Goods Packaging Speciality Kraft Paper Extrusion Coatings Page 3
Aqua grades www.mondigroup.com/aqua Aqua paper grades Page 4
Contents End-uses ProVantage Kraftliner Aqua Product benefits Certificates Technical data sheet Laboratory comparison of ProVantage Kraftliner Aqua and ProVantage Kraftliner Production method Technical comparisons Effect on box parameters Comparative key strengths Customers statements ProVantage Fluting Aqua Case study Aqua paper grades Page 5
End-uses Fruit and vegetable packaging (melons, lettuces, oranges, apples, peaches, tomatoes, peppers, asparagus, strawberries, mushrooms, cherries, etc.) Cold chain packaging Frozen fish packaging Packaging for high-humidity and extreme-climate storage conditions Page 6
ProVantage Kraftliner Aqua The ideal choice when special strength is needed
ProVantage Kraftliner Aqua Product benefits Saves on substance allows a lower substance than regular kraftliner intended for contact with water Avoids tons of paraffin free from non-renewable petroleum 100% renewable resource biodegradability according to EN 13432 Recyclable material from renewable sources fully recyclable, made of wood fibres Wood procured from sustainable resources certified according to FSC No undesirable migration of paraffin since the paper surface is treated with non-migrating additives, there is no risk of any impurities originating from the paper surface Aqua paper grades Page 8
ProVantage Kraftliner Aqua Product benefits Strong water-resistant properties top sheet offers water-resistant characteristics and excellent glueability properties for the base sheet Partly water resistant for several days low water absorption, excellent strength even in high-humidity environments, and outstanding Cobb 60 values Improved corrugator runnability omission of wax-dosing units on corrugators can increase converting speed by 10-15% and save time otherwise needed for removing paraffin residues Safety and environmental issues improved working conditions (no unpleasant paraffin odour) and reduced risk of fire at the corrugator Printability unlike wax-coated papers, ProVantage Kraftliner Aqua has good printability Aqua paper grades Page 9
ProVantage Kraftliner Aqua Certificates ISEGA ISO 9001 ISO 14001 OHSAS 18001 FSC EN 13432 Aqua paper grades Page 10
ProVantage Kraftliner Aqua protec Technical data sheet Aqua paper grades Page 11
ProVantage Kraftliner Aqua 1 Laboratory tests done by Mondi Świecie S.A. 3 Top side tested 4 A place where water passes through paper after time Aqua paper grades Page 12
ProVantage Kraftliner Aqua Production method Size press Wide substance range is available: 125 250 g/m² Aqua paper grades Page 13
ProVantage Kraftliner Aqua Effect on box parameters tensile stiffness The bottom of the corrugated box can be modelled as a rectangular plate -> deflection d of the box bottom could be considered as deflection d of the rectangular plate under load. Deflection of the plate is inversely proportional to plate curvature R, bending stiffness Sb and tensile stiffness St. Higher tensile stiffness St of the corrugated board (i.e. constituent liners St, L1 and St, L2) would result in higher bending stiffness and lower deflection of the box bottom! Aqua paper grades Page 14
ProVantage Kraftliner Aqua Effect on box parameters tensile stiffness BCT, or the maximum vertical load which the corrugated box can withstand, also depends on bending Sb (and tensile St) stiffness according to the McKee equation: BCT BCT = C*ECT b 1-b *Z 2b-1 S bmd * S bcd Boxes made of board with higher St,MD and St,CD would have lower bottom deflection d and higher BCT! In order fully to exploit the excellent characteristics of Pro Vantage Kraftliner Aqua, the use of water-resistant glue is recommended. Aqua paper grades Page 15
ProVantage Kraftliner Aqua Technical comparison water resistance Performance of a corrugated board made of ProVantage Kraftliner Aqua could be further enhanced if a water-resistant glue were used. Aqua paper grades Page 16
KN/m ProVantage Kraftliner Aqua Technical comparison MD/CD tensile stiffness after Cobb 2 hours ProVantage Kraftliner Aqua vs. ProVantage Kraftliner 170 g/m²: Before Cobb 2h: same MD/CD tensile stiffness in the dry state After Cobb 2h: MD/CD tensile stiffness of ProVantage Kraftliner Aqua was approx. 40% higher than that of ProVantage Kraftliner 200 150 100 50 0 173,2 118,4 ca. 46% higher in MD MD Provantage Kraftliner ca. 38% higher in CD 19,4 26,9 CD Provantage Kraftliner Aqua Aqua paper grades Page 17
KPa ProVantage Kraftliner Aqua Technical comparison burst strength ProVantage Kraftliner Aqua vs. ProVantage Kraftliner 170 g/m²: Before Cobb 2h: similar burst strength in the dry state After Cobb 2h: burst strength of ProVantage Kraftliner Aqua is approx. 2 times higher than that of ProVantage Kraftliner 120 112,81 100 80 60 40 20 51,53 0 Provantage Kraftliner Aqua 170gsm Provantage Kraftliner 170gsm Aqua paper grades Page 18
ProVantage Kraftliner Aqua Technical comparison Which paper to choose for humid conditions and in cases where direct contact with water is possible? After direct water contact: ProVantage Kraftliner Aqua adsorbs less water than ProVantage Kraftliner MD/CD tensile stiffness of ProVantage Kraftliner Aqua is 40% higher than that of ProVantage Kraftliner Burst strength of ProVantage Kraftliner Aqua is twice as high as that of ProVantage Kraftliner Boxes made of ProVantage Kraftliner Aqua adsorb less water and offer higher BCT and tensile stiffness in humid conditions Boxes made of ProVantage Kraftliner Aqua protect contents better than boxes made of ProVantage Kraftliner! Aqua paper grades Page 19
ProVantage Kraftliner Aqua Comparative key strengths Leakage point** after 3 days Higher stiffness values in CD Outstanding, higher burst values Up to 35% lower water absorption Assessment done by Mondi ** A place where water passes through the paper after time. Laboratory tests done by Mondi Świecie S.A. NA: information not available Aqua paper grades Page 20
ProVantage Kraftliner Aqua When we need moisture resistance in fruit and vegetable boxes, we use Aqua products for some small farmers, the harvest of a few days counts for a big part of their yearly income. Therefore extra security of box resistance is required. With Aqua products we can offer it Aqua offers better water resistance against wet berries. It keeps good stacking strength and low bottom deflection when wet berries are stored and transported Strawberries are harvested mostly direct to the corrugated boxes. Berries are cooled to 0-5 C and within 3 days transported to shops and customers Aqua paper grades Page 21
ProVantage Fluting Aqua Semi Chem paper grades are perfect for humid conditions
ProVantage Fluting Aqua protec Technical data sheet Aqua paper grades Page 23
ProVantage Fluting Aqua Water resistance **Cobb 60 method: water mass absorbed by paper sample (1 m²) in specific conditions and time Aqua paper grades Page 24
ProVantage Fluting Aqua Application scope Aqua paper grades Page 25
Case study Polish apple business Poland is the largest producer of apples in Europe and the third largest in the world. 1.2 million tons of apples were exported in 2012 (approx. 40% of total production). Prior to dispatch, apples are washed and stored in cold rooms for up to nine months. Apple packaging materials must withstand storage in varying humidity conditions and temperatures. Kraftliner Aqua is an ideal solution for apple packaging! Aqua paper grades Page 26
Case study Customer tests of ProVantage Kraftliner Aqua One week of storage in a cold room and simulation of loading/unloading at ambient temperatures BCT test Result ProVantage Kraftliner Aqua box ProVantage Kraftliner Aqua boxes are approx. 10% stronger than regular KLB boxes and allow substance to be reduced ProVantage Kraftliner Aqua is a reliable packaging material for extreme conditions and allows cost savings through substance reduction Regular kraftliner box In order to fully exploit the excellent characteristics of Aqua, the use of water-resistant glue is recommended Aqua paper grades Page 27
Forward-looking statements disclaimer This document includes forward-looking statements. All statements other than statements of historical facts included herein, including, without limitation, those regarding Mondi s financial position, business strategy, market growth and developments, expectations of growth and profitability and plans and objectives of management for future operations, are forward-looking statements. Forward-looking statements are sometimes identified by the use of forward-looking terminology such as believe, expects, may, will, could, should, shall, risk, intends, estimates, aims, plans, predicts, continues, assumes, positioned or anticipates or the negative thereof, other variations thereon or comparable terminology. Such forward-looking statements involve known and unknown risks, uncertainties and other factors which may cause the actual results, performance or achievements of Mondi, or industry results, to be materially different from any future results, performance or achievements expressed or implied by such forward-looking statements. Such forward-looking statements and other statements contained in this document regarding matters that are not historical facts involve predictions and are based on numerous assumptions regarding Mondi s present and future business strategies and the environment in which Mondi will operate in the future. These forward-looking statements speak only as of the date on which they are made. No assurance can be given that such future results will be achieved; various factors could cause actual future results, performance or events to differ materially from those described in these statements. Such factors include in particular but without any limitation: (1) operating factors, such as continued success of manufacturing activities and the achievement of efficiencies therein, continued success of product development plans and targets, changes in the degree of protection created by Mondi s patents and other intellectual property rights and the availability of capital on acceptable terms; (2) industry conditions, such as strength of product demand, intensity of competition, prevailing and future global market prices for Mondi s products and raw materials and the pricing pressures thereto, financial condition of the customers, suppliers and the competitors of Mondi and potential introduction of competing products and technologies by competitors; and (3) general economic conditions, such as rates of economic growth in Mondi s principal geographical markets or fluctuations of exchange rates and interest rates. Mondi expressly disclaims a) any warranty or liability as to accuracy or completeness of the information provided herein; and b) any obligation or undertaking to review or confirm analysts expectations or estimates or to update any forward-looking statements to reflect any change in Mondi s expectations or any events that occur or circumstances that arise after the date of making any forward-looking statements, unless required to do so by applicable law or any regulatory body applicable to Mondi, including the JSE Limited and the LSE. 28