Single source supplier of complete piping packages ICARUS SA is a leading single source supplier of complete piping packages and manufacturer of specialty valves, compact flanges acc Norsok L-005 and tailor made products for onshore, offshore and subsea applications. Already for more than 25 years internationally reknowned chemical, petrochemical and engineering companies entrust Icarus with their most critical orders worldwide. This thanks to ICARUS s broad industry knowledge, professional management of large-scale projects, short lead times and the most important of all, being a single source partner for all your piping needs. Beside offering a standard product line ICARUS has as well a more specialized range of tailor made products engineered and machined inhouse, all adapted to our clients needs. This can go from compact flanges customized for subsea use to welded spools, barred tees, self reinforced long welding necks, extruded manifolds, ICARUS main building with offices and machine shop New warehouse across the street with 4000m² covered storage and 4000m² outside storage For end users and process equipment manufacturers we offer : the more difficult to source material grades customized solutions to difficult requirements complex specification conformity more difficult to source sizes, dimensions and forms emergency solutions For engineering companies we offer : professional management of large-scale projects supply of complete packages technical support (materials, testing, inspection) reliable service expediting experience short lead-time deliveries Some of our clients Pipes FLANGES FITTINGS FORGINGS SPECIALTY VALVES COMPACT FLANGES TAILOR MADE SOLUTIONS
Content of piping packages : Seamless & welded pipes and tubes BW fittings Forged fittings, socket weld and screwed (BSP/NPT) Flanges (RF, SW, Threaded, Compact Flange L-005,...) Outlet fittings (weldolets, sockolets, threadolets,...) Bars and forgings Plates and sheets Spectacle blinds Orifice flanges Long welding neck flanges Machined parts Welded spools Valves Clamp Connector,... according to the following standards : API, ASTM, ANSI, MSS, EN, DIN, NFA, BS, VD TÜV Werkstoffblatt, ADMerkblatt, TA Luft,... Material grades: Martensitic & Austenitic stainless steel : 410, 420, 304/304L, 316/316L Superaustenitic stainless steel for corrosive environments : 904L, 6MO, Alloy 28, Alloy 31, Uranus, Urea Grades, Nitric Acid Grades Duplex & Superduplex: 22.05, 25.07 Hot resisting stainless steel: 304H, 316H, 321H, 347H, Alloy 800 H/ HT, 309, 310,... Nickel Alloys & Titanium : Monel, Inconel, Incoloy, Hastelloy, Nicrofer,... Carbon & Alloy steel for high temperatures : A105, P11, P22, P5, P9, P91, 13CrMo44, 10CrMo910 Carbon & Alloy steel for low temperatures: Grade 6, Grade 3, 9% Ni,... Products preparation Extruded manifolds - Sasol Project (South Africa) Inhouse prefabricated spools client : Apache (Egypt) Long Welding Neck flanges Logistics overview Pipes FLANGES FITTINGS FORGINGS SPECIALTY VALVES COMPACT FLANGES TAILOR MADE SOLUTIONS
Specialty Valves Icarus is specialized in the on demand manufacturing of specialty valves, adapted to our clients requirements and specifications as well as the latest norms and standards. Our valves are manufactured out of forged/rolled bars, forged blocks or preformed forgings, available in following materials : alloy and stainless steels, nickel alloys, titanium as well as carbon steel. We focus ourselves on the short and mid-long delivery time market for small and medium size lots, mainly serving the Oil & Gas, Petrochemical & Chemical Industry. Our strengths - Short lead-times - Flexibility : taylor-made solutions - Small and medium size lots - High pressure ratings (600# - 4500#, API 10000,...) - Professional management of your orders Trunnion Mounted Ball Valve2 1/16 API 5000 RTJ Alloy 625 client : McDermott Wafer Duo-Check 10 2500# Alloy 625 Double Block & Bleed 2500# 6 Duplex Valve types in our porto-folio : Ball valves : floating ball, trunnion mounted ball, metal to metal seats, top entry Through Conduite Slab Gate valves 3-way ball valves (multi-way) Double block and bleed valves Butterfly valves Gate valves Globe valves Needle valves (Wafer)Swing check valves Ball check valves Piston check valves Wafer duo check valves Safety relief valves Strainers Size range: 1/2 to 24 Also bigger sizes, depending on valve type and rating (please contact us for more information) Ratings: 150 to 2500 lbs API 3000 to 10000 DIN or ISO PN 10 to PN 420 Types of end connections: Flanged (ANSI / DIN / Compact Flange ) Butt welding Socket welding Threaded or screwed Hub ends Valve Product range available for download from :
Compact flanges acc. Norsok L-005 78% weight saving! Weight Comparison WN 2500Lbs 10 Compact flanges vs ASME/DIN flanges Much lighter (save up to 80% on weight) Smaller dimensions (in both overall length and diameter) More reliable sealing : Sealring instead of gaskets Multiple sealing areas No corrosion/erosion on flange faces (gapless) No need to re-tighten bolts on a regular time scale L-005 ASME 105 kg 483 kg ASME Compact Flange no gap ASME flange compact flange gap between flanges Avoid corrosion/erosion on flange faces Size advantage Hydrotest on compact flange assembly Advantages of sealring technology vs classic gasket stronger reusable more reliable less maintenance swivel hub and ring with special coating and flange face protection
Tailor made engineered products & services Our high level of engineering expertise and advanced modelling and simulation software allows us to develop tailor made products to the clients specific needs. Available tools : FEA : CAD : CAM : Calculation : Samcef field PTC ProMechanica Autodesk Inventor Autodesk Autocad PTC Pro Engineer Mastercam PTC Mathcad Engineering services we can offer you : design and manufacture tailor-made products 3D modelling services FEA Analysis calculations reverse engineering services Examples of tailor made projects : Special compact flanged joint design (not covered by NORSOK L-005) : including swivel ring flanges, out of standard welding neck flanges, development of special connections for cryogenic applications Special flanged joint design (not covered by ASME B16.5 or API 6A / 17D) : swivel ring flanges. Calculation of branch outlet : Common solutions as weldolet, design of special branch outlet called the Long Weld Neck Self Reinforced. Development of all kind of pressure related equipment.
Quality Management Professional management of your orders : according to our certified Quality System EN ISO 9001/2008 conforming to the requirements of the European Directive PED 97/23/EC Dedicated team of QM/QC people (12 people) : visual and dimensional control of incoming goods follow up of specific order/client requirements (marking, extra testing, ) on-site inspections of manufacturers plant expediting function certificates