Converting Waste Plastics into Diesel Fuel: Resource Conservation and GHG Emissions Reduction

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UNEP-DTIE-IETC Project on: Converting Waste Plastics into Diesel Fuel: Resource Conservation and GHG Emissions Reduction (Waste Plastics Recycling in Developing Countries through Environmentally Sound Technologies - EST) Supported by: Ministry of Foreign Affairs Government of Japan 1 Objective To establish the basis for the development and implementation of waste plastics recycling with the application of Environmentally sound technologies (EST) to promote resource conservation and green house gases (GHG) 2 1

Background & Rationale The world s annual consumption of plastic materials has increased from around 5 million tonnes in the 1950s to nearly 100 million tonnes in 2000. Plastic Waste Statistics by Plastic Waste Management Institute, Japan 3 Technology Transfer Waste plastics recycling is one of the most established recycling activities in economically developed countries Japan is one of the most advanced countries in waste plastics recycling The technology support from developed countries can help developing countries to develop and implement waste plastics management and recycling system in line with local conditions 4 2

Project Activities 1A. Preparation of guidelines on waste plastics assessment and waste plastics management 1B. Identification of the cities in developing countries in Asia Pacific region as partner cities 1C. Quantification & characterization of waste plastics in selected cities 1D. Assessment of management system of waste plastics in selected cities 2A. Identification of appropriate technologies for waste plastics recycling 2B. Assessment of technologies, including GHG emission reduction, for final selection 3A. Training on data collection & assessment for baseline 3B. Training on identification and operation of technologies 3C. Awareness raising for national and local governments 4. Pilot project on waste plastics recycling in selected cities 5. Dissemination in other countries/cities 5 Assessment of Waste Plastics & Management Practices Preparation of guidelines on waste plastics assessment (quantification and characterization) Capacity building for data collection and analysis for waste plastics quantification and characterization - in selected cities Preparation of guidelines on waste plastics management (collection, treatment, recycling, and disposal) Capacity building for assessment of prevailing waste plastics management system - in selected cities Field assessment for waste plastics quantification and characterization and prevailing management system - in selected cities Baseline report on waste plastics quantification and characterization and its prevailing management system - in selected cities 6 3

Identification & Assessment of Technologies International workshop for exploration of environmentally sound technologies (EST) for converting waste plastics into a resource/fuel Identification and assessment of potential technologies for pilot projects in the selected cities, including assessment of GHG emissions reduction 7 Training Programmes in Asia & Pacific 1. Generic guidelines for baseline assessment (waste plastics quantification and characterization) 2. Generic guidelines for waste plastics management (collection, treatment, recycling and disposal) 3. Generic guidelines for identification of technologies 4. Generic guidelines for operation & maintenance 5. National Awareness & Training Workshops in Asia and Pacific 8 4

Pilot Project on Waste Plastics Recycling & Dissemination Project design and supervision Equipment, infrastructure (installation and commissioning) Operation and maintenance training Report on the experiences gained Dissemination of the report and training materials through workshops 9 Flow Chart of the Project General Asia & Pacific Pilot Project in selected Cities Guidelines on Data Collection & Analysis for Baseline Awareness Raising on Waste Plastics Recycling Training on Generic Guidelines Capacity Building for Baseline Study Field Assessment Data Collection Producing Baseline Report Guidelines on Identification & Assessment of Technologies Awareness Raising on Technologies (EST) Training on Generic Guidelines Capacity Building for identification & Assessment of Technologies Assessment of Potential Technologies Implementation of Pilot Projects Lessons Learned Dissemination of Pilot Implementation for Replication 10 5

Phase I (2008-09) Activity 1.1 Development of compendium of environmentally sound technologies in collaboration with private sector and research institutes 1.2 International workshop for review of compendium and further exploration of environmentally sound technologies (EST) for converting plastic waste into fuel 1.3 Web-based publication of compendium of technologies for wider circulation 2.1 Development of guidelines for data collection for waste plastics 2.2 Development of guidelines for assessment of current management practices 3.1 Selection of the cities for pilot capacity building and demonstration projects 3.2 Capacity building in selected cities/countries for data collection and analysis 3.3 Capacity building for assessment of prevailing waste plastics management system/practices in selected cities/countries 4.1 Baseline reports with future projections on quantification and characterization of waste plastics in selected cities 4.2 Baseline reports on waste plastics management system/practices in selected cities 5.1 Identification of EST for converting plastic waste into fuel for selected cities 5.2 Assessment of resource conservation and GHG emission reduction benefits of identified technologies for selected United cities Nations Environment Programme 5.3 Based on identified Division of Technology, EST, Industry and designing Economics demonstration projects International for selected Environmental cities Technology Centre Oct- Dec 2008 Jan- Mar 2009 Apr- Jun 2009 Jul- Sep 2009 11 Outputs 1. Generic guidelines on data collection & analysis for developing baseline report on waste plastics data and its prevailing management practices 2. Compendium of technologies to convert waste plastics into fuel 3. Generic guidelines on identification and assessment of technologies for implementation 4. Baseline studies in selected cities 5. Pilot projects on plastic waste recycling in selected cities 6. Intensive capacity building in selected cities 7. Awareness and capacity in developing countries on plastic waste recycling including data collection, identification of technologies and implementation of the projects 12 6

No. 1 2 3 4 5 6 7 Partnerships Activity Generic guidelines on data collection & analysis for developing baseline report on waste plastics data and its prevailing management practices Compendium of technologies to convert waste plastics into fuel Generic guidelines on identification and assessment of technologies for implementation Baseline studies about 2 cities Pilot projects on plastic waste recycling in 2 cities Intensive capacity building in 2 cities Awareness and capacity in developing countries on plastic waste recycling Partners UNEP Research and Professional Institutions (RPI) UNEP Research and Professional Institutions (RPI) UNEP Research and Professional Institutions (RPI) UNEP, RPI Governments UNEP, RPI Governments UNEP, RPI Governments UNEP, RPI Governments 13 Selection of Countries/Cities The countries are identified based on the two major criteria: Sufficient amount of waste generation Demand for alternative fuel to make business model feasible for converting waste plastics into fuel Some of the countries, with rapid economic growth patterns, such as Indonesia and Malaysia do not have high demand for alternative fuel. Hence, India, Philippines and Thailand were short-listed due to generation of waste plastics as a result of prosperity and tourism as well as due to demand for alternative energy in small towns or industrial clusters due to lack of sufficient energy infrastructure and supply. Selected Cities: India: Philippines: Thailand: Agra & Fareedabad Cebu & Mandaue Bangkok & Chiang Mai 14 7

Guidelines Characterization & Quantification Setting the Boundaries Waste Plastics in Mix Waste: Procedures for Data Collection and Analysis & Working Example and Data Presentation Municipal Waste: Designing Survey & Waste Plastics in Municipal Waste Industrial Solid Waste: Waste Stream due to Production Process & Waste Stream due to other Activities WEEE / E-waste: Plastic Substances in WEEE / E-waste & WEEE / E-waste Inventory Waste Plastics Management System / Practices Assessment of Waste Plastic Management System Policies & Institutions Financing Mechanisms Technology Stakeholders Roles and Responsibilities Compiling Information on Waste Plastics Management 15 Compendium Draft Compendium is compiled Based on the outputs from this workshop, the final draft will be produced 16 8

Next Steps Compendium of Technologies will be edited and formatted before uploading it on the website as an e- publication for dissemination. The process is in line with the planned timeline and it is expected to be completed by end of September 2009 Primary Data and Training Materials: Based on the draft assessment methodology, local experts in India, Philippines and Thailand have started the identification of cities and subsequently, the collection of primary data for these cities. Primary data for 2 cities in each of these three countries and training materials would be ready as per the schedule End of September 2009 17 Thank You 18 9