Development of catalytic particles for SO 3 decomposition of the thermochemical energy storage scheme based on elemental sulfur

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2 nd NESTER Autumn School on Concentrated Solar Technologies Development of catalytic particles for SO 3 decomposition of the thermochemical energy storage scheme based on elemental sulfur Kyriaki G. Sakellariou, Nikolaos I. Tsongidis, Chrysoula Pagkoura, George Karagiannakis and Athanasios G. Konstandopoulos Aerosol & Particle Technology Laboratory, CPERI/CERTH, Thessaloniki, Greece CYI, Nicosia, Cyprus November 14 th, 2017

THERMOCHEMICAL ENERGY STORAGE APPLICATION CSP technologies issue: intermittence of solar energy process inefficiencies Need for high energy density storage systems reversible chemical reactions On-sun operation Heat transfer Fluid (HTF) Heat Storage Medium Off-sun operation Concentrating System Solar Receiver Power Block High temperature step Endothermic reaction Excess heat storage Lower temperature step Exothermic reaction Release of stored energy 2/11

ACKNOWLEDGEMENTS Renewable Power Generation by Solar Particle Receiver Driven Sulphur Storage Cycle The European Commission for funding of this work through the Horizon 2020 project PEGASUS (G.A. No: 727540) 3/11

OUTLINE Description of PEGASUS Concept TCS reaction scheme Our role in the project Preliminary results: Materials characterization Materials evaluation 4/11

CONCEPT Novel power cycle for renewable electricity production Coupling of a centrifugal particle receiver for solar towers & a compact sulfur-based Thermo- Chemical energy Storage (TCS) scheme High operating temperatures with high energy density storage potential Development of oxide-based particles with a double role. Used both as: Catalysts for the SO 3 dissociation reaction (primarily) and Heat Transfer Fluid (HTF) Advantages of the suggested scheme: Very high energy density: approx. 12,500 kj/kg cf. 300 kj/kg for molten salts Cost-effective material (<60 /tn cf. ~400 /tn for molten salts) and cheaply stored in piles under ambient conditions Constant temperature heat recovery and possibility for higher temperature stored energy retrieval cf. original heat input 5/11

THERMOCHEMICAL SULFUR STORAGE CYCLE Endothermic reaction steps (charge) 2H 2 SO 4(aq) 2SO 3(g) + 2H 2 O (g) T= 450-500 o C 2SO 3(g) 2SO 2(g) + O 2(g) T= 700-900 o C ΔH= -260kJ/mol ΔΗ = 551 kj/mol ΔH= -300kJ/mol Exothermic reaction steps (discharge) 2H 2 O (l) + 3SO 2(g) 2H 2 SO 4(aq) + S (s) T= 50-200 o C S (l) + O 2(g) SO 2(g) T= 500-1500 o C 6/11

OUR ROLE IN THE PROJECT Development of oxide-based materials with double role: SO 3 dissociation catalysts & HTF Fe 2 O 3 & CuO enriched particles Nearly spherical formulations manufacturing Main requirements: High catalytic activity High thermo-mechanical strength & resistance Black or blackish color for high solar absorbance Physicochemical characterization (XRD, BET, Hg-porosimetry, SEM/EDS, TGA) Mechanical properties evaluation (crushing strength measurements) Preliminary evaluation upon catalytic activity 7/11

EVALUATION SETUP & EXPERIMENTAL CONDITIONS Quartz tube reactor filled with quartz beads (left side) and quartz wool (right side). Particles in fixed bed formulation SO 2 analysis by UV-Vis spectrometry in a heated (212 o C) quartz cuvette Experimental conditions set for the preliminary tests Reaction temperature: 850 o C Pressure: 1 bar Feed: conc. sulfuric acid (95-98%), 0.12 ml/min GHSV = 50,000 h -1 / LHSV = ~ 14 h -1 Catalyst quantity per test: 1 g Daily SO 2 calibration (prior to each test) Dilution of reactor outlet with N 2 flow to achieve measurable SO 2 concentration values (0.5 3 std lt/min) On-stream exposure per test: 60 min 8/11

CHARACTERIZATION OF Fe 2 O 3 -BASED PARTICLES CommFe 2 O 3 /clay=75/25_950 CommFe 2 O 3 /clay=75/25_1200 Mill_scale(Ind)_950 Mill_scale(Ind)_1200 1 mm 500 μm 500 μm 500 μm x50 Fe: 69 wt% Al: 13 wt% Si: 18 wt% Fe: 72 wt% Fe: 64 wt% Al: 10 wt% x60 x40 x60 Si: 18 wt% Al: 15 wt% Si: 21 wt% Fe: 74 wt% Al: 10 wt% Si: 17 wt% 50 μm 50 μm 50 μm 50 μm x1000 x1000 x1000 x1000 Clay used as additive No mixed Fe 2 O 3 clay phases identified by XRD Major elements present: Fe, Al, Si Higher calcination temperature more sintered structures 9/11

PRELIMINARY RESULTS SO 3 dissociation activity Thermo-mechanical stability Fe 2 O 3 materials: Samples calcined at 950 o C more active cf. the ones calcined at 1200 o C, but lower structural stability Higher calcination temperature improved CS Improved structural stability Sintering at 1200 o C detrimental to catalytic activity CuO materials: CommCuO/clay with high conversion (i.e.~50%) Clay presence favored catalytic activity, however, caused deterioration in stability Characterization results pending 10/11

Thank you for your attention! http://apt.cperi.certh.gr ksakella@cperi.certh.gr 11/11