Fastening Injection System ResiFIX

Apolo MEA Befestigungssysteme GmbH Industriestraße 6 D-86551 Aichach www.apolofixing.com Hotline: +49 (0) 8251-90485-0 Telefax: +49 (0) 8251-90485-49 Fastening Injection System ResiFIX Versatile, strong, reliable Presented by: 05/11 Technical products and illustrations are subject to change. The reprint of this brochure, in part or in whole, is prohibited. Apolo MEA Befestigungssysteme GmbH accepts no liability for the correctness of the information provided. 1 1

The main features at a glance Profile From MIS-V to ResiFIX proven quality in a new design Suitable building materials Category Chemical fastening system for medium up to heavy loads (0,3 kn 133,3 kn) Assortment Polyester PY Vinylester VY... SF (styrene and phthalate free) Sizes 165 ml to 410 ml Now with two mixing nozzles X that you can continue working immediately after a work interruption Polyester PY... SF (styrene free) Approvals and certificates The new improved Vinylester VY... SF is a real all-rounder: Greatly improved load values in concrete variable embedment of the anchor rods from 4xd up to 20xd for a higher flexibility and higher loads Application in water filled holes possible; usable up to -10 C Also approved for masonry applications X one system that fits your professional needs ETA-10/0134 Typical applications Suitable for the expansion-free fixing of anchor rods or reinforcing bars: Anchor rod in concrete X Steel constructions X Canopies X Cantilevers X Distance mountings X Facade substructures X Door and window frames X Machines X Wood constructions Attractive label with a large application picture and valuable information X that you find the right system for your application faster X Guard rails Anchor sleeve and anchor rod in perforated brick Mounting in hollow brick 1. 2. Clean hole (blow 2x, brush 2x) 3. Insert anchor sleeve 4. Inject necessary amount of chemical mortar* (fill sleeve completely) 5. Push the anchor rod into the hole while turning 6. Respect curing time before assembly 1. 2. Clean hole (blow 4x, brush 4x) 3. Inject necessary amount of chemical mortar*, (approx. Ҁ of hole) 4. Push the anchor rod into the hole while turning Different systems with improved approvals for manifold applications X that you always find the most and powerful system Extended assortment of anchor rods and accessories X that you don t waste valuable time Mounting in concrete 5. Respect curing time before assembly * Prior to dispensing into the anchor hole discard approx. 10 cm until it is a consistent grey colour. 2 Canopy fastening Handrail fastening Window protection fastening 3

Overview of the system components System information Building materials Content Expiry date System components recommended caulking gun anchor rod anchor sleeve (only for perforated brick) Vinylester (styrene and phthalate free) VY 345 SF 280 ml 345 ml 18 months 18 months APP-300 Resi AST or VA AST or reinforcing bar The all-rounder maximum performance in concrete and masonry Outstanding performance for approvalrelevant applications in concrete and masonry; clearly improved characteristics compared to the former MIS-V 300V & 345V in concrete. Typical applications: Metal constructions Cantilevers Guard rails Facade substructures Canopies Piping Wood constructions Metal profile Awnings Polyester PY 345 PY 410 345 ml 410 ml APP-380 Resi AST or VA AST Especially for approvalrelevant applications in masonry Good load values in masonry (perforated and solid brick) and concrete. Typical applications: Metal constructions Cantilevers Guard rails Facade substructures Sanitary installations Awnings Satellite dishes Grates Polyester (styrene free) PY 165 SF PY 300 SF 165 ml 300 ml APP-300 APP-300 Resi AST or VA AST Economical system in masonry and concrete If no approval is needed, the PSF is the choice with a good price-performance ratio in concrete and masonry. Typical applications: Metal con structions Cantilevers Handrails Grates Sanitary installations Awnings Satellite dishes Wall cupboards Further system components Internally threaded sleeve IGH* instead of an anchor rod Blow-out pump AB Cleaning brushes RBS and RBK Suitable With approval * not part of the approval 4 5

For everyone the appropriate system In comparison Assortment of cartridges and caulking guns Vinylester (styrene and phthalate free) VY 300 SF Polyester Polyester (styrene free) PY 165 SF PY 300 SF VY 300 SF VY 345 SF M8 M30, 8-32 For masonry (M8, M10) Regulated by the approvals Concrete (non-cracked) Concrete (non-cracked) Concrete (non-cracked) Vinyl resin (styrene- and phthalate free) Anchor rods M8 - M30 Steel, zinc plated Hot dip galvanized Stainless steel A4 Stainless steel HCR Reinforcing bar* 8-32 Type Art-No Contents PY 345 new old [ml] [pcs] VY 300 SF 300VSF 504206 280 12 VY 345 SF 345VSF 504209 345 12 2 nozzles included PY 410 Variable embedment s from 4xd to 20xd Masonry Anchor rods M8, M10 Steel, zinc plated Stainless steel A4 Masonry Anchor rods M8, M10 Commercial standard rods can be used (min. grade 5.8 for steel zinc plated and hot-dip galvanized) Masonry Polyester resin For masonry (M8, M10) Type Art-No Contents new old [ml] [pcs] PY 345 345P 504208 345 12 PY 410 410P 504210 410 12 2 nozzles included Performance class Overhead installation very high standard standard PY 165 SF PY 300 SF Waterfilled drill holes not not Polyester resin (styrene free) Min. temp. of building mat. Temperature range after curing Odour -10 C -40 C to + 80 C marginal +5 C -40 C to + 80 C noticeable +5 C -40 C to + 80 C marginal Type Art-No Contents new old [ml] [pcs] PY 165 SF 165PSF 504205 165 12/1 PY 300 SF 300PSF 504207 300 12 2 nozzles included Chemical resistance very high high high 12 pcs 12 pcs 12 pcs *not for post-installed rebar connections Curing time Vinyl resin VY 300 SF, VY 345 SF Temperature of building material ( C) > -10 1) > -5 > 0 > +5 > +10 > +20 > +30 > +40 Min. working time Min. curing time 2) Curing time Polyester resin PY 345, PY 410, PY 165 SF, PY 300 SF Min. working time Min. curing time 90 24h 1) Cartridge temp. min. C 2) Double curing time in wet concrete 90 14h 45 7h 25 2h 25 2h 80 80 6 45 6 45 4 24 4 25 2 2 Functional box with 22x ResiFIX VY 300 SF Type Art-No new old [pcs] VY 300 SF in Systembox SYS300VSF - 1 22 nozzles included 30 x 40 x 32 cm, with cartridge insert APP 300 APP 380 Caulking gun APP / Type Art-No Suitable for new old ResiFIX [Stück] APP 300 300APP 504194 300+165 1 APP 380 380APP 504196 410 1 345 504195 345+300+165 1 6 7

Wide range Assortment anchor rods Accessories ASSORTMENT SH 13-100 SH -100 SH -130 SH 20-85 8 Anchor rods RESI AST with nut and washer with approval for concrete and masonry Type Steel, zinc plated, 5.8 Art-No diameter Min. embedment h ef, min in concrete for h ef, min Standard embedment 1) h ef, Stand for h ef, Stand in solid brick diameter - d 0 - h 0 in perforated brick Sleeve (Type) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] RESI AST 8-110 98110RAST 10 60 40 80 20 10-85 20 SH 13-100 20 10 RESI AST 8-130 98130RAST 10 60 60 80 40 10-85 40 SH 13-100 40 10 RESI AST 10-110 910110RAST 12 60 40 90 10 12-95 10 SH -100 10 10 RESI AST 10-130 910130RAST 12 60 60 90 30 12-95 30 SH -100 30 10 RESI AST 10-170 910170RAST 12 60 100 90 70 12-95 70 SH -100 70 10 RESI AST 10-200 910200RAST 12 60 130 90 100 12-95 100 SH -100 100 10 RESI AST 12-130 912130RAST 14 70 45 110 5 14-1 2) 5 SH 20-85 2) 30 10 RESI AST 12-160 912160RAST 14 70 75 110 35 14-1 2) 35 SH 20-85 2) 60 10 RESI AST 12-210 912210RAST 14 70 125 110 85 14-1 2) 85 SH 20-85 2) 110 10 RESI AST 16-160 916160RAST 18 80 60 125 18-130 2) SH 20-85 2) 60 10 RESI AST 16-190 916190RAST 18 80 90 125 45 18-130 2) 45 SH 20-85 2) 90 10 RESI AST 16-235 916235RAST 18 80 135 125 90 18-130 2) 90 SH 20-85 2) 135 10 RESI AST 20-240 920240RAST 24 90 130 170 50 not not 5 RESI AST 24-300 924300RAST 28 96 180 210 65 not not 5 Stainles steel, A4 RESI AST 8-110 A4 9X8110RAST 10 60 40 80 20 10-85 20 SH 13-100 20 10 RESI AST 8-130 A4 9X8130RAST 10 60 60 80 40 10-85 40 SH 13-100 40 10 RESI AST 10-110 A4 9X10110RAST 12 60 40 90 10 12-95 10 SH -100 10 10 RESI AST 10-130 A4 9X10130RAST 12 60 60 90 30 12-95 30 SH -100 30 10 RESI AST 10-170 A4 9X10170RAST 12 60 100 90 70 12-95 70 SH -100 70 10 RESI AST 10-200 A4 9X10200RAST 12 60 130 90 100 12-95 100 SH -100 100 10 RESI AST 12-130 A4 9X12130RAST 14 70 45 110 5 14-1 2) 5 SH 20-85 2) 30 10 RESI AST 12-160 A4 9X12160RAST 14 70 75 110 35 14-1 2) 35 SH 20-85 2) 60 10 RESI AST 12-210 A4 9X12210RAST 14 70 125 110 85 14-1 2) 85 SH 20-85 2) 110 10 RESI AST 16-160 A4 9X16160RAST 18 80 60 125 18-130 2) SH 20-85 2) 60 10 RESI AST 16-190 A4 9X16190RAST 18 80 90 125 45 18-130 2) 45 SH 20-85 2) 90 10 RESI AST 16-235 A4 9X16235RAST 18 80 135 125 90 18-130 2) 90 SH 20-85 2) 135 10 RESI AST 20-240 A4 9X20240RAST 24 90 130 170 50 not not 5 RESI AST 24-300 A4 9X24300RAST 28 96 180 210 65 not not 5 Also for ResiFIX: Anchor rods VA AST for the bonded anchor (with outer hexagon) Further lengths, steel 8.8 and stainless steel HCR on request 1) Standard embedment means the usually used embedment. Min. embedment according to ETA-10/0134 for ResiFIX VY... SF. 2) Not part of the DIBt approvals Z-21.3-18 for ResiFIX PY and Z-21.3-1816 for ResiFIX VY... SF. [pcs] Plastic sleeve SH Type Art-No Metal sleeve SH-1000, can be cut individually (1m) Type Art-No Suitable for anchor rod new old [mm] [mm] [mm] [pcs] SH 12-1000 12TMRMEA 507120 12 free M 6-8 10 SH 16-1000 16TMRMEA 507122 16 free M 8-12 10 SH 22-1000 22TMRMEA 507124 22 free M 12-16 8 Internal threaded sleeve IGH Type Art-No Suitable for anchor rod Outer Suitable for sleeve new old [mm] [mm] [mm] [pcs] IGH M 8-80 9880IGH 507103 14 90 M 8 12 SH -100 SH 20-85 IGH M 10-80 91080IGH 507106 16 90 M 10 14 SH 20-85 12 IGH M 12-80 91280IGH 507107 18 90 M 12 16 SH 20-85 12 Mixing nozzle MD Type Art-No Suitable for cartridge Blow out pump AB Type Art-No new old [pcs] AB BOP 504505 1 new old [Stück] MD 9MRMEA 504192 all 20 Cleaning brushe RBS, steel Type Art-No Suitable for hole 12 new old [mm] [pcs] RBS 14 9M14RBK 504270 14 5 RBS 16 9M16RBK 504272 16 5 RBS 20 9M20RBK 504274 20 5 for concrete, length: 1 mm, with M6-thread Cleaning brushe RBK, nylon Type Art-No Suitable for hole new old [mm] [pcs] RBK 20 9PLRBK 504276 20 5 for masonry, length: 300 mm Suitable for rod per box neu alt [mm] [mm] [mm] [pcs] SH 13-100* 913100SH 507111 14 105 M 8 12 SH -100* 9100SH 507119 16 105 M 10 12 SH -130 9130SH 507112 16 135 M 8 - M 12 12 SH 20-85 92085SH 507110 20 90 M 12 - M 16 12 * part of the approval 9

Professional fastening in concrete and masonry Fastening in concrete with the professional system ResiFIX VY... SF Permissible loads F per in [kn] in non-cracked concrete C20/25 for single anchor without influence of spacing and edge distance, installation parameters and unit dimensions. Total safety factors as per ETAG 001 included ( M und F ). See approval ETA-10/0134 for design and calculations. Anchor rods RESI AST, VA AST M8 M10 M12 M16 M20 M24 M30 diameter d 0 [mm] 10 12 14 18 24 28 35 Embedment h ef,min / h ef,stand / h ef,max [mm] 60 / 80 / 160 60 / 90 / 200 70 / 110 / 240 80 / 125 / 320 90 / 170 / 400 96 / 210 / 480 120 / 280 / 600 Tension load 1) 2) (24 C/40 C) 3) Zinc plated 5.8 N per [kn] 7,2 / 8,6 / 8,6 9,0 / 13,5 / 13,8 11,7 / 19,7 / 20,0 14,3 / 28,0 / 37,6 17,1 / 44,4 / 58,6 18,8 / 61,0 / 83,8 26,3 / 94,0 / 133,3 Stainless steel A4 N per [kn] 7,2 / 9,6 / 9,9 9,0 / 13,5 /,7 11,7 / 19,7 / 22,5 14,3 / 28,0 / 42,0 17,1 / 44,4 / 65,3 18,8 / 61,0 / 94,3 26,3 / 70,2 / 70,2 Tension Load 1) 2) (50 C/80 C) 3) Zinc plated 5.8 N per [kn] 5,4 / 7,2 / 8,6 6,7 / 10,1 / 13,8 9,4 / 14,8 / 20,0 14,3 / 22,4 / 37,6 17,1 / 38,1 / 58,6 18,8 / 53,4 / 83,8 26,3 / 68,1 / 133,3 Stainless steel A4 N per [kn] 5,4 / 7,2 / 9,9 6,7 / 10,1 /,7 9,4 / 14,8 / 22,5 14,3 / 22,4 / 42,0 17,1 / 38,1 / 65,3 18,8 / 53,4 / 94,3 26,3 / 68,1 / 70,2 Shear load 1) (24 C/40 C, 50 C/80 C) 3) Zinc plated 5.8 [kn] 5,1 / 5,1 / 5,1 7,2 / 8,3 / 8,3 9,4 / 12,0 / 12,0 11,9 / 22,6 / 22,6 14,7 / 35,1 / 35,1 16,6 / 50,3 / 50,3 24,0 / 66,1 / 80,0 Stainless steel A4 [kn] 6,0 / 6,0 / 6,0 7,2 / 9,4 / 9,4 9,4 / 13,5 / 13,5 11,9 / 23,3 / 25,2 14,7 / 37,9 / 39,1 16,6 / 50,4 / 56,5 24,0 / 42,2 / 42,2 Bending moment (zinc coated 5.8) M per [Nm] 10,9 21,1 37,1 94,9 185,1 320,0 641,7 Bending moment (stainless steel A4) Spacing and edge distance M per [Nm] 11,9 23,8 42,1 106,2 207,9 359,0 337,6 Spacing distance s cr, N [mm] 185 253 304 375 506 581 657 Edge distance c cr, N [mm] 92 126 2 188 253 291 329 Minimum spacing distance s min [mm] 40 50 60 80 100 120 0 Minimum edge distance c min [mm] 40 50 60 80 100 120 0 Minimum of concrete h min [mm] h ef + 30 mm 100 mm h ef + 2d 0 Installation torque T inst [Nm] 10 20 40 80 120 160 200 1) Values are valid for h ef, min / h ef, stand / h ef, max 2) Increasing factors for non-cracked concrete C30/37 = 1,04, C40/50 = 1,08, C50/60 = 1,10 3) long term temperature / max. short term temperature after installation Fastening in concrete with ResiFIX PY and PY... SF Recommended load F rec in [kn] in non-cracked concrete C20/25 for single anchor without influence of spacing and edge distance. The safety factors are included. Anchor M8 M10 M12 M16 M20 Embedment h ef [mm] 80 90 110 125 170 Edge distance c cr,n [mm] 1,5 x h ef Fastening in masonry with chemical mortar ResiFIX VY... SF, PY and PY... SF Permissible F per and recommended loads F rec in [kn] for all load directions, installation parameters and unit dimensions. Safety factors included ( M and F ). See DIBt approvals Z-21.3-18/1816 for design and calculations. Anchor rod RESI AST, VA AST Fastenings in solid masonry (without sleeve) M8 *) M10 *) M12 M16 Solid clay brick Mz 12 [kn] 1,7 1,7 1,7 1,7 Solid sand-lime brick KS 12 [kn] 1,7 1,7 1,7 1,7 diameter d 0 [mm] 10 12 14 18 h 0 [mm] 85 95 1 130 Anchorage, anchor rod h ef [mm] 80 90 110 125 Fastenings in hollow masonry (with sleeve) M8 *) M10 *) M12 M16 Sleeve SH 13-100 SH -100 SH -130 SH 20-85 SH 20-85 Hollow clay brick Hlz 4 [kn] 0,3 (0,6) 0,3 (0,6) 0,3 (0,6) 0,3 (0,6) Hlz 6 [kn] 0,4 (0,8) 0,4 (0,8) 0,4 (0,8) 0,4 (0,8) Hlz 12 [kn] 0,8 (1,0) 0,8 (1,0) 0,8 (1,0) 0,8 (1,0) Hollow sand-lime brick KSL 4 [kn] 0,4 (0,6) 0,4 (0,6) 0,4 (0,6) 0,4 (0,6) KSL 6 [kn] 0,6 (0,8) 0,6 (0,8) 0,6 (0,8) 0,6 (0,8) KSL 12 [kn] 0,8 (1,4) 0,8 (1,4) 0,8 (1,4) 0,8 (1,4) Light concrete hollow block Hbl 2 [kn] 0,3 (0,6) **) 0,3 (0,6) **) 0,3 (0,6) 0,3 (0,6) Hbl 4 [kn] 0,6 (0,8) **) 0,6 (0,8) **) 0,6 (0,8) 0,6 (0,8) Concrete hollow block Hbn 4 [kn] 0,6 (0,8) **) 0,6 (0,8) **) 0,6 (0,8) 0,6 (0,8) diameter d 0 [mm] 14 16 16 20 20 h 0 [mm] 105 105 135 90 90 Embedment h ef [mm] 80 90 130 85 85 Bending moment (zinc coated 5.8) M per [Nm] 10,7 21,4 37,4 94,9 Bending moment (stainless steel A4) M per [Nm] 12,1 24,1 42,1 104,2 Spacing and edge distance Spacing (anchor group) a [mm] 100 (Hbl and Hbn = 200) Min. spacing min a [mm] 50 (Hbl and Hbn = 200) Spacing (single anchor) a z [mm] 250 Edge distance a r [mm] 200 for hollow bricks, 250 for solid bricks Edge distance for special applications a r [mm] 50 for hollow bricks, 60 for solid bricks Min. of base material (masorny) h min [mm] 110 Diameter of clearance hole in fi xture d f [mm] 9 12 14 18 Installation torque T inst [Nm] 2 2 8 8 Load values: When anchoring in hollow or perforated masonry the values in parentheses may be used if the hole is made with a rotary drill (hammer switched off). For KSL the outer wall must be min 30 mm. *) The DIBT approvals Z-21.3-18 for ResiFIX PY and Z-21.3-1816 for ResiFIX VY SF include anchor rods M8 and M10; for M12 and M16 recommended loads F rec. **) The DIBT approvals Z-21.3-18 18 for ResiFIX P und Z-21.3-1816 1816 for ResiFIX VY... SF do not include Hbl 2, Hbl 4 and Hbn 4 Spacing s cr,n [mm] 3,0 x h ef Recommended tension load 50 C / 80 C 1) N rec [kn] 4,5 6,9 9,6 10,8 18,1 Recommended shear load without lever arm for steel 5.8 2) V rec [kn] 5,1 8,6 12,0 22,3 34,9 Embedment h ef Thickness of fixture t fix Embedment h ef Thickness of fixture t fix 1) Long term temperature / short term temperature. Long term concrete temperature is roughly constant over signifi cant periods of time. Short term elevated temperatures are those that occur over brief intervals, e.g. as a result of day / night cycle. 2) Shear load with lever arm acc. Annex C of ETAG 001. d 0 T inst d 0 T inst h 0 = h ef h 0 10 11