Construction of a refinery complex will: 1. Create a high-tech, environmentally friendly, modern refinery depth of oil refining to 95% and higher raw material processing capacity of 12 million tons. 2. Create a refinery on the basis of production infrastructure that works on refining raw materials and produces different kinds of oils, plastics, modern asphalt materials, and more. 3. Ensure that the production of the refinery gasoline, diesel fuel, oils and other products at international standards of quality 4. Further progress in Turkmenistan on world markets, as an exporter of high quality oil products. Create only in primary production, the first phase, 1,000 jobs, and the second and third stages of up to 3 000 jobs.
Given the greater productivity of the plant and a large number of processing units that are included in the current scheme of oil refining at the refinery, it is advisable to carry out the design and construction of a new refinery in three stages. In each of these three stages is proposed phased block construction of crude oil distillation plants and the necessary set of processing units recycled oil for processing received virgin petroleum fractions and residues. Thus, the productivity of the plant will constantly increase: Stage 1-4 million tons / year; Stage 2-8 million tons / year; Stage 3-12 million tons / year.
THE SCHEME OF THE REFINERY OUTPUT EDP - AVP - 4/1 4,000 thous. EDP - AVP - 4/2 4,000 thous. ENGINEERING PROCESS EDP - AP - 4 4,000 thous. 1 Gasoline А-92 EURO-5 500 thousand tons 2 Gasoline А 95 EURO-5 1520,58 thousand tons 3 Gasoline А 98 EURO-5 1350 thousand tons 4 Gasoline EURO-SUPER 400 thousand tons 5 Diesel Summer-0.003-40 EURO-5 2624,57 thousand tons 6 Diesel Winter-0.003-(-35) EURO-5 1749,71 thousand tons 7 Jet engine fuel EURO 477 thousand tons 8 Oil solvents 100 thousand tons 9 Stove fuel 626,12 thousand tons 10 Benzene 121,03 thousand tons 11 Toluene 48,41 thousand tons 12 Petroleum bitumen 95 thousand tons 13 Base oil 405 thousand tons 14 LPG 748,21 thousand tons 15 Flue gas 475,96 thousand tons 16 Sulfur 137,63 thousand tons 17 Polyethylene oxide 76,54 thousand tons 18 Polypropylene oxide 221,76 thousand tons
Location of the plant Okarem Refinery
Environmental aspects of the proposed activity The main purpose of building an oil refinery, is the production of marketable products that meet international environmental standards while minimizing the impact of production processes on the environment. Basic technical solutions proposed for realization of the project of building oil refineries are designed to: minimize the negative impact of production processes on the environment provide normative quality of all components of the natural environment in the area of the proposed construction ensure the production of marketable products that meet the demands of today's environmental standards and at the same time to minimize environmental pollution when using this product
Air Protection Investment project Refinery "Okarem- Oil Development of technological schemes of oil refining processes based on the rational use of petroleum feedstock and energy resources Equipment technological installations of automated process control system and the system of emergency automatic protection Design closed alarm systems, closed drainage systems manufacturing equipment planned to use high flue gas cleaning systems (not less than 99%) in the catalyst regeneration process Use flanges of the modern high-performance materials and fittings of the corresponding class of tightness Direction of discharge from the safety valves of technological devices and pipelines in the closed flare systems
Protection of water resources Organization of work for draining oil refinery scheme implementation of raw water intake only for the purpose of feeding water recycling systems Direction of the projected sewage refinery on its own (projected) treatment facilities for deep cleaning Organization isolated sewage systems and individual treatment units for each type of wastewater projected refinery: neutral oily and stormwater saline, acidic and alkaline oily wastewater stormwater runoff from undeveloped areas, as well as runoff from the drainage system of intercepting domestic sewage Application of a complex of new wastewater treatment Nanotechnology (includes mechanical, enzymatic and cavitation, biological wastewater treatment, advanced treatment, decontamination, and disposal of the resulting sludge) Device intercepting drainage, development of a plan to combat oil spills
The total cost of the project Refinery "Okarem - Oil " 12 million tons / year oil refining per year, according to preliminary estimates could reach 6.0-7.0 billion. USD. The first phase of construction of Block 4 million. Tons according to preliminary estimates could reach 2.6-2.8 billion. USD. The construction period of the first block - 2.5 years. Based on the preliminary estimates of financial indicators of the project, the complex will be payback time of 6-7 years. Evaluation of the payback period of the project was carried out according to traditional methods. On the basis of material balances of the plant process streams calculate the expected flow of goods and production costs associated with the purchase of raw materials, auxiliary materials, salaries of employees, mandatory insurance, etc. Prices of raw materials and products are taken as of 2014.
Financial and economic indicators of the project Index Value 1 Cash Flow 7 953 990 662,01 2 NPV 3 555 031 122,04 3 PI 1,81 4 IRR 18,49 % 5 PBP 6,38 Implementation of the project with a phased build-up of the plant's capacity from 4 million. tons to 12 million. tons of oil per year will make it possible: 1. Optimize the receipt and expenditure of cash flows 2. After the construction of Phase 1 to receive funds from the sale of petroleum products and complement them further costs for the construction of Phase 2 3. When the 2nd stage and realizing products from processing has 8 million. tons of oil and further invest in the construction of the 3 phases. 4. Step by step to solve the problem with the supply of raw materials production (million tonnes 4-8-12) and with sales of manufactured products 5. During the phase of construction will be a real possibility (in the case of sudden changes in the global energy market) or to suspend the implementation of the 2nd and 3rd stages or completely change the concept of the project.
International Finance & Development Corporation www.ifdcusa.com You can write and call directly: Author the Project: Cherkashyn Anatoliy is Director, Head of Projects of International Finance & Development Corp. Chairman of the Board of Directors Research center Georesources www.greenengineeringgroup.com E-mail: GAZCO.INC@gmail.com tel: + 38 097 383 98 80