NEI Nuclear Fuel Supply Forum

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NEI Nuclear Fuel Supply Forum U.S.-Russian Fissile Materials Disposition Programs Joe Olencz Acting Director Office of Disposition Projects Office of Fissile Materials Disposition January 2005

Fissile Materials Disposition Background End of cold war brings arms reduction Excess fissile materials accumulate in U.S. and Russia Potential for theft by terrorists and rogue nations declared to be a clear and present danger U.S. commits to eliminate surplus fissile materials Approximately 200 metric tons of fissile materials declared excess to defense needs Material to never again be used to build a nuclear weapon Plutonium components stored in heavily guarded bunkers at Pantex Plant (Amarillo, TX) Berlin Wall comes down -- 1989 End of Cold War Weapons dismantlement

Program Objectives Dispose of surplus U.S. highly enriched uranium Dispose of 34 MT of surplus U.S. weapongrade plutonium to reduce large storage costs Surplus U.S. highly enriched uranium and weapon-grade plutonium will be converted to reactor fuel for use in commercial U.S. reactors. Work with Russia to dispose of 34 MT of surplus weapon-grade Russian plutonium Surplus Russian plutonium will be converted to MOX fuel and irradiated in Russian reactors.

U.S. Plutonium Disposition Strategy Irradiate the Plutonium as Mixed Oxide (MOX) Fuel in Reactors; Most Impure Plutonium Purified at Enhanced MOX Facility Two facilities to be constructed at Savannah River Site Pit Disassembly and Conversion Facility: pits are disassembled and the resulting plutonium metal is converted to plutonium oxide and sent to MOX Fuel Fabrication Facility MOX Fuel Fabrication Facility: polished plutonium oxide is mixed with uranium oxide and resulting mixed oxide is formed into pellets that are loaded into MOX fuel assemblies Aqueous polishing capability included in MOX facility to remove impurities from plutonium feed material Disposition rate up to 3.5 MT per year

U.S. Plutonium Disposition Strategy MOX fuel will be irradiated in U.S. commercial reactors operated by Duke Power Catawba Nuclear Power Station in South Carolina McGuire Nuclear Power Station in North Carolina Lead assembly insertion at Catawba scheduled for Spring 2005 Once irradiated, the plutonium will meet the spent fuel standard Spent Fuel Standard Surplus plutonium is is made as as inaccessible and and unattractive for for retrieval and and weapons use use as as the the residual plutonium in in spent fuel fuel from commercial reactors

Pit Disassembly and Conversion Facility Designed by Washington Group International Design scheduled for completion in FY 2005

MOX Fuel Fabrication Facility Designed by Duke Cogema Stone & Webster Base design completed in December 2004

MOX Fuel Fabrication Facility Approximate size of facility and support bldgs: 500,000 sq ft Number of gloveboxes: approx. 300 Process units: 71 Plutonium oxide storage capability: Fuel assembly storage capability: 2 years 1 year

MOX Fuel Fabrication Facility Use proven French Melox and LaHague fuel process and fabrication technology MOX Facility provides two major functions aqueous polishing and fuel fabrication MOX fuel fabrication and support facilities located on 41 acres at the Savannah River Site Construction and operations will be licensed and regulated by the U.S. NRC

Aqueous Polishing and MOX Process Steps PuO 2 Aqueous Polishing (AP) Dissolution Ga, Am, U Impurities Purification cycle Polished UO 2 MOX Process (MP) PuO 2 conversion PuO 2 Powder master blend and final blend production Pellet production Rod production Fuel Rod assembling MOX Fuel Assemblies Annual PuO2 throughput: 3.5 MT/yr, 149 Assemblies/yr

Project Status Completed base design in December 2004 DOE critical decision process scheduled to begin in first quarter 2005 Site infrastructure, procurement, and construction planning underway NRC scheduled to issue Construction Authorization in February 2005 Scheduled to submit operating license in 2005

Disposing of Surplus Russian Weapon-Grade Plutonium U.S. working with Russia to dispose of its surplus weapon-grade plutonium 2000 Plutonium Management and Disposition Agreement (PMDA) commits the U.S. and Russia to each dispose of 34 metric tons of surplus weapon-grade plutonium U.S. working with Russia to adapt the design of the U.S. MOX facility for use in Russia U.S. also working with Russia to develop a licensing approach for the Russian facility that is similar to the U.S. NRC process

Key Provisions of the Plutonium Management and Disposition Agreement U.S.-Russian disposition to proceed in rough parallel Initial disposition rate of 2 metric tons/year Capability and capacity to disposition up to 4 metric tons/year Bilateral monitoring and inspection procedures to be developed prior to construction Agreement for international inspection to follow Nuclear Liability being addressed at the highest levels of both the U.S. and Russian governments

Other Key Provisions of the Plutonium Management and Disposition Agreement No separation of plutonium until 34 metric tons have been disposed Any subsequent (Russian) reprocessing of irradiated MOX fuel subject to mutually agreed monitoring measures Additional quantities of plutonium may be added in the future Multinational financial assistance for Russian plutonium disposition