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FACTORY OVERVIEW- 1ST ADDRESS : 1BA 406, SIHWA INDUSTRIAL COMPLEX, 1700-5, JUNGWANG DONG, SIHEUNG-CITY, KYUNGKIDO, KOREA TEL : 82-31-498-6300 FAX : 82-31-498-6400
FACTORY OVERVIEW- 1ST
FACTORY OVERVIEW- 1ST
FACTORY OVERVIEW- 1ST
FACTORY OVERVIEW-2ND
COMPANY HISTORY 1-2 1997. 02 : Established 1998. 01 : Export Stainless Steel Tube & Pipe (ASTM A554) to U.S.A and Mexico 2002. 12 : Supplied to 1 st tier of HYUNDAI/KIA MOTORS(ASTM A249/269). 2003. 05 : Export to Australia (ASTM A249/269) : COOPER-STANDARD AUTOMOTIVE 05 : Export Stainless Steel Tube to Japan 2003. 09 : Acquired Q.S 9000(Base ISO9002) Quality management System Certificate(No.7113) 2004. 10 : Established 2 nd Factory nearby DeaGu. 2004. 12 : Supplied Titanium / Stainless Steel Tube to Ship Building Company 2005. 01 : Export to USA (ASTM A249/269) : CMA (Toyota-Nissan-Denso) 2005. 01 : Export to GERMANY (AUTOMOTIVE PARTS) : CSA- GmbH (IVECO, AUDI) 2006. 04 : Acquired S.Q Mark of HYUNDAI/KIA MOTORS.
COMPANY HISTORY 1-2 2007. 04 : Acquired ISO 9001 : 2000 2007. 04 : Supplied U-Tube (ASTM SA688) KOREA HYDRO & NUCLEAR POWER : FWHTR TUBES) 2007. 05 : Acquired ISO 2002 / TS16949 Certificate. 2007. 06 : Quality Audited by KHNP(KOREA HYDRO & NUCLEAR POWER COMPANY) 2007. 11 : Supplied Titanium Tube (B338-2) SATELLITE LAUCHER APPARATUS 2008. 06 : Acquired the TUV Certificate for Plant site 2008. 08 : Established New Ti plant in Siwha Industrial Complex 2008. 10 : Installed the GE Inspection Facility(UT/ ECT) 2008. 11 : Audited and Registered MITSUBISHI HEAVY INDUSTRIES, LTD. 2009. 06 : Will be acquired ASME NPT, U STAMP 2009. 08 : Will be acquired PED
ORGANIZATION & STAFF COMPOSITION - 9 - CEO AUDIT COUNCIL Administrative Management 1 ST FACTORY TUBE&PIPE DEPT. 2 ND FACTORY AUTOMOTIVE DEPT. SIHWA SALES DEPT. SHEET, PLATE, BAR QA / QC QA / QC SALES DEPT. PRODUCTION DEPT. RESOURCING DEPT. SALES DEPT. PRODUCTION DEPT. RESOURCING DEPT. MANAGEMENT DOMESTIC / OVERSEAS DEPT. FORMING & WELDING PLANT DOMESTIC FORMING & WELDING CUTTING STRAIGHTENING AUTOMOTIVE DEPT. ANNEALING R&D DEPT. DIRECTOR Office Work Technical Expert Skilled Occupation Total Man 6 28 25 61 119 Woman 1 5 0 1 7 Total 7 32 25 62 126
PRODUCTS SPECIFICATION STAINLESS STEEL WELDED TUBE AND PIPE O.D. SPECIFICATION Precision Tube Small Size Medium Size W.T LENGTH 4.76mm(0.1875") ~ 10mm(0.394") 12.7mm(0.5") ~ 31.8mm(1.25") 38.1mm(1.50") ~ 135mm(5.32") 0.25mm ~ 4.00mm Straight Form Max 35 meters (115FT) SPECIFICATION DUPLEX STAINLESS STEEL WELDED TUBE AND PIPE O.D 12.7mm ~ 31.8mm W.T 0.25mm ~ 4.00mm LENGTH MAX 25 meters
PRODUCTS SPECIFICATION TITANIUM WELDED TUBE AND PIPE RAW MATERIAL W.T 0.25mm ~ 4.00mm SPECIFICATION O.D LENGTH 4.76mm ~ 135mm MAX 35 meters ALLEGHENY LUDLUM NIPPON STEEL CO. NICKEL ALLOY WELDED TUBE AND PIPE RAW MATERIAL SPECIFICATION W.T O.D LENGTH 0.25mm ~ 4.00mm 4.76mm ~ 135mm MAX 35 meters ALLEGHENY LUDLUM, NIPPON YAKIN
PRODUCT DIMENSION
PROCESS FLOW CHART RAW MATERIAL TUBE FORMING AND WELDING IN LINE ANNEALING MOVE IN LINE CUT MECHANICAL PROPERTIES TEST OFF LINE ANNEALING MOVE CUT HARDNESS TEST SOLUTION ANNEALING U-BENDING ECT / UT TEST STRAIGHTENING HARDNESS TEST MOVE MOVE MOVE MOVE MOVE CHECKING RE-CUTTING AND DEBURRING HYDROSTATIC OR PNEUMATIC TEST PACKING AND TRANSPORTATION MOVE MOVE MOVE
EQUIPMENTS MAIN PRODUCTION EQUIPMENT NAME SPECIFICATION SET/LINE REMARKS TUBE FORMING M/C IN-LINE ANNEALER HEAT TREATMENT FURNACE AUTO GRINDING AND STRAIGHTENING M/C Ø9.6 ~ Ø135mm (Ø3/8 ~ Ø5 ) Ø4.75 ~ Ø38.1mm (Ø3/16 ~ Ø1.5" ) Ø4.75 ~ Ø127mm (Ø3/16 ~ Ø5") Ø4.75 ~ Ø127mm (Ø3/16 ~ Ø5") 23 Lines 10 sets 3 sets 4 sets SOLUTION HEAT M/C R 10mm ~ R 3000mm L 1 set AUTO CUTTING and CHAMFERING M/C 50mm ~ 1500mm L 8 sets
EQUIPMENTS INSPECTION EQUIPMENTS NAME SPECIFICATION SET REMARKS EDDY CURRENT TESTER (ON-LINE) EDDY CURRENT TESTER (OFF-LINE) EDDY CURRENT TESTER (OFF-LINE) ULTRASONIC TESTER (OFF-LINE) HYDROSTATIC TESTER Ø15.88 ~ Ø38.1 (Ø0.625 ~ Ø1.5") Ø15.88 ~ Ø38.1 (Ø0.625 ~ Ø1.5 ) Ø15.88 ~ Ø38.1 (Ø0.625 ~ Ø1.5") Ø15.88 ~ Ø38.1 (Ø0.625 ~ Ø1.5") Ø12.7 ~ Ø38.1 (Ø0.5 ~ Ø1.5") 4 sets DR FOESTER 3 sets RAYNAR 2 set DR FOESTER 1 set GE / NUKEM 1 set UNIVERSAL TEST M/C 3TON(30/20/10/5/1 ft) 1 set UNIVERSAL TEST M/C 10TON 1 set ROCKWELL HARDNESS TESTER HV / HRV 1 set VERTICAL PROFILE PROJECTOR DIAMETER : 300mm ROTATION : 0~360 1 set STEREOSCOPE X40, x100 1 set STEREOSCOPIC MICROSCOPE 1:6.5 (SZ6845) 1 set
PRODUCTS U-Tubes : Stainless Steel, Titanium, Nickel Alloy, Duplex Stainless Welded and Seamless Tube & Pipe ONE STOP U-TUBE SYSTEM 1. STRAIGHT TUBE 2. U-BENDING 3. SOLUTION ANNEALING 4. STANDARD PACKING
PRODUCTS ASTM / ASME SA249/SA688 ULCHIN NUCLEAR POWER FEED WATER HEATER #1 / #2
PRODUCTS AUTOMOTIVE PARTS : EGR, EXHAUST, FUEL LINE, EGR COOLER, FILLER NECK, PIPE ASS Y-DIFF, PRESSURE and CPF tube APPLICATIONS : HYUNDAI /KIA MOTORS
PRODUCTS AUTOMOTIVE PARTS : EGR, EXHAUST, FUEL LINE, EGR COOLER, FILLER NECK, PIPE ASS Y-DIFF, PRESSURE and CPF tube APPLICATIONS : CSA GmbH, TOYOTA, HYUNDAI / KIA, CITROEN
CERTIFICATES ISO9001:2000 ISO/TS16949:2002
SHINHAN METAL CO., LTD. www.shmtech.com