Metro Drain & DN100-00 Twinwall Drainage Systems e m a i l : s a l e s @ n a y l o r. c o. u k w e b : w w w. n a y l o r. c o. u k Winners - Growing Business The MANUFACTURING EXCELLENCE Awards Winner - Best SME
NaylorMetroDrain Premium Drainage System BBA BRITISH BOARD OF AGREMENT CERTIFICATE No. 08 / H131 A new generation of HDPE high performance twin-wall pipes designed for use with all non-pressure, surface and sub-surface storm water drainage applications. Smooth bore for superior hydraulic flow; corrugated outer wall for additional strength Available in carrier or perforated configurations Building Regulations and Highways Agency compliant British Board of Agrément approved Why Twinwall? Lightweight product - easier transport, handling & installation Recognised alternative to concrete and clayware pipes High strength and durability Excellent resistance to differential settlement Minimal jointing compared with traditional materials Easily cut to required lengths Why Naylor MetroDrain? HDPE not PVC/PP Enhanced profile - stronger pipe Optimal environmental credentials Improved abrasion resistance Less brittle, less vulnerable to crack propagation Ideal for cold weather applications 2 Telephone: 0122 790591 www.naylor.co.uk
Certification and applications The MetroDrain Premium Drainage system has been specified and installed on many civil engineering and construction projects. Highway Drainage Naylor MetroDrain is suitable for the collection and disposal of surface and subsurface storm water. The product meets the specific requirements of the Highways Agency Manual of Contract Documents for Highway Works and is an approved alternative to the products in Table 5/1 of the Specification for Highway Works. MetroDrain products can be adopted under the Highways Act (1980). Landfill MetroDrain can be successfully used in landfill applications for leachate drainage and methane gas control. Agriculture Naylor also manufactures - a lighter duty general purpose Twinwall Drainage System for Non BBA applications such as agricultural projects. Building Drainage The Naylor MetroDrain Premium Drainage System is suitable for non-adopted surface water drains subject to Building Regulations and Standards throughout the UK. BBA Certificate No: 09/H15 Green Inner Wall: MetroDrain - premium BBA product Black Inner Wall: - lighter duty general purpose product Environmental MetroDrain is ideally suited for use in environmental systems such as: Pump and sampling chambers Catchpits Soakaways Stormwater attenuation Manholes MetroDrain Golf Courses and Sports Fields MetroDrain is perfect for use in the drainage of sports fields and golf courses. It can also be used in the construction of under pitch heating. Fax: 0122 791531 Email: sales@naylor.co.uk 3
Polyethylene - for Improved Environmental and Technical Performance The Naylor MetroDrain Premium Drainage system* is manufactured in High Density Polyethylene (HDPE); competitor plastic products are primarily manufactured in either PVC or Polypropylene (PP). HDPE has important technical and environmental advantages: *the same applies to - our general purpose product for non-bba applications Materials Advantages of HDPE vs PVC Advantages of HDPE vs PP Environment Raw material production does not produce the toxic by-products associated with PVC production Use of recycled material can be maximised - using recyclate in PP production is problematic as impact resistance decreases dramatically with recycled material Abrasion Resistance (Fig 1) HDPE has less than half PVC's susceptibility to abrasion resistance: particularly important where sand and gravel are present in the pipeline HDPE has around half PP s susceptibility to abrasion resistance Vulnerability to Splitting Etc HDPE lacks the brittleness of PVC - this is particularly important in cold weathers and climates HDPE does not share PP s vulnerability to crack propagation - PP has around half HDPE s resistance and it is for this reason that PP is generally not used in pressure pipelines (Fig 1) Pipe Abrasion after 00,000 Load Cycles Source: Technical University of Darmstadt 0.9 0.8 0.7 0. 0.5 0. 0.3 0.2 0.1 0 PVC PP Product HDPE Telephone: 0122 790591 www.naylor.co.uk
Sustainability - Use of Recyclate Naylor is one of the UK s largest users of recycled HDPE: recycled/reprocessed materials are incorporated into our products where practicable and technically permissible without compromising quality: inbound materials are subject to stringent laboratory quality controls to ensure that the quality of finished goods is never compromised internal mixing and blending procedures are tightly controlled and maintained Source materials are: Post consumer - processed from drinks bottles etc, originating in Municipal Recycling Facilities (MRFs): these are subject to stringent cleaning/sorting procedures Post industrial - produced as an industrial by-product or waste Reprocessed waste - any scrap product produced by our operations is granulated and the resultant material reused Recycled material content: MetroDrain DN, & DN, & 00 70% 70% 100% 70% NB above statistics apply to black drainage pipe: coloured pipe (blue/yellow) for utility applications may have a higher prime material content. Certificates of raw material content are available for local authority and other client presentation. Naylor s 2010 use of recycled HDPE material in pipe extrusion was just under,000 tonnes The energy saved is the equivalent of eliminating 12,000 tonnes of CO2 or removing over 9,000 cars from the road for a year!! Highways Magazine shortlisted us for the Excellence in Recycling Award Fax: 0122 791531 Email: sales@naylor.co.uk 5
MetroDrain HDPE Premium Twinwall Carrier Drain (solid) Plain Ended Filter Drain (perforated) Plain Ended 33 1 9 71302 71303 7130 ID OD Length m 178 27 355 Weight kg/m 1. 3.0 5.0 33 1 9 71312 71313 7131 ID OD Length m 178 27 355 Weight kg/m 1. 3.0 5.0 5 00 28/Load Integrally Socketed 71355 7135 71357 ID 00 OD Length m 3 520 9 //00 plain ended also available subject to minimum quantities and lead time. s 71305(), 7130() and 71307(00). Weight kg/m 7. 10.75 18. 5 7135 713 00 28/Load 7137 Integrally Socketed ID 00 OD Length Weight m kg/m 3 7. 520 10.75 9 18. //00 plain ended also available subject to minimum quantities and lead time. s 71315(), 7131() and 71317(00). A B * * * 33 1 9 Filter Drain (half perforated) Plain Ended 71322 71323 7132 * * 5 71 7137 00* 28/Load 71377 ID *Subject to minimum quantities and lead time. Socketed ID 00 *Subject to minimum quantities and lead time. OD Weight Length m kg/m 178 1. 27 3.0 355 5.0 OD Weight Length m kg/m 3 7. 520 10.75 9 18. - Pipe Plain Ended, Couplings and Seals sold separately. -00 Pipe Single Socket, Seals sold separately. 00 00 MetroDrain Double socket couplers One coupling and two seals are required per joint 71332 71333 7133 71335 7133 71337 Material Dimension A B 180 287 355 330 39 90 MetroDrain Sealing rings Two seals are required per joint EPDM EPDM EPDM EPDM EPDM EPDM 7132 7133 713 7135 713 7137 20 18 22 Telephone: 0122 790591 www.naylor.co.uk
00 Bends Two seals are required per joint s 11.25 22.5 5 90 72 71512 71522 71532 73 7 75 7 77 71513 7151 71515 7151 71517 71523 7152 71525 7152 71527 71533 7153 71535 7153 71537 50001 50002 DN Pipe Average No. of Joints per Kg. Lubricant Lubricant is to be used on all sealed joints Weight kg 1 2.5 00 25 15 12 8 x 100 x x 100 x x x 100 x x x x 100 x x x x x 100 x x x x x 00 x 100 00 x 00 x 00 x 00 x 00 x 00 x 00 MetroDrain Junctions Three seals are required per joint 5 90 7103 7105 7111 7113 7115 7121 7123 7125 7127 7131 7133 7135 7137 7139 711 713 715 717 719 7151 711 713 715 717 719 7171 7173 710 710 7112 711 711 7122 712 712 7128 7132 713 713 7138 710 712 71 71 718 7150 7152 712 71 71 718 7170 7172 717 x x x x * x * x * x * x * x * x * 00 x * 00 x * 00 x * 00 x * 00 x * MetroDrain Level Invert Reducers Double Socket 71703 71705 7170 71708 71709 71710 71712 71713 7171 71715 71717 71718 71719 71720 71721 Requires sealing rings on all sealed systems. *Subject to minimum order quantities and carriage if purchased in single units. Junctions incorporating other angles and diameters can be manufactured to suit special applications Fax: 0122 791531 Email: sales@naylor.co.uk 7
General Purpose Twinwall 100 PE PE PE PE PE PE 00 PE S/S* S/S* 00 S/S* *Subject to minimum order quantity and lead time. 100 PE PE PE PE PE PE 00 PE S/S* S/S* 00 S/S* 85 33 1 9 5 2/Load 5 2/Load 85 33 1 9 5 2/Load 5 2/Load Plain Ended Carrier drain HDPE (solid) 71107 71077 7107 71075 71117 71118 71093 7108 71005 71030 ID OD Length Weight m kg/m 100 118 0. 178 1.3 2 2.0 35.5.00 32.10 520 9.20 595 92 17.30 32.10 520 9.20 595 92 17.30 Plain Ended Filter drain HDPE (perforated) 71108 71078 71080 71079 71119 71120 71121 71089 71095 71029 ID OD Length Weight m kg/m 100 595 595 118 178 2 35.5 32 520 92 32 520 92 0. 1.3 2.0.00.10 9.20 17.30.10 9.20 17.30 *Subject to minimum order quantity and lead time. 100 00 Couplings 71085 7108 7107 7101 71098 71097 710 100 * * 00* Bends 11¼ 7101 71223 710 71055 7111 7115 7119 22½ 7102 7122 7100 7105 7112 711 71 5 7103 71227 71052 7105 7113 7117 71151 90 710 71228 7101 71057 711 7118 71152 *Subject to minimum order quantities and carriage if purchased in single units. 100 x 100 x 100 x x 100 x x x 100 x x x x * x * x * x * x * x * x * x * x * 00 x * 00 x * 00 x * 00 x * 00 x * 00 x 00* Junctions 5 90 7105 71083 71220 71103 71058 7101 7108 71019 71070 71072 7109 71190 71191 71192 71193 7119 71195 7119 71105 71197 71198 71199 71200 71201 71202 710 71100 71221 71087 71010 71073 71237 71081 71071 71018 7118 7119 71170 71171 71172 71173 71210 71175 7117 71177 71178 71179 71180 71181 71182 *Subject to minimum order quantities and carriage if purchased in single units. 8 Telephone: 0122 790591 www.naylor.co.uk
x 100 x x x x * x * x * x * x * x * x * 00 x * 00 x * 00 x * 00 x * 00 x * Level Invert Reducers Double Socket 7120 71203 71101 71205 7120 71207 71208 7110 71209 71210 71211 71212 71213 7121 71215 7121 *Subject to minimum order quantities and carriage if purchased in single units. 50001 50002 DN Pipe Average No. of Joints per Kg. Lubricant Lubricant is to be used on all sealed joints Weight kg 1 2.5 00 25 15 12 8 Fabrications A comprehensive fabrication service is available producing complementary items such as chambers and catch pits. Please contact sales office for price and availability. Fax: 0122 791531 Email: sales@naylor.co.uk 9
Jointing Preparation The Naylor MetroDrain Premium Drainage System is easily cut to length using a coarse toothed saw or jigsaw. Cuts should be made between the corrugations on the pipe. Before jointing, the pipe ends should be cleared of all sharp edges and dirt. Sealing Naylor lubricant should be applied to the sealing ring and pipe end. The sealing ring is then located between the first and second corrugation on the pipe. Connector or fitting Ensure the inside of the connector or fitting is clean and then apply Naylor lubricant. The connector or fitting should then be pushed over the seal and on to the pipe ensuring all surfaces are kept clean during this process. It is often easier to start this process with the pipe at a slight angle. The connection The pipe should be pushed fully onto the connector or fitting until it reaches the stays within the connector or fitting. This can be done by hand or using timber as shown on the larger diameters. Ensure that the alignment of the pipes is correct and that there is no excessive angular deflection. 10 Telephone: 0122 790591 www.naylor.co.uk
Pressure testing Air test 1. Seal the ends of the pipe and connectors or fittings with expanding stoppers. 2. Fill a U-tube manometer with water to the required level without any trapped air bubbles. 3. Connect the manometer to the port of one of the sealed stoppers.. Increase the pressure until 100 of water (0.01 Bar) is achieved. 5. Let the pressure stabilise for 5 minutes and then increase the pressure to 100 head of water if it drops.. Record the pressure after 5 minutes. It should not drop below 75 head of water without any additional pumping. The table below shows the maximum allowable loss of water during a 30 minute test period. Diameter 100 00 Maximum loss litres per minute 0.05 0.075 0.1125 0.15 0.1875 0. 0.3 Water test 1. Seal the ends of the pipe and connectors or fittings with expanding stoppers. 2. A standpipe should be fitted at the top end of the pipeline, a maximum of 1.2 metres above the crown at the high end and metres at the low end of the pipeline. 3. Fill the pipe with water and allow it to stabilise for 2 hours. Top up as required.. The water loss can be determined by measuring the quantity of water added to the pipeline to maintain the level during a 30 minute test period. 5. The water loss rate should not exceed 1 litre per hour per linear metre pipeline per metre of nominal pipe diameter. Fax: 0122 791531 Email: sales@naylor.co.uk 11
Naylor Industries plc - more than 100 years of production and supply to the Construction Industry Clay Pipes - for open trench and trenchless construction Thermachem - pipes and industrial ceramics for hot/aggressive environments Band-Seal - flexible pipe couplings Plastic Pipes - Twinwall ducting and drainage; land drainage Gardenware - The Yorkshire Flowerpot range of frostproof pots NAYLOR DRAINAGE LIMITED CLOUGH GREEN, CAWTHORNE BARNSLEY SOUTH YORKSHIRE, S75 AD ENGLAND TELEPHONE: 0122 790591 FACSIMILE: 0122 791531 EMAIL: SALES@NAYLOR.CO.UK WEB: WWW.NAYLOR.CO.UK A MEMBER OF THE NAYLOR GROUP OF COMPANIES OFF SEA ROAD, METHIL, LEVEN FIFE, KY8 3DE SCOTLAND TELEPHONE: 01592 717900 FACSIMILE: 01592 71790 EMAIL: SALES@NAYLOR.CO.UK WEB: WWW.NAYLOR.CO.UK Ref: MD/ND1/12