Nominal 3 ft wide by 167 lineal ft (0.91 m wide by 50.9 m long)

Transcription

1 INTRODUCTION LOCTITE EA WPP AERO is a pre-impregnated nylon peel ply product supplied in film form. It is a specially designed resin system capable of curing at 250 F (121 C). The experimental product has demonstrated minimal residual peel ply fibers at the bond surface after curing and removal. No further processing steps are required prior to secondary bond operations, thus eliminating the need for sand and solvent wipe operations. FEATURES & BENEFITS Features Generates a bonding surface that provides a durable bond eliminating the need for sanding or grit blasting Minimal residual nylon fibers left on substrate after removal Minimizes risk of interfacial failure in bonded structures No sanding or solvent wiping required for bonding Minimal force required to remove peel ply layer Cures at 250 F (121 C) Long Out-time - Estimated to be 14 days minimum at 77 F (25 C) Benefits Greater durability over the life of the production article lowers repair costs and eliminates the risk of damaging fibers in the composite structure which could compromise properties Eliminates contamination of bonding surface by residual fibers Provides a consistent bonding surface Minimizes surface preparation time and is ergonomically friendly. Reduces cost of use Reduces shop time for fabric removal. Ideal for large parts. Fabric strips easily in one piece Consistent with current composite cure parameters Facilitates shop floor usage and repair applications Lowers handling and storage costs Product Detail Product Form & Color: One-part film Product Color: Neutral-off white Areal Weight: psf (122 g/m 2 ) Support Carrier: Nylon peel ply Roll Dimensions: Nominal 3 ft wide by 167 lineal ft (0.91 m wide by 50.9 m long) Resin Content: 45% nominal Application Storage Life - This product requires refrigerated storage. 0 F (-18 C) or below for maximum storage life. Warranty 0 F (-18 C) is 12 months from date of shipment. Store only in sealed containers to prevent moisture contamination. Allow all moisture to evaporate before opening for use. 1 of 7

2 Open Assembly Time - This adhesive may be used within the following schedule after removing from cold 77 F (25 C) at least 14 days 90 F (32 C) at least 10 days Applying - Tool surface should be clean, dry and properly prepared. LOCTITE EA 9896 AERO, with one liner left on it, may be tacked to the tool. The liner should remain with the product until just before assembly of the composite prepreg. This will minimize contamination of the bond joint. Curing - This product may be cured for 90 to 120 minutes at 250 F (121 C). Heat-up rate to the cure temperature is not critical, but should be between 1-10 F (0.6-6 C) per minute. Pressure should be applied before heating the parts to be bonded and maintained until cool down of the assembly. Cleanup - It is important to remove excess material from the part and bonding tools prior to curing. Uncured product may be trimmed and removed with a sharp object. Residual resin may be removed with denatured alcohol or many common industrial solvents. Be careful to prevent any solvent from entering the uncured bondline, as solvent will degrade the final performance. Consult with your supplier's information pertaining to the safe and proper use of solvents. Removal - Remove LOCTITE EA 9896 AERO just prior to secondary bond operation of composite detail. Starting at one corner, slowly and consistently, peel the LOCTITE EA 9896 AERO away from the part. Peeling in a diagonal (to peel ply yarn) direction seems to facilitate removal. After completely removing the LOCTITE EA 9896 AERO, continue immediately with secondary bond operations. Stripping Force - LOCTITE EA 9896 AERO has been formulated for easy removal requiring a striping force of only about 7 in lbs/in (33 m N/m) at 75 F (25 C). Dry Peel Ply-Warp Peel Direction Diagonal Peel Direction Dry Peel Ply tears during removal 2 of 7

3 LOCTITE EA 9896 AERO peels cleanly from the composite surface leaving no nylon residue on the surface and results in substrate tearing bonds. Failure Mode Examination - Failure modes are improved (from adhesive to cohesive) by the use of LOCTITE EA WPP AERO over a model system containing a dry peel ply fabric Strips Cleanly from surface leaving no residue Resulting in Superior Adhesion and Substrate Tearing Bonds 3 of 7

4 Bond Strength Performance - Relative bond strength is indicated below for the various surface preparations methods. LOCTITE EA 9896 AERO prepared surfaces produce equivalent bond strengths to sanding and solvent surfaces without their additional processing steps. Bond Strength Performance on Toughened Paste Adhesive The following tables shows the performance of a paste adhesive LOCTITE EA 9360 AERO over a composite made from 250 F (121 C) curing prepreg with LOCTITE EA 9896 AERO. Dry Release Peel Ply B was removed before bonding and dry sanded with 180 grit AlO 2 using a jitterbug sander until the peel ply pattern was no longer visible under 10x maginfication. Test Details LOCTITE EA 9896 AERO Dry Release Peel Ply B & Sanded Prepreg Type 7781 Fiberglass BT250E-1 Prepreg Laminate Cure Autoclave: 90 min. at 250 F (121 C), 90 psi (0.62 MPa) Bonding Adhesive LOCTITE EA 9360 AERO Adhesive Cure Press: 90 min. at 180 F (82 C), 40 psi (0.28 MPa) Tensile Lap Shear (Bonded) ASTM D psi (28.6 MPa) 4080 psi (28.1 MPa) Tested at 77 F (25 C) G1c (Bonded) AITM Tested at 77 F (25 C) 11 in lb/in 2 (1925 J/m 2 ) 10 in lb/in 2 (1725 J/m 2 ) Failure Mode Laminate Laminate Bond Strength Performance after Various Dry and Hot/Wet Conditionings Test Property Single Slotted Lap Shear, psi (MPa) ASTM D Fiberglass BT250E-1 (Bonded) Failure Mode: Laminate Specimen Conditioning Dry 30 days at 160 F (71 C) & 95% R.H. Test Temperature LOCTITE EA 9896 AERO LOCTITE EA 9360 AERO -67 (-55) 3608 (24.9) 77 (25) 3252 (22.4) 160 F (71 C) 3192 (22.0) 160 F (71 C) 3263 (22.5) 4 of 7

5 Bond Strength Performance on Toughened Film Adhesive The following tables shows the performance of a paste adhesive LOCTITE EA NW AERO over a composite made from 280 F (138 C) curing prepreg with LOCTITE EA 9896 AERO. Prepreg Type: Toray T700S 12K W/#2510 Prepreg Cure Cycle: (Full Vacuum Step Cure) 3 F (2 C) per minute to 180 F (82 C), hold for 80 minutes + 3 F (2 C) per minute to 210 F (100 C), hold 80 minutes + 3 F (2 C) per minute to 280 F (138 C), hold 180 minutes at 280 F, Cool at a rate of 3 F (2 C) per minute to 90 F (32 C) Adhesive Cure Cycle: (Partial Vacuum Step Cure at 22 in Hg/559 mm Hg) 3 F (2 C) per minute to 180 F (82 C), hold for 30 minutes + 3 F (2 C) per minute to 270 F (132 C), hold for 120 minutes + Cool at a rate of 3 F (2 C) per minute to 90 F (32 C) Test Property Double Lap Shear (DLS), psi (MPa) ASTM D3528 (Bonded) Double Cantilever Beam (DCB), in lb/in 2 (J/m 2 ) BSS 7273 (Bonded) Surface Preparation LOCTITE EA 9896 AERO Dry Release Peel Ply B & Sanded LOCTITE EA 9896 AERO Specimen Conditioning Dry 30 days at 160 F (71 C) & 95% R.H. Test Temperature Average Results -67 (-55) 4854 (33.5) 77 (25) 5530 (38.1) 160 (71) 4285 (29.6) 160 (71) Dry 77 (25) 3269 (22.5) Dry Release Peel Ply B was removed before bonding and dry sanded with 180 grit AlO 2 using a jitterbug sander until the peel ply pattern was no longer visible under 10x magnification. Failure Mode: DLS: mixed mode cohesive and interlaminar DCB: interlaminar 5 of 7

6 Analytical and Physical Property Performance Test Property Cure Schedule Result Volatile Content 90 min. at 250 F (121 C) <1% Degree of Cure via DSC at 10 C/min. 120 min. at 230 F (110 C) 82% 90 min. at 250 F (121 C) 95% Glass Transition Temperature (Tg) via DMTA IV (E Curve) 120 min. at 250 F (121 C) 5 C/minute, 1 Hz, 0.1% strain Wet: 1000 hrs at 160 F (71 C) & 95% R.H. Dry: 270 F (132 C) Wet: 217 F (103 C) Handling Precautions Do not handle or use until the Material Safety Data Sheet has been read and understood. For industrial use only. DISPOSAL INFORMATION Dispose of spent remover and paint residue per local, state and regional regulations. Refer to HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional disposal information. PRECAUTIONARY INFORMATION General: As with most epoxy based systems, use this product with adequate ventilation. Do not get in eyes or on skin. Avoid breathing the vapors. Wash thoroughly with soap and water after handling. Before using this product refer to container label and HENKEL TECHNOLOGIES MATERIAL SAFETY DATA SHEET for additional precautionary, handling and first aid information. 6 of 7

7 Note The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United States or foreign patents or patent applications. Rev. 9/2013 Henkel Corporation Aerospace 2850 Willow Pass Road Bay Point, CA PHONE: FAX: Trademark usage Except as otherwise noted, all trademarks in this document are trademarks of Henkel Corporation in the U.S. and elsewhere. denotes a trademark registered in the U.S. Patent and Trademark Office. The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user's responsibility to determine suitability for the user's purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporation s products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits. The discussion herein of various processes or compositions is not to be interpreted as representation that they are free from domination of patents owned by others or as a license under any Henkel Corporation patents that may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this data as a guide. This product may be covered by one or more United States or foreign patents or patent applications. 7 of 7