PERSIST An AUTOSAR-based powertrain control SW product line

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1 PERSIST An AUTOSAR-based powertrain control SW product line prepared for: 7 th AUTOSAR Open Conference Detroit, MI, J. Richenhagen (BEE-S), T. Tasky (BEA), A. Schloßer (BEE-S) product line,

2 Agenda Introduction and motivation FEV SW strategy Application examples Summary and Outlook 2

3 Business Regions FEV s application areas Diverse powertrain applications, SW development is cross-function Gasoline Engines Commercial, Industrial, Large Engines Electrics/ Electronics Test & Instrumentation Business Region Europe BG BD BC BV BE BA BUSINESS UNITS BT Business Region East RE RO Software development since 15 years Application overview via functional experts Cross-function for production code Business Region US RU Project-driven business model/services Diesel Engines Passenger Cars Vehicle Chassis&Transmission Advanced Applications 3

4 # labels product cost share /% Software complexity raises, calibration is steadily more effort, Software development costs increase engine control SCR DPF OBD Sum Software Electronics Mechanics (Prognosis) emission legislation year How to reduce code complexity? How to reduce calibration effort? How to ensure quality under market conditions (variants, time&cost pressure)? Left graphic: FEV, right graphic: R. Kremlicka, S. Mayer, G. Bittner, and G. Reich, Megatrends in der Automobilindustrie und ihre Auswirkungen auf den AC Centrope. Wirtschaftsagentur Wien,

5 AUTOSAR strategy Enable reuse by combining standards and customer needs Make software independent of hardware De-couple software development Increase software re-use through standardized basic software Source: AUTOSAR,

6 New software business models More software share by OEM and service suppliers 100% 80% 60% 40% 20% 0% Bosch specific SW Bosch platform SW SW sharing (OEM/Tier-x) Increasing SW sharing by OEM / Tier-x Tier-1 SW fraction will decrease Required: SW competences System integration Supplier management Functional powertrain excellence Challenges OEM: investment in own structures vs. low costs today Tier-1: multiple customers/oem multiple variants, how to keep consistency Both: legacy code, architecture reflects organization Source: Electroniksysteme im Automobil, Müchnen , Michael Walther, Robert Bosch GmbH 6

7 Software strategy 7

8 PERSIST FEV s SW product line strategy Powertrain control architecture Enabling Reusable Software development for Intelligent System Tailoring Bring reuse to projects Follow relevant quality standards ISO25010 project A project B ISO26262 Consistent Architecture by common design instruments one SW architecture Integrated tool support for the entire development config quality release tests 8

9 PERSIST FEV s SW product line strategy Powertrain control architecture Enabling Reusable Software development for Intelligent System Tailoring Bring reuse to projects Follow relevant quality standards ISO25010 project A project B ISO26262 Consistent Architecture by common design instruments one SW architecture Integrated tool support for the entire development config quality release tests 9

10 AUTOSAR Overview Main elements and standardization status as of 2014 Function SW-C Sensor SW-C Actuator SW-C APSW Function SW-C SW module standardized interface interface type Runtime Environment (RTE) BSW-relevant RTE-relevant Services Communikation ECU Abstraction VFB-relevant Operating System Complex Driver BSW Microcontroller Abstraction ECU-Hardware J. Richenhagen: Entwicklung von Steuerungs-Software für den automobilen Antriebsstrang mit agilen Methoden, Dissertation RWTH Aachen University, to be published

11 AUTOSAR specification status: focus Basic Software Application Layer open to innovation, especially for powertrain Function SW-C Sensor SW-C Actuator SW-C APSW Function SW-C How to fill conceptual gaps for powertrain domain? SW module standardized interface interface type Runtime Environment (RTE) BSW-relevant RTE-relevant Services Communikation ECU Abstraction VFB-relevant Operating System BSW ECU-Hardware Microcontroller Abstraction Complex Driver J. Richenhagen: Entwicklung von Steuerungs-Software für den automobilen Antriebsstrang mit agilen Methoden, Dissertation RWTH Aachen University, to be published 2014 Powertrain-relevant functions specified and standardized partially specified not addressed 11

12 high instrument prioritization low Architecture specification instruments: Basis AUTOSAR Fill architecture gaps through consistent approach Design Principles modularity, information hiding, design for change Design Concept model frame generation, access for automation Design Pattern Base Architecture Component-Based, reflection of physical components, wrapper for project work functional scope for architecture elements, hierarchical error management Reference Architecture standard compliance is the base for architecture development 12

13 PERSIST design patterns Align project business and SW standardization by wrapper concept Interface mismatch e.g. different! signal naming! customer conditions solution adaption strategy Interface unclear e.g. Basic SW not specified yet?? project situation solution!! introduce project-specific components where required keep interfaces of core components stable?? benefit adaptability to customer needs reusable core components flexibility in projects 13

14 Applications 14

15 Software architecture for FEV Diesel controls (simplified version) Engine system physics, control strategy & software architecture match ExMfd: Exhaust Manifold ExO2C: Exhaust oxygen concentration NOx based EGR coordinator Cyl: in_cylinder calculations ExVlv: Exhaust Valve EgrHp: high pressure EGR InVlv: Intake Manifold IntMfd: Intake Manifold ThrD: Throttle Valve IntCo: Intercooler Physical based component Logic component Dp boost setpoints TcHp: High Pressure Turbocompressor Stage OxC: catalyst PFlt: DPF DOC Air filter MAF: Air Mass Flow Sensor/weighting AirFlt: Air Filter SW library 15

16 Software architecture for FEV Diesel controls (complex version) Component reuse and scalability SW library 16

17 Software architecture for FEV Transmission Control Sustainable development over different projects AMT CVT DCT DCT Mass Production A1-Sample A1-sample Mass Production Sub-functions Sub-functions ISO AUTOSAR DCT A1-Sample ISO26262 related AMT Mass Production ISO26262 related AMT Mass Production ISO26262 related Streamlined Development 17

18 Summary and Outlook Challenges Rising SW complexity & costs Industry answer: standardization Result: more SW players (OEM, Tier-x) Approach: FEV expands AUTOSAR to powertrain applications PERSIST as a SW product line AUTOSAR lacks powertrain specification for application layer Achievement: AUTOSAR expansion with consistent guidelines Outlook: SW product line, architecture-driven development Observe evolution of AUTOSAR in powertrain domain Projects will be more configuration & architecture-driven Ease product line handling via database approach 18

19 Thanks for our attention! Questions? ask now or product line,

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