Model-Sharing in the service of Innovation for the Automotive Industry
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1 Matlab Expo nd October 2014 Model-Sharing in the service of Innovation for the Automotive Industry Roland Lismonde - Robert Bosch (France) SAS 1
2 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 2
3 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 3
4 Robert Bosch : Four business sectors Automotive Technology Industrial Technology Energy and Building Technology Consumer Goods 4
5 Robert Bosch : overview of Automotive Technology Powertrain systems Safety systems Comfort systems 5
6 Organizational Context within the Divisions DS and GS DS - Diesel Systems Passenger Cars Commercial Vehicles Exhaust-Gas Treatment, Sensors, Starting Devices for all segments New Business and Growth Areas for all segments Electronic Diesel Control Unit GS - Gasoline Systems Air Management Continuously Variable Transmission Direct Fuel Injection Fuel Injection Fuel Supply Sensors and Ignition Transmission Control Hybrid, Electric Vehicle, Fuel Cell Electronic Gasoline Control Unit DGS-EC - - Electronic Control Business Unit 6
7 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 7
8 Automotive System Powertrain Legislation Safety Comfort Infotainment & Connectivity Body Electronics 8
9 Handling increasing complexity Software Architecture Source: ETAS Quality Costs Standardization Design Simplicity per car Average ECUs Source: Freescale Speed Calibration Efficiency ECU Resources Variant Management Simultaneous engineering Model Based Development Multi/Many-Core Processing AGILE Organization MBD enables to keep pace and efficiently handle rising complexity 9
10 MBD versus Conventional Development Conventional Approach System Analysis Function Model Source Code Unit Testing Function validation Prototyping through H/W Function Design Code generation Compile/Link Testing Engine Test Bench MBD Approach System Analysis Concept Eval Concept Control Model PC Environment MiL SiL Overall Control Model Control Model Lab Environment RP/PiL HiL Control Model VeC Plant Model Plant Model Plant Model Plant Model Plant Model Vehicle Earlier detection of bugs along the V-cycle 10 MiL Model in Loop SiL Software in Loop PiL Processor in Loop RP Rapid Prototyping HiL Hardware in Loop VeC Vehicle
11 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 11
12 Model based development Bosch ECU Model based Commissioned Software sharing Model Sharing func Exchange of models and model artefacts in order to ease Software development and cooperation between two or several partners 12
13 Better cooperation with OEM : 5 levels of Model-Sharing Cooperation Levels Level 0 Level 1 Level 2 Level 3a Level 3b Level 4 Description Processing of Bosch model Build simulation environment at customer Non functional adaptation and processing of customer model No delivery of model artefacts to customer Non functional enhancement and processing of customer model Delivery of enhanced model and model artefacts to customer Functional modification of customer model Delivery of modified model to the customer Functional modification of Bosch model by customer Delivery of modified model to Bosch Joint development Comparable level of contribution from Bosch and customer Sharing of created Intellectual Property 13
14 Matlab / Simulink tool chain as open system Support of different role-based tasks at OEM side Enhanced use of Matlab strengths : scripts Processing of OEM Data Dictionary (database) Automated t processing of OEM models to Robert Bosch system for code generation Establish standards (MDX and/or AUTOSAR) used for code generation Ease definition of a common reference development process Ease specific OEM / supplier developments Increase the quality and reduce the low added value tasks Reduce the development time Provide a frame to reduce the customisation for each OEM Ease the integration in 3 rd Party Software 14
15 Front-loading process : back-to-back tests with MIL / SIL OEM Data Dictionary OEM model Matlab Workspace Implemented model (fixed- or floating-point) Code generation Compilation HEX Stimuli from OEM Additional test cases to improve the coverage Stimuli + test cases MIL tests with Test Execution Tool SIL or PIL or HIL tests with Test Execution Tool MIL results SIL or PIL or HIL results Back to Back Comparison 15
16 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 16
17 Transition to MBD in Powertrain domain Standards Function Model & Auto Coding Organization Training Infrastructure FMI/FMU Mature in legacy tool-chain ML/SL evolving and used in production AUTOSAR R4.x & Multicore evolving Virtualization of environment Car 2 Car Network Bosch library for Plant Model Commercial tools virtual it HW evolving 17
18 Cross-domain simulation Behavio or System Real time Simulation Simulink System Simulation Geo metry Effect Compon. s Flow Dynamic The ermodynam mics Mec chanics ics Elec ctrodynami Elec ctronics (anal log, cont.) Electronics (digital, discrete) Software Software Long term challenge with FMI / FMU 18
19 Agenda 1 Robert Bosch - overview 2 Model Based Development 3 Model-Sharing and cooperation with OEM 4 Next steps / challenges 5 Summary 19
20 Summary MBD enables efficient handling of rising system complexity in Automotive applications Successful application of Model-Sharing requires : Alignment of Process, Methods and Tools between different partners Seamless integration of all phases through appropriate tool-chain Support for Standards (e.g. AUTOSAR, FMI) can be a leverage Multi/Many-Core Simulation for future oriented development Close and substantial collaboration among OEMs, Suppliers and Tool Vendors is required Strategic partnership between MathWorks and Bosch has been established A lot of work is currently on going for support of AUTOSAR R4.x and support of FMI/FMU in long term 20
21 Thank You 21
Shenoy R K Senior Vice President, Powertrain Electronics Robert Bosch Engineering and Business Solutions ltd.
Model Based Design Approach For Automotive Applications Shenoy R K Senior Vice President, Powertrain Electronics Robert Bosch Engineering and Business Solutions ltd. 1 Ho Chi Minh City Coimbatore Bangalore
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