Metalcraft. Roofing OUR OFFER TO YOU. 1

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1 Metalcraft Roofing OUR OFFER TO YOU 1

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3 CONTENTS WHO WE ARE 5 Metalcraft Roofing Metalcraft Insulated Panel Systems United Industries Limited WHAT WE DO 7 Metalcraft Roofing Quality Control Of Product Health and Safety Metalcraft Insulated Panel Systems Steel Sourcing Sustainability OUR OFFER TO YOU 9 Extra Peace Of Mind Durability Weather Tightness Load Spans Material Warranty Install Warranty Maintenance Recoendations OUR INNOVATION 11 Lead Through Innovation Manufacturing Process Innovative New Purlin Sizes Product Innovation: Metdek855 Espan Kāhu OUR PRODUCTS 13 Longrun Profiles 14 Gutters, Downpipes & Fascias 18 Metal Tiles 22 Purlins, Girts, Tophats & Bracing 24 Insulated Panel Systems 30 Solar Energy Panels 32 Metal Fencing 34 OUR GROUP 36 Metalcraft Roofing Metalcraft Insulated Panel Systems Knobs 'n Knockers Styrobeck United Steel Pipes NZ Millier Reinforcing ReoFab Akarana Timbers Pipemakers NZ

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5 WHO WE ARE METALCRAFT ROOFING We have been operating since the 1950 s and originated in the lovely town known as Palmerston North. With more than 60 years experience in the industry, we have established a reputation for both manufacturing high quality roll formed products and for providing an unrivaled level of service. We consider ourselves to be New Zealand s largest privately owned roofing company and experts at manufacturing. We manufacture a wide range of products using locally sourced steel from New Zealand Steel. Solid material warranties backed by New Zealand Steel will give you an assurance of quality and peace of mind. We also operate two structural manufacturing plants which share production sites with the Metalcraft Roofing branches at Auckland and Christchurch. These branches manufacture and supply a wide selection of purlins, girts and tophats to the construction markets in New Zealand. We are members of the Roofing Association, New Zealand and the NZ Metal Roofing Manufacturers Incorporated. METALCRAFT INSULATED PANEL SYSTEMS Metecno NZ Ltd trading as Metalcraft Insulated Panel Systems is our sister company and specialises in the manufacture, supply and installation of insulated panels. Metecno NZ is part of Metecno Group, an international Group of companies operating in the insulation panel sector since All products are backed by solid warranties and the range of insulated panels, supplied by Metalcraft Insulated Panel Systems, is used in a variety of applications from Industrial and Coercial Coolstore to Agricultural and Architectural buildings. Some interest has developed within the residential sector for clients wishing for a warm roof solution. Branches Metalcraft Insulated Panel Systems is located in Auckland and services New Zealand wide. Branches We have 13 branches nationwide and they are geographically positioned from Cromwell to Whangarei allowing us to service local regions from Cape Reinga to Bluff. Branch Locations Whangarei Auckland, North Shore Auckland, East Tamaki Hamilton Tauranga Rotorua Hastings New Plymouth Palmerston North Wellington Kapiti Coast Christchurch UNITED INDUSTRIES LIMITED Both ourselves and Metalcraft Insulated Panels are part of United Industries Limited. United Industries is heavily involved in providing materials and services to the New Zealand construction market through its group companies. For more information on United Industries, please visit: 5

6 6 Espan 340 with swages in pan (optional)

7 WHAT WE DO METALCRAFT ROOFING We locally manufacture a wide range of products, suitable for both residential and coercial applications, these products are manufactured using steel from New Zealand Steel, these include: Longrun roofing profiles Lightweight metal tiles Metal fencing Gutters, fascias and downpipes Purlins, girts, tophaps & bracing We can also supply you with: Solar energy solutions Asphalt shingles Insulated panels (EPS, PIR core) METALCRAFT INSULATED PANEL SYSTEMS Products locally manufactured include: Thermospan ( EPS - Flame retardant core ) Thermopanel ( EPS - Flame retardant core ) Products imported via Metalcraft Insulated Panel Systems, sister company in Brisbane, who is the FM Approved product owner, include: Metecnospan ( PIR core ) Metecnopanel ( PIR core ) Metecno uses a PIR core which has FM certification: Class 1: 4880, 4881 Unlimited height Class 1: 4471 External roof and wall endurance standard. ( Metecnospan only ) More products are available, refer to QUALITY CONTROL OF PRODUCT The environment is an issue that affects us not only as individuals but also the business activities in which we participate. As a member of the construction industry we are proud to be involved in roll-forming a product that is recyclable. New Zealand Steel, who is our key supply partner, has produced informative material which looks at the various aspects of steel manufacturing and its impact on the environment. HEALTH AND SAFETY Each of our branches have a Health and Safety Policy and we are coitted to providing and maintaining a safe and healthy working environment for the people that work for us, our visitors and all person s using our premises as a place to work. STEEL SOURCING Our wide selection of roofing and rainwater systems are manufactured from New Zealand Steel Galvsteel, Zincalume, Colorsteel Endura and Colorsteel Maxx. Insulated Panels that are manufactured in New Zealand use steel from New Zealand Steel. Galvsteel is mostly used and Colorsteel Endura and Colorsteel Maxx are also available. Metecnopanel and MetecnoSpan use steel from Bluescope Steel. SUSTAINABILITY Steel is a recyclable product, so you can be confident in the knowledge that it does not have to be disposed of in landfill. Instead it can easily be recycled and reused, thereby minimising resource use and reducing impact on our environment. 7

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9 OUR OFFER TO YOU EXTRA PEACE OF MIND You can have peace of mind knowing when you use our products that they are locally manufactured from locally sourced steel and with our supply and install offer available from most Metalcraft branches* you can get that extra peace of mind by having both product and installation warranties from one company. * Metalcraft Roofing s - Whangarei and Auckland- East Tamaki branches supply to local approved installers. DURABILITY The New Zealand Building Code requires non-structural roofing to have a minimum durability of 15 years (with maintenance). New Zealand Steel s roofing warranties meet this requirement. Cladding, fascia and rainwater products also meet the appropriate durability requirements. The environment of the building location dictates the warranty term. The New Zealand Steel Environmental Categories Brochure has warranty periods, product recoendations, maintenance requirements and product usage restrictions and can be downloaded from: www,metalcraftgroup.co.nz WEATHER TIGHTNESS Our roofing profiles are flashed in accordance with the New Zealand Building Code E2 and or the New Zealand Metal Roofing Manufacturers Incorporated - Code of Practice. Our standard Installation details can be downloaded from: LOADSPANS Loadspan tests of Metalcraft Roofing products have been conducted by the New Zealand Metal Roofing Manufacturers Incorporated. Loadspan and fixing tables can be downloaded from www: metalcraftgroup.co.nz MATERIAL WARRANTY Material warranties are closely linked to environmental categories and the NZ Steel Environmental Categories Brochure gives a guide to the classification of the environmental categories and the associated warranties that the various material finishes are given. Download the NZ Steel Environmental categories and product maintenance recoendations: INSTALL WARRANTY For jobs installed by us in conjunction with the relevant material warranties, a job specific installation warranty is provided. Metal Tile roof installation has a 5 year warranty whilst Longrun roof installation is warranted for 5 years on new residential dwellings and 3 years where a re-roof has been carried out. These are complemented by a 3 year installation warranty on Rainwater Systems. MAINTENANCE RECOMMENDATIONS All roofing and cladding products are subject to the cumulative effects of weather, dust and other deposits. Normal rain washing will remove most accumulated atmospheric contaminants from roofs. For wall cladding, manual washing every 3 to 12 months, depending on the paint system, is recoended in moderate to very severe environments to prevent accumulation of dirt, debris or other material not removed by rain washing. For areas that do not receive adequate rain washing (called unwashed areas) such as soffits, wall cladding under eaves, underside of gutters, fascias, sheltered areas of garage doors and unwashed roof areas, more extensive manual washing is required. Similarly, other high risk areas, around flues, under television aerials or overhanging trees and sites prone to mould, lichen, bird droppings or debris, need to have regular manual washing. 9

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11 OUR INNOVATION LEAD THROUGH INNOVATION We have made a quantum leap forward in both our product range and our manufacturing process. MANUFACTURING PROCESS Product Innovation is crucial to the success of any industry and that s why we coissioned and installed new purlin machines at the Metalcraft Roofing manufacturing plants in Auckland - East Tamaki and Christchurch. The plant is completely automated which means that operator error is reduced as purlin quantities, lengths and punching requirements are handled at the order entry stage. In comparison to raft based purlin roll-formers which require lengthy change over times our purlin machines can make the necessary changes in a matter of minutes. The gain in production flexibility allows for improved service levels to you...our valued customer. Quality is something that we at Metalcraft Roofing pride ourselves on and the new purlin machine has improved production design that ensures that the end product is of the highest quality. Traditional purlin machines cut the purlin after it has been formed. In order to ensure the purlin is cut and does not flare, older machines will tend to overform the purlin. This means as it passes through the guillotine at the front of the machine the galvanized coating can be shaved on the inner side of the purlin. Our purlin machines overcomes this by cutting the purlin to length before it is roll-formed. Again this is all done by an automated system that means there is less room for error as information is not double handled. To further assist on site the individual purlin data is inkjet printed onto each purlin for ease of identification. INNOVATIVE NEW PURLIN SIZES Four new purlin sizes; 275/15, 275/18, 325/15, 325/18 are unique to the Metalcraft Roofing range and were developed to optimise the spanning capability and cost efficiency. PRODUCT INNOVATION Metdek 855 Metdek 855 is a revolution in roll forming! The plant is mobile and sheets can be run onsite to any length. This is a great advantage for very large coercial project where there is sufficient space on site as it eliminates the additional costs associated with freight. Metdek 855 is ideally suited for large coercial projects, where long sheets are required and a preferred roof design that wishes to eliminate or reduce on a stepped roof design. - ( Traditionally associated with screw fixed profiles). Metdek 855 freely expands and contracts as it uses concealed fixing lugs and also offers superior weather performance. MetDek 855 combines the clean lines of a concealed fixing system with the spanning capabilities of the coercial pierce fixed trapezoidal profiles. Available in Zincalume, Galvsteel, Colorsteel Endura and Colorsteel Maxx. Espan Espan eliminates the need for an often expensive substrate. It has a unique clip system that allows for concealed fixings and a high rib that creates beautiful shadow lines. Espan is available in two widths; 340 and 470. The espan roofing simply locks onto the clip and allows for superior weather performance as it eliminates the need for fixing penetrations through the pan. The clips are fixed directly onto purlins at recoended spans depending on the thickness and wind loadings. For wall cladding applications espan is laid vertically over a horizontal cavity system and fixed into horizontally laid nogs at recoended spacings. Loadspan tables for espan can be downloaded from www: metalcraftgroup.co.nz Kahu Kāhu is a syetrical roofing and cladding profile that will add elegance, extra strength and style to any residential or coercial project. Designed for roofs to 4 minimum pitch and as horizontal or vertical wall cladding. The great feature about Kāhu is the double capillary overlap as it provides an extra capillary barrier to the standard capillary groove, giving you extra peace of mind. The double capillary overlap requires only a one rib lap. For wall cladding applications the exposed capillary groove on the overlap can be omitted providing a smoother appearance. Manufactured in Christchurch and available nationwide. 11

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13 OUR PRODUCTS Espan 340, Espan 470 and Metdek 855 are available as mobile plants that can be transported throughout New Zealand. Sheets can be run on site to any length if project size and site space permit. Metal Tiles are centrally manufactured in Palmerston North and are available nationwide. Structural purlins, girts and tophats are manufactured in Auckland - East Tamaki and Christchurch and are also available nationwide. LONGRUN PROFILES GUTTERS, FASCIAS & DOWNPIPES METAL TILES PURLINS, GIRTS, TOPHATS & BRACING INSULATED PANEL SYSTEMS SOLAR ENERGY PANELS METAL FENCING

14 LONGRUN PROFILES 8 DEGREE PITCH - SCREW FIXED PROFILES CORRUGATE Minimum Pitch: 8 degrees. Width: Cover = 760 Sheet = 851. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Auckland, Whangarei, Hamilton, Palmerston North, Hastings, Wellington, Christchurch, Cromwell, New Plymouth, Tauranga. METRIB 750 Minimum Pitch: 8 degrees. Width: Cover = 750 Sheet = 800. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Hamilton. Available nationwide. METRIB 760 Minimum Pitch: 8 degrees. Width: Cover = 760 Sheet = 800. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Palmerston North. Available nationwide DEGREE PITCH - SCREW FIXED PROFILE KAHU Minimum Pitch: 4 degrees. Width: Cover = 875 Sheet = 950. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding. Benefits: Double capillary lap for greater weather performance. One rib lap faster installation Manufactured in Christchurch. Available nationwide

15 LONGRUN PROFILES 3 DEGREE PITCH - SECRET FIXED PROFILES ESPAN 340 Minimum Pitch: 3 degrees. Width: Cover = 340 Sheet = 354. Applications: Coercial and residential. Orientation: Roofs and vertical wall cladding. Benefits: Secret fixed for superior weather performance. No Substrate Required. Available nationwide. ESPAN 470 Minimum Pitch: 3 degrees. Width: Cover = 470 Sheet = 484. Applications: Coercial and residential. Orientation: Roofs and vertical wall cladding. Benefits: Secret fixed for superior weather performance. No Substrate Required. Compatible with PV solar laminates. Available nationwide. METDEK 500 Also available with swages in the pan. Also available with swages in the pan Minimum Pitch: 3 degrees. Width: Cover = 500 Sheet = 515. Applications: Coercial and residential. Orientation: Roofs and vertical wall cladding. Benefits: Secret fixed for superior weather performance Manufactured in Auckland. Available nationwide. METDEK 400 Minimum Pitch: 3 degrees. Width: Cover = 400 Sheet = 406. Applications: Coercial and residential. Orientation: Roofs only. Benefits: Secret fixed for superior weather performance Manufactured in Wellington. Available nationwide. METDEK 855 Minimum Pitch: 3 degrees. Width: Cover = 855 Sheet = 925. Applications: Most suited to larger coercial projects. Orientation: Roofs and vertical wall cladding. Benefits: Secret fixed for superior weather performance. Can be rolled on site to any length Available nationwide. 15

16 LONGRUN PROFILES 3 DEGREE PITCH - SCREW FIXED PROFILES T-RIB Minimum Pitch: 3 degrees. Width: Cover = 760 Sheet = 810. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Christchurch, Cromwell, Palmerston North, Whangarei. Available nationwide. 60 MC 700 Minimum Pitch: 3 degrees. Width: Cover = 710 Sheet = 785. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Wellington. Available nationwide MC 760 Minimum Pitch: 3 degrees. Width: Cover = 760 Sheet = 810. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Auckland, New Plymouth, Hastings, Tauranga. Available nationwide MC 770 Minimum Pitch: 3 degrees. Width: Cover = 770 Sheet = 835. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Hamilton. Available nationwide MC 1000 Minimum Pitch: 3 degrees. Width: Cover = 1000 Sheet = Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Palmerston North. Available nationwide

17 LONGRUN PROFILES 3 DEGREE PITCH - SCREW FIXED PROFILES METCOM 7 Minimum Pitch: 3 degrees. Width: Cover = 889 Sheet = 933. Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding Manufactured in Wellington. Available nationwide. METCOM Minimum Pitch: 3 degrees. Width: Cover = 930 Sheet = Applications: Coercial and residential. Orientation: Roofs and horizontal and vertical wall cladding. Benefits: Wide cover sheet for cost efficiency on coercial projects. High ribs for larger spans. Manufactured in Auckland, Palmerston North. Available nationwide WALL CLADDING - SCREW FIXED PROFILES BEVELBACK WEATHERBOARD Applications: Coercial and residential. Orientation: Horizontal wall cladding only. METCLAD 850 Width: Cover = 850 Sheet = 885. Applications: Coercial and residential. Orientation: Horizontal and Vertical wall cladding Manufactured in Palmerston North. Available nationwide. Manufactured in Auckland and Christchurch. Available nationwide. 17

18 GUTTERS, DOWNPIPES & FASCIAS BOX GUTTER 125 A popular rainwater system solution that is predominantly used in residential applications. With clean, bold lines and a high face. Box Gutter 125 conceals the sheet ends at the eave line and looks great with profiled Longrun sheeting or Tile roofing Internal and external brackets are available in this profile and it is suitable for use with Fascia 185, Fascia 155 and Fascia Manufactured in Auckland and Palmerston North. Available nationwide. BOX GUTTER 175 A popular rainwater system solution that can be used in either coercial or residential applications. It is able to handle larger volumes of water, and is easy to clean out if required. Box Gutter 175 can be fixed either with internal or external brackets Manufactured in Auckland. Available nationwide. BOX GUTTER 300 A rainwater system that provides excellent water discharge capacity for coercial projects. It is able to handle larger volumes of water, and is easy to clean out if required. Box Gutter 300 is fixed with external brackets Manufactured in Auckland. Available nationwide. SQUARELINE GUTTER A popular rainwater system solution with the clean, bold lines of Traditional box gutter but with more modest dimensions, it has become popular for use in residential applications. Optional overflow slots prevent water spilling over the back of the gutter should blockage occur. Squareline looks great with profiled Longrun sheeting or Tile roofing. Internal and External brackets available Manufactured in Christchurch. Available nationwide. 18

19 GUTTERS, DOWNPIPES & FASCIAS HALF ROUND GUTTER Half Round Gutter adds class and distinction to the eave line of any dwelling. Half Round Gutter looks great with profiled Longrun or Tile roofing. External brackets available Manufactured in Christchurch. Available nationwide. HILINE GUTTER A stylish alternative to the standard box gutter profile. The high sloping front face hides sheet ends and creates a feature at the eave line. Suitable for use on Fascia 185. Looks great with profiled Longrun sheeting or Tile roofing. Internal and external bracket options available Manufactured in Hamilton. Available nationwide. COLONIAL QUAD GUTTER The Colonial Quad Gutter uses concealed brackets and is compatible with Fascia 185, Fascia 155 and the Fascia 135 or a timber fascia. Snow straps are available to suit this profile. Internal and External brackets available Manufactured in Palmerston North, Hamilton, Cromwell and Christchurch. Available nationwide. QUARTER ROUND GUTTER A classic gutter profile that compliments any eave line. Looks good with either profiled Longrun or Metal Tile roofing Manufactured in Palmerston North. Available nationwide. 19

20 GUTTERS, DOWNPIPES & FASCIAS BOX GUTTER 115 Box Gutter 115 looks great with profiled Longrun sheeting or Tile Roofing. An Internal nylon bracket is available for this profile and it is suitable for use with Fascia 185, Fascia 155 and Fascia Box Gutter 115 -Indicative 3D render - refer line drawing. Manufactured in Wellington. Available nationwide. QUADLINE GUTTER Quadline Gutter is our latest residential gutter profile and uses concealed internal brackets and is compatible with Fascia 135 or timber fascia Manufactured in Auckland. Available nationwide. RIBLINE INTERNAL GUTTER AND FASCIA 20 An external fascia with concealed gutter rainwater system. Modern design and technology provides an efficient system of rainwater collection behind an attractive prepainted steel fascia with neat profile lines Manufactured in Wellington. Available nationwide. FASCIA 135 Used on both eave line and gables in conjunction with both the Quadline Gutter and Colonial Quad Gutter to provide a quality Fascia and Gutter Solution. Fascia 135 is also compatible with most gutter profiles and looks great with any residential roof finish Manufactured in Auckland. Available nationwide. 20

21 GUTTERS, DOWNPIPES & FASCIAS FASCIA 155 Used in conjunction with Squareline gutter and Box Gutter 115 as well as other continuous spouting systems. Looks great with any residential roof finish Manufactured in Wellington. Available nationwide. 29 FASCIA 185 Used on both eave line and gables in conjunction with the Colonial Quad Gutter to provide a quality Fascia and Gutter Solution. Fascia 185 is also compatible with most gutter profiles and looks great with any residential roof finish Manufactured in Palmerston North, Hamilton, Christchurch and Cromwell. Available nationwide. 38 RECTANGULAR DOWNPIPE Excellent alternative to the standard round downpipes available and looks great in combination with the Metalcraft Roofing range of box gutters. ROUND DOWNPIPE The Round Downpipe looks great in combination with the Metalcraft Roofing range of box gutters Manufactured in Christchurch. Available nationwide. 80 Manufactured in Christchurch. Available nationwide. 100 Manufactured in Tauranga from mid STEEL SOURCING Our wide selection of roofing and rainwater systems are manufactured from New Zealand Steel Galvsteel, Zincalume, Colorsteel Endura and Colorsteel Maxx. 21

22 METAL TILES Metalcraft Metal Tiles are designed to withstand environmental extremes so they afford considerable peace of mind. The interlock and overlap panels unique to metal tiles are secured in place with a horizontal fixing system. Fastenings are situated at 90 degrees to the tile surface providing resistance to wind lift from hurricane force winds and earthquakes. They are also highly resistant to storm damage in the form of hail, and although they may dent, they will not crack or leak as a result of hail contact. Metalcraft Roofing s metal tile range is available in both chip coated or pressed Colorsteel. CHATEAU 12 degrees pitch, min. Scalloped finish for a timeless look to any style home. Prepainted or stonechip finish. Complemented by a range of flashing and trim options. Overall length= 1371 Effective Cover= 1300 Width of cover 370 MODENA 12 degrees pitch, min. Eye-catching option that affords the look of a heavyweight tile roof but eliminates the extra costs of reinforced roof trusses necessary for heavyweight roofing. Prepainted or stonechip finish. Complemented by a range of flashing and trim options. Overall length= 1300 Effective Cover= 1210 Width of cover 370 SHAKE 15 degrees pitch, min. Traditional Shake profile. Prepainted or stonechip finish. Complemented by a range of flashing and trim options. Overall length= 1360 Effective Cover= 1295 Width of cover

23 METAL TILES TRIMS & FLASHINGS Trims are used on hip, ridges and gables and are compatible with all roof tiles. FOLDED RIDGE/HIP RIDGE CAP BARREL CAP underlap 405 (cover) underlap 405 (cover) overlap FOLDED BARGE/GABLE FOLDED Z - FLASHING FOLDED VALLEY

24 PURLINS, GIRTS TOPHATS & BRACING B R5 R3 a D W BOLT CENTRES shear centre e C d n centre of mass MSS SECTION GEOMETRY x S x L CODE D x B BMT Mass kg/m Area 2 a n c d e Xs XL W MSS 150/ x MSS 150/ x MSS 150/ x MSS 150/ x MSS 200/ x MSS 200/ x MSS 200/ x MSS 200/ x MSS 250/ x MSS 250/ x MSS 250/ x MSS 250/ x MSS 275/ x MSS 275/ x MSS 300/ x MSS 300/ x MSS 300/ x MSS 300/ x MSS 300/ x MSS 325/ x MSS 325/ x MSS 350/ x MSS 350/ x MSS 350/ x MSS 350/ x MSS 400/ x MSS 400/ x MSS 400/ x MSS 400/ x

25 PURLINS, GIRTS TOPHATS & BRACING MSS SECTION PROPERTIES CODE AREA 2 SECOND MOMENT OF AREA (x ) SECTION MODULUS (x ) RADIUS OF GYRATION TORSION CONSTANT ( 4 ) WARPING FACTOR (x ) BENDING STRESS MPa COMPRESION STRESS MPa ᵝy (x ) Ix Iy Zx Zy rx ry J Iw FOL FOD FOL FOD MSS 150/ MSS 150/ MSS 150/ MSS 150/ MSS 200/ MSS 200/ MSS 200/ MSS 200/ MSS 250/ MSS 250/ MSS 250/ MSS 250/ MSS 275/ MSS 275/ MSS 300/ MSS 300/ MSS 300/ MSS 300/ MSS 300/ MSS 325/ MSS 325/ MSS 350/ MSS 350/ MSS 350/ MSS 350/ MSS 400/ MSS 400/ MSS 400/ MSS 400/

26 PURLINS, GIRTS TOPHATS & BRACING B R R a shear centre D W bolt centres MC SECTION GEOMETRY BMT X S X L CODE D x B BMT Mass kg/m Area 2 a R X S X L W MC 100/ x N/A MC 100/ x N/A MC 100/ x N/A MC 100/ x N/A MC 150/ x MC 150/ x MC 150/ x MC 150/ x MC 200/ x MC 200/ x MC 200/ x MC 250/ x MC 250/ x MC 250/ x MC 300/24(90) 300 x MC 300/24(100) 300 x MC 300/30(90) 300 x MC 300/30(100) 300 x MC 400/ x MC 400/ x

27 PURLINS, GIRTS TOPHATS & BRACING MC SECTION PROPERTIES CODE Area 2 Second Moment Of Area (x ) Section Modulus (x ) Warping Factor (x ) Bending Stress MPa Compression Stress MPa ᵝy (x ) Ix Iy Zx Zy Iw FOL FOD FOL FOD MC 100/ MC 100/ MC 100/ MC 100/ MC 150/ MC 150/ MC 150/ MC 150/ MC 200/ MC 200/ MC 200/ MC 250/ MC 250/ MC 250/ MC 300/24(90) MC 300/24(100) MC 300/30(90) MC 100/30(100) MC 400/ MC 400/

28 PURLINS, GIRTS TOPHATS & BRACING MS TOPHATS SECTION GEOMETRY Y O SHEAR CENTRE 43 Y O FLANGE (CROWN) 32 SHEAR CENTRE Y C R3(TYP) FLANGE (FOOT) Y C WEB (LEG) 60 R3(TYP) CENTROID CENTROID 45º MS 60 TOPHATS MS 100 TOPHATS SHEAR CENTRE Y O 43 SHEAR CENTRE Y O Y C 3 5 Y C R3(TYP) CENTROID 120 CENTROID R3(TYP) R3(TYP) MS 120 TOPHATS MS 150 TOPHATS MS TOPHATS SECTION PROPERTIES CODE Thickness Area Mass Second Moment Area (Full) Section Modulus (BMT) 2 kg/m Ix Iy Zx Zy rx Radius Of Gyration r y Centre Of Gravity Y c Shear Centre Y o Constant Torsion Constant Warping J 4 Mono- Syetry Constant Iw ßx 60 x 0.75 BMT x 0.95 BMT x 0.75 BMT x 0.95 BMT x 0.75 BMT x 0.95 BMT x 0.95 BMT x 1.15 BMT x 1.55 BMT

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30 INSULATED PANEL SYSTEMS METECNOPANEL (PIR) FM Approved* Class , 4881 Unlimited Height MetecnoPanel is a lightweight sandwich panel with a built in PIR fire resistant core and FM Approved. MetecnoPanel employs a specifically designed labyrinth joint to ensure excellent insulation to insulation contact. The MetecnoPanel metal to metal joint on each side has been engineered to ensure positive sealing in cold storage applications. MetecnoPanel is available in a variety of thicknesses and three different finishes. Product Benefits Fire Resistant Core FM Approved Long Spans Thermally Efficient Non ozone depleting Product Properties Panel width: Panel length 11.8m* Panel Thickness () R (m2k/w) THERMOPANEL EPS ThermoPanel EPS is a stressed skin sandwich panel, comprising of pre-painted steel skins continuously laminated over a fire retardant treated Expanded Polystyrene (EPS) core. The EPS core, whilst having a fire retardant additive is not fire rated. Can be used in horizontal or vertical applications and with a range of colour, joint and profile options, it can meet the functional and aesthetic requirements demanded by a variety of facilities such as Sports centres, Coercial premises, Offices, Warehouse and Factories. Product Benefits Fire Retardant treated Long Spans NZ manufactured - Longer sheet lengths Thermally Efficient Non ozone depleting Product Properties Panel Width: 1200 Panel Thickness () R (m2k/w) D render of MetecnoPanel 3D render of ThermoPanel *Metalcraft Insulated Panel Systems, sister company in Brisbane, is the FM Approved product owner. Panel lengths can be lapped. 30

31 INSULATED PANEL SYSTEMS METECNOSPAN (PIR CORE) FM Approved* Class , 4881 Unlimited Height Class External roof and wall endurance standard. MetecnoSpan has a PIR Core and is FM Approved. It is a lightweight panel system incorporating a trapezoidal external roofing product manufactured in 1000 cover panels for roof systems with a minimum pitch of 3 degrees. Unlike single skin metal roof profiles,the strength of panel construction permits exceptional spans requiring fewer structural supports. Product Benefits Fire Resistant Core FM Approved Thermally Efficient Lightweight Quick to Install Strong Colorbond Steel Surface - High Tensile steel Non ozone depleting Product Properties THERMOSPAN EPS ThermoSpan EPS consists of a 0.59 profiled roofing sheet bonded to an EPS core with a ceiling panel sheet bonded to the underside. ThermoSpan EPS does have fire retardant properties but is not fire rated. ThermoSpan EPS can be used in a variety of residential and coercial, roof and wall cladding applications. ThermoSpan EPS panel s are also available in a limited colour range from the Colorsteel range of roof colours. Product Benefits Fire Retardant treated Long Spans NZ manufactured - Longer sheet lengths Thermally Efficient Non ozone depleting Product Properties Panel Width: 1000 Panel Thickness () R (m2k/w) Panel Width: Panel length 11.8m* Panel Thickness () R (m2k/w) D render of MetecnoSpan 3D render of Thermospan *Metalcraft Insulated Panel Systems, sister company in Brisbane, is the FM Approved product owner. Panel lengths can be lapped and or a step joint incorporated into the roof design. 31

32 SOLAR ENERGY PANELS We are pleased to be offering a supply and installation service for solar power systems. This is a natural addition to our comprehensive range of roofing products and related services, enabling us to offer you the unique service of installing a roof, and a solar power package at the same time. We have a range of domestic solar packages to choose from, so whether you are simply looking to reduce your power bills, or even to become energy neutral, we can shortly advise you on a solution that will suit your budget. We are also able to advise and quote on coercial scale projects or off-grid systems to suit your specific requirements if necessary and install the solar panels on insulated panel roofing systems as well. BEST PRACTICE We follow the best practice guidelines and training scheme of the Australian Solar Council in the absence of a NZ equivalent regulatory body. We are also a corporate member of SEANZ. SEANZ is an independent organisation representing organisations who research, manufacture, distribute, design, sell, finance and build Renewable Technologies and Projects in New Zealand and Pacific s. Their Mission: Drive the growth of onsite renewable electricity generation in New Zealand By developing capacity and capability of the industry. SEANZ Members must: Meet the SEANZ entry criteria whereby company principals and directors past history is identified and taken into consideration. Continue business operations with honesty and integrity. Ensure only appropriately validated and verified, certified technology. That their skills and knowledge are applied ethically in the interest of their clients. PV SOLAR PANELS These solar generation options employ the conventional configuration of an array of aluminium encased crystalline solar collection panels that produce DC current. This DC current runs to the inverter unit located internally by the distribution board. The inverter then converts the DC current into AC power which is run through a breaker box and into an export meter. The export meter is the unit which monitors power feedback and draw down from the grid. Compatible roof profiles: All Metalcraft longrun, metal tile profiles and insulated panel profiles. Residential systems begin at 2kW and will produce around 2770kW a year that s a quarter of the average household s yearly energy. Your power bill will give you an accurate indication of your yearly kw usage and your PV provider will be happy to help you select the right system to suit your power requirements and budget. System sizes can be designed to provide up to 90% of a typical household s yearly energy use. PV LAMINATES PV solar laminate strips are another alternate method of energy collection. The 136W laminates come in 5486 fixed lengths that have a durable adhesive backing so that they can be laid directly on to the roof sheet. This system is best suited to Metalcraft Roofing s espan 470 profile that has a flat pan with no swages which allows the laminate to achieve best adhesion and form a water tight seal. This option is less visually conspicuous as they are only 4 in height, yet very durable so they can withstand foot traffic without risk of damage. Compatible roof profiles: espan 470 profile. 32

33 SOLAR ENERGY PANELS MOUNTING BRACKETS There is a range of high quality aluminium and stainless steel mounting options available. The appropriate one depends on the roof type, roof pitch and in some cases, the orientation of the roof. There are solutions to accoodate all longrun and metal tile profiles, and even concrete roofing. Our standard and micro inverter options require a bracket system. Depending on the profile of the roof this can either be a bolt hanger system which secures through the rafter for maximum hold, a bracket that is secured through the roof sheets, or a clamp system which eliminates the need for any roof penetrations. These are typically flush mounted for roof pitches of degrees. For roof pitches under 20 degrees, an aluminium tilt mounting system is also necessary for optimum results. On any flat pitched roofs this allows the panels to be elevated to the optimum 30 degree pitch. This however will incur an extra cost above our standard rates which allow for flush mount brackets. MICRO INVERTER Micro inverter technology is a more recent development that is emerging. Instead of having one large inverter unit inside the dwelling, this system has a micro inverter discretely mounted on the underside of each aluminium encased crystalline solar collection panel. The energy generated iediately converts to an AC current before it leaves the panel along a daisy chain wiring pattern that runs directly to the distribution board. This eliminates the need for a larger standalone inverter, and because the electrician is not required to deal with DC currents, the connection process is less specialised, safer & quicker to install overall. Compatible roof profiles: All Metalcraft longrun, metal tile profiles and insulated panels. 33

34 METAL FENCING In addition to our comprehensive range of roofing, cladding and rainwater solutions, we are pleased to announce the release of the Metalcraft Metal Fencing range. Metalcraft Fencing offers an attractive and high quality, yet cost effective fencing solution. As well as providing a stand alone fence solution, Metalcraft Fencing also offers a versatile design alternative as it lends itself to a range of uses, for instance as infill panels between block columns. Metalcraft Fencing is suitable for domestic, rural and industrial applications. The Metalcraft Fence system has been specifically designed for easy assembly and installation, which makes it perfect for the DIY handyman. Metalcraft Fencing products are durable, attractive, and low maintenance. The Metalcraft fencing system is manufactured from locally sourced NZ Steel COLORSTEEL which eliminates the risk of warping, and saves you the trouble of post painting. Metalcraft Fencing offers the longevity and durability of steel, so you can trust a Metalcraft fence to endure for many years to come. AZTEC PROFILE Single Sheet Width: Two Sheets with single rib overlap: Triple Sheet with single rib overlap:

35 METAL FENCING POST AND RAILS An innovative roll formed post and rail system offers the dual benefit of strength and ease of installation. A key advantage of this fence system is that our steel posts and rails are robust enough to eliminate the need for any intermediate rails, affording clean lines and a tidy look on both sides of the fence. SWIMMING POOLS Metal Fencing is ideally suited for swiing pool areas, the solid metal screen provides for extra safety and peace of mind. When installed correctly and as per our swiing pool fencing guide our Metal Fencing complies with both the New Zealand Fencing of Swiing Pools Act 1987 and the New Zealand Standards: 8500 : RANGE OF GATES We also have a range of gates to complement the standard range of our Metal fencing and accessories. These are available as personal access gates, or in larger sizes to span driveways. They are supplied pre-assembled as they are fabricated with a galvanised steel spine that reinforces the gate and ensures it is robust and durable. Standard gate sizes: 1750 x 820 to suit 1800 fence height x 820 to suit 1500 fence height. We can also custom make gates to your specific requirements. 35

36 OUR GROUP United Industries Limited is a very different group of companies than it was when formed in Through the years we have enjoyed tremendous growth within all companies making up the group today and in all key activities we would be considered leaders. To ensure this we constantly continue to challenge the old ways with the new, implement new methods and improve our service, along with upgrading our plants and facilities. METALCRAFT ROOFING Operating since the 1950 s and originated in the lovely town known as Palmerston North. With more than 50 years experience in the industry, we have established a reputation for both manufacturing high quality roll formed products and for providing an unrivaled level of service. METALCRAFT INSULATED PANEL SYSTEMS Specialises in the manufacture, supply and installation of insulated panels. Metecno NZ is part of Metecno Group, an international Group of companies operating in the insulation panel sector since KNOBS N KNOCKERS A well known in the New Zealand market as a supplier of quality décor and window hardware, supported by excellent service. For over 25 years they have provided both trade and consumers with an extensive architectural range of exclusively imported and locally produced product. More recently they have added to their imported products, a range of Italian wrought iron balusters, railings and security products. These are then assembled into endless designs by craftsmen. Knobs n Knockers four showrooms provide an outstanding backdrop for their extensive range. They make specifying and selecting the correct products easy for architects, interior designers, builders and home owners. STYROBECK PLASTICS A world class manufacturer of cut or moulded expanded polystyrene and plastic injection moulded products. These products offer solutions to the packaging, building, manufacturing, horticulture and fishing industries. They currently operate factories in Auckland and Wellington. With modern plant and the most up to date technology, their goal is to manufacture the best plastic based products most suited to their customers needs. Styrobeck Plastics have made a coitment to the environment by re-using up to 100% of internally generated waste and recycling practically all customer waste. UNITED STEEL Sources a full range of products from a network of Australasia and South East Asian leading steel producers sections, beams, channels, plates and structural steel destined to form the backbone of many of the country s major engineering and construction projects. Drawing on the expertise of some of the steel industry s most experienced people, the United Steel team prides itself on making the specification and use of steel as simple and economical as possible. United Steel specialises in the manufacture and distribution of reinforcing bar and welded mesh for building and construction projects. Two new state-of-the-art mesh welders provide increased production flexibility, quick response times and competitive pricing on short call orders. With five distribution centres nationwide carrying a comprehensive range of reinforcing bar and mesh, United Steel is there to meet the industry s reinforcing needs

37 U I L U N ITED I NDUSTR I E S LIMITE D PIPES NZ New Zealand s specialist provider of steel pipe and has an extensive stock of associated high and low pressure, flanges, bends and fittings. Pipes NZ through long standing relationships with leading global steel mills, is able to obtain the highest quality material available in the market, within the best possible lead times. MILLIER REINFORCING Specialises in the fabrication and installation of reinforcing steel and mesh for all building projects. Millier Reinforcing carries a stock of steel reinforcing material, produce customised orders from construction drawings and perform on-site placement. REOFAB Specialises in the fabrication, supply, cut, bend and delivery of reinforcing steel and the supply of reinforcing mesh for large building projects. ReoFab carries a stock of steel reinforcing material, produce customised orders from construction drawings and perform on-site placement for the Auckland Region. They are considered New Zealand s expert suppliers and fabricators of reinforcing steel with an outstanding reputation for providing quality product on time for many of the country s building projects. AKARANA TIMBERS Stock a full range of timber and landscaping products and produce an excellent range of quality pre-nail framing and trusses.akarana Timber offers a free estimate on house plans and specialises in house-lot orders. Every sale is backed with unparalleled customer service and advice. Akarana Timbers is proud to also be a member of the Build Link Group. PIPEMAKERS NEW ZEALAND Is a wholly owned subsidiary company, importing and distributing PVC-U and PVC-M pressure, DWV, stormwater, electrical ducts, conduit and fittings to the merchant and fabrication customer base.the PVC pipe and fittings are mainly produced in our sister company operations in Brisbane and Lautoka, both of whom enjoy the prestigious AS/NZ Standards Accreditation along with the Five Ticks Quality Endorsed Company status for the Brisbane operation. Pipemakers (NZ) is coitted to a Safety First policy in all aspects of product handling from pipe crating and stacking, yard handling, dispatch and freighting to customer delivery. For more information on United Industries Limited. Please visit:

38 WE LOOK FORWARD TO WORKING WITH YOU. 38