Contents. Dedication to the First Edition Robert E. Nickel and William E. Cooper...iii

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1 Contents Dedication to the First Edition Robert E. Nickel and William E. Cooper iii Dedication to the Fifth Edition K. R. Rao iv Acknowledgements (to the First Edition) v Acknowledgements (to the Second Edition) v Acknowledgements (to the Third Edition) vi Acknowledgements (to the Fourth Edition) vii Acknowledgements (to the Fifth Edition) viii Contributor Biographies ix Preface to the First Edition K. R. Rao and Robert E. Nickell xli Preface to the Second Edition K. R. Rao xlii Preface to the Third Edition K. R. Rao xliii Preface to the Fourth Edition K. R. Rao xliv Preface to the Fifth Edition K. R. Rao xlv Introduction xlvii Organization and Operation of the ASME Boiler and Pressure Vessel Code Committees lxi CHAPTER 21 Section VIII Division I: Rules for Construction of Pressure Vessels Thomas P. Pastor and Jay Vattappilly Introduction Section VIII, Division 1, Foreword Section VIII, Division 1, Introduction Subsection A: General Requirements for All Methods of Construction and All Materials Subsection B Requirements Pertaining to Methods of F Fabrication of Pressure Vessels Subsection C: Requirements Pertaining to Classes of Materials Mandatory Appendices Nonmandatory Appendices References CHAPTER 22 Section VIII: Division 2 Alternative Rules David A. Osage, Clay D. Rodery, Thomas P. Pastor, Robert G. Brown, Philip A. Henry, and James C. Sowinski Introduction Organization of VIII Part 1 General Requirements Part 2 Responsibilities and Duties Part 3 Materials Requirements Part 4 Design-By-Rule Part 5 Design-By-Analysis Part 6 Fabrication Requirements Part 7 Inspection and Examination Requirements Part 8 Pressure Testing Requirements Part 9 Pressure Vessel Overpressure Protection References CHAPTER 23 Section VIII, Division 3 Alternative Rules for Construction of High-Pressure Vessels Charles Becht V, J. Robert Sims, Jr Introduction Foreword and Policy Statements Part KG General Requirements Part KM Material Requirements Part KD Design Requirements Part KF Fabrication Requirements Part KR Pressure-Relief Devices Part KE Examination Requirements Part KT Testing Requirements Part KS Marking, Stamping, Reports, and Records 23-24

2 xxxvi Contents Mandatory and Nonmandatory Appendices Recommendations for Further Development of Division CHAPTER 24 Safety of Personnel Using Quick- Actuating Closures on Pressure Vessels and Associated Litigation Issues Roger F. Reedy Introduction Background History of the Rules Governing Quick-Actuating Closures The Future Conclusion References CHAPTER 25 Welding, Brazing and Fusing Qualifications John P. Swezy, Jr. and Joel G. Feldstein Introduction History of Section IX Organization of Section IX Welding Processes Classification of Materials Qualification of Welding Procedures Qualification of Welders and Welding Operators Impact Tested Weld Procedures Testing and Examination Requirements Corrosion-Resistant and Hardfacing Overlay Brazing Plastic Fusing Future Actions for Section IX s Consideration CHAPTER 26 Fiber-Reinforced Plastic Pressure Vessels and ASME RTP-1 Reinforced Thermoset Plastic Corrosion-Resistance Equipment Peter Conlisk and Bernard F. Shelley Introduction FRP Technology Fabrication Methods Stress Analysis of FRP Vessels Scopes of Section X and RTP Design Qualifications of Section X and RTP-1 Vessels Section X Example: Design Specification Section X: Example Design Calculations RTP-1: Example 1 Design Specification RTP-1: Design Example Quality Assurance of Section X and RTP-1 Vessels References CHAPTER 27 Overview of Section XI Stipulations Gary Park and Douglas Scarth Introduction Development of Scope and Content of Section XI Future Issues Applicability of Code Editions and Addenda, and the Use and Content of Code Cases and Interpretations Efforts that Did not Reach Publication Acknowledgments References Bibliography Appendix A: Code Cases Appendix B: Interpretations CHAPTER 28 Repair/Replacement Activities for Nuclear Power Plant Items Richard W. Swayne Introduction Background of Repair/Replacement Activity Requirements Scope and Applicability of Repair/Replacement Activity Requirements Alternative Requirements Responsibilities Repair/Replacement Program and Plan Additional General Requirements Requirements for Items Used in a Repair/ Replacement Activity Design Associated with Repair/Replacement Activities Welding, Brazing, Metal Removal, Fabrication and Installation Examination and Testing Requirements Alternatives to Construction Code Welding Plugging and Sleeving of Heat Exchanger Tubing Code Cases Future Considerations References CHAPTER 29 Section XI: Rules for Inservice Inspection and Tests of Nuclear Power Plant Components Richard W. Swayne Introduction Preface Organization Article IWA-1000: Scope and Responsibility Article IWA-2000: Examination and Inspection IWA-2300: Qualifications of Nondestructive Examination Personnel Mandatory Appendix VII: Qualification of Nondestructive Examination Personnel for UT IWA-2400: Inspection Program IWA-2420: Inspection Plans and Schedules IWA-2430: Inspection Intervals IWA-2440: Application of Code Cases IWA-2500: Extent of Examination IWA-2600: Weld Reference System 29-10

3 COMPANION GUIDE TO THE ASME BOILER & PRESSURE VESSEL CODE xxxvii Subsections IWB/IWC/IWD/IWE/IWF/IWL: Requirements for Class 1, 2, 3, MC, and CC Components and Supports Exemptions from the Examination Requirements Class 1, 2, and 3 Components and Their Supports Exempt from Examination Class MC Components and Liners of Class CC Components Exempt from Examination Portions of Reinforced Concrete Containment Vessels and Their Posttensioning Systems Exempt from Examination IWF-1300: Component Support Examination Boundaries IWB/IWC/IWD/IWE/IWF-2000: Examination and Inspection Combining Preservice Examinations with Construction Code Shop and Field Examinations IWE-2300: Visual Examination, Personnel Qualification, and the Responsible Individual IWL-2300: Visual Examination, Personnel Qualification, and the Responsible Engineer IWB/IWC/IWD/IWE/IWF/IWL-2400: Inspection Schedule IWL-2400: Inspection Schedule IWB/IWC/IWD/IWE/IWF-2420: Successive Inspections IWB/IWC/IWD/IWE/IWF-2430: Additional Examinations IWB/IWC/IWD/IWE/IWF-2500: Examination and Pressure Test Requirements Unique Aspects of Containment Vessel Examination IWL-2500: Examination Requirements Unique Aspects of the Component Support Examination IWA-5000: System Pressure Tests IWA-5110: Periodic System Pressure Tests IWA-5120: System Pressure Tests for Repair/Replacement Activities IWA-5200: System Test Requirements IWA/IWB/IWC/IWD-5220: Test Pressurization Boundaries IWA-5240: Visual Examination IWA-5250: Corrective Action IWA-5260: Instruments for System Hydrostatic Tests IWA-5300: Test Records IWA-6000: Records and Reports IWA-6300: Retention Risk-Informed Inservice Inspection High-Temperature Gas-Cooled Reactors CHAPTER 30 Section XI Flaw Acceptance Criteria and Evaluation Using Code Procedures Russell C. Cipolla Introduction Evaluation of Examination Results (IWA-3000) Acceptance of Flaws (IWB-3500) Evaluation of Flaws in Components (IWB-3600) Evaluation of Flaws in Reactor Head Penetrations Components (IWB-3660) Evaluation of Flaws in Piping (IWB-3640) Evaluation of Pipe Wall Thinning Temporary Acceptance of Flaws Evaluation of Plant Operating Events (IWB-3700) Evaluation of CLASS 2, 3, MC, and NF Components Recent and Future Developments in Flaw Evaluation References CHAPTER 31 IWE and IWL Jim E. Staffiera Introduction Regulatory Requirements for Containments ASME Code Requirements for Containments General Requirements Requirements for Metal (Class MC) Containments Requirements for Concrete (Class CC) Containments Later Code Editions and Addenda Code Cases and Interpretations Advanced Nuclear Power Plant Designs and the Nuclear Renaissance The Future References CHAPTER 32 Fatigue Crack Growth, Fatigue, and Stress Corrosion Crack Growth: Section XI Evaluation Warren H. Bamford Fatigue Crack Growth Analyses Stress Corrosion Crack Growth Operating Plant Fatigue Assessment: Section XI, Appendix L References CHAPTER 33 Applications of Elastic-Plastic Fracture Mechanics in Section XI, ASME Code Evaluations Hardayal S. Mehta Introduction Early Progress in the Development of EPFM Engineering Approach to EPFM and Piping Applications Application to RPV Evaluation References CHAPTER 34 Description of Rules of Section XII Transport Tank Code Mahendra D. Rana, Stanley Staniszewski and Kang Xu Introduction 34-1

4 xxxviii Contents 34.2 Rules on General Requirements, Pressure Relief Devices, Stamping, Marking Certification, Reports and Records Rules for Materials and Design Rules on Fabrication and Inspection Additional Rules in Modal Appendix 1 on Categories 406, 407, 412, 331 and 338 Cargo Tanks New Appendix on Rules on Cold Stretched Vessels Conclusions Acknowledgment References CHAPTER 35 ASME Piping Code: B31.1, Power Piping Jimmy E. Meyer and Joe Frey Coverage Introduction Scope and Definitions Design Materials Dimensional Requirements Fabrication, Assembly and Erection Inspection, Examination, and Testing Operations and Maintenance Appendices in the Code References CHAPTER 36 ASME Piping Codes: B31.3 Process, B31.5 Refrigeration, B31.9 Building Services and ASME Standards for Piping: B31E Seismic Design, B31J Stress I-Factors, B31T Toughness Requirements Jimmy E. Meyer Coverage 36-1 PART A: ASME Code B31.3 Process Piping A1 Introduction A2 Scope and Definitions A3 Design A4 Materials A5 Standards for Piping Components A6 Fabrication, Assembly and Erection A7 Inspection, Examination, and Testing A8 Nonmetallic Piping and Piping Lined with Nonmetals A9 Category M Fluid Service A10 High Pressure Piping A11 Chapter X, High Purity Piping A12 Appendices in the Code PART B: ASME Code B31.5 Refrigeration Piping and Heat Transfer Components B.1 Introduction B.2 Scope B.3 Refrigerant Safety Classification B.4 Design Conditions and Criteria PART C: ASME Code B31.9 Building Services Piping C.1 Introduction C.2 Scope C.3 Non-Mandatory Appendix B PART D: ASME Standard B31E: Seismic Design and Retrofit of Above-Ground Piping Systems D.1 Introduction D.2 Scope D.3 Material D.4 Design PART E: ASME Standard B31J: Standard Test Method for Determining Stress Intensification Factors (I-Factors) for Metallic Piping Components E.1 Introduction E.2 Test Procedure PART F: ASME Standard B31T: Standard Toughness Requirements for Piping F.1 Introduction F.2 Materials F.3 Fabrication F.4 Testing F.5 Appendices References CHAPTER 37 Transportation Pipelines, Including ASME B31.4, B31.8, B31.8S, B31G, and B31Q Codes Michael J. Rosenfeld Introduction ASME B31.4 Transportation Systems for Liquid Hydrocarbons and Other Liquids ASME B31.8 Gas Transmission and Distribution Piping Systems ASME B31.8S Managing System Integrity of Gas Pipelines, Supplement to B ASME B31G Manual for Determining the Remaining Strength of Corroded Pipelines ASME B31Q Pipeline Personnel Qualification Acknowledgements References CHAPTER 38 Hydrogen Piping and Pipe Lines Louis E. Hayden and Jimmy E. Meyer Background and General Information Organization of B Part GR-General Requirements Part GR; Materials GR-3 Welding, Brazing, Heat Treating, Forming, and Testing GR-4 Inspection, Examination and Testing GR-5 Operation and Maintenance GR-6 Quality System Program for Hydrogen Piping and Pipe-Line Systems Part IP-2 Design Conditions and Criteria 38-9

5 COMPANION GUIDE TO THE ASME BOILER & PRESSURE VESSEL CODE xxxix IP-3 Pressure Design of Piping Components IP-7 Specific Piping Systems IP-8.1 Dimensional Requirements IP-8.2 Ratings of Components IP10 Inspection, Examination, and Testing PL Pipelines Chapter PL-2 Pipeline Systems Components and Fabrication Details Mandatory Appendix III Safeguarding References CHAPTER 39 ASME Section III Division 4 Fusion Energy Devices Code Rules William K. Sowder Introduction Sub-Group Fusion Energy Devices (FED) Sub-Group FED Roadmap FED Phased Development Approach Proposed Division 4 Code Rule Organization Magnetic Confinement Fusion (MCF) Major MCF Systems and Components for Preliminary Inclusion in Division Terms, Definitions and Acronyms References and Resources 39-6 CHAPTER 40 History, Philosophy, & Background of Section III, & Development of ASME Code Rules for Nuclear Vessels Roger F. Reedy Introduction Background of the ASME Nuclear Code Explanation of the Original Nuclear Code Cases Section III Code for Nuclear Vessels Class A Nuclear Vessels Class B Nuclear Vessels Class C Nuclear Vessels Conclusion Changes to Section III in the 1971 Edition Appendix A 40-10