Severe Duty Slurry Pumps - HS Horizontal Slurry. Reliability, Efficiency, Versatility and Durability

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1 Severe Duty Slurry Pumps - HS Horizontal Slurry Reliability, Efficiency, Versatility and Durability

2 KETO Pumps patented technologies offer, reliability, safety and cost effectiveness Introduction to KETO Pumps and Systems KETO Pumps is a designer, manufacturer, and supplier of engineered slurry pumps, solutions and associated products. As well as being able to offer complete slurry pump packages to the global mining market, we are able to support the existing market with spares that fit into the dominant brand. Image Left: Final inspection of KETO HS Slurry Horizontal 4x3D pump by customer before despatch to mine site KETO Pumps is committed to delivering industry leading products and services which meet the technical and commercial challenges of our customers. We operate across the full spectrum of mining industry activities. Our customer focussed aftermarket organisation is positioned to provide comprehensive care for our varied and diverse product lines. In 2012, global engineering group Clyde Blowers Capital acquired KETO Pumps Australia, First Africa Pumps and Tri-Invest. The merge of the three companies formed KETO Pumps and Systems. Clyde Blowers Capital is a private equity company specialising in engineering businesses. Their current portfolio includes David Brown Gear, David Brown Hydraulics, Parsons Peebles Motors & Generators and Moventas. 2 3

3 KETO Pumps achieve superior performance in the harshest conditions Severe duty slurry pumps PROVIDING COMPLETE PUMPING SOLUTIONS APPLICATIONS INNOVATIVE DESIGN, Field trials in severe duty applications have demonstrated that The mining industry demands reliable and efficient equipment The KETO HS Slurry Horizontal pump range is designed REDUCE COSTS AND GREATER EFFICIENCY KETO HS slurry pumps and replacement parts are capable to operate in typically harsh and remote environments. Mining incorporating the latest hydraulic and wear technologies for KETO pump engineers have responded to industry concerns of achieving efficiency gains of up to 7% and component wear pumps are no exception. KETO Pumps are specifically designed heavy duty applications such as mineral processing, chemical in developing their range of severe slurry pumps which feature life of up to 700% longer than that achieved by other brands, to endure in the toughest of mining conditions, offering the most processing, coal preparation, effluent handling and gravel & sand. patented innovative designs that can significantly reduce resulting in significantly reduced operating costs and greater plant reliable and efficient choice. From long life impellers, to unique the operational costs of slurry pumping. By addressing key production. sealing solutions we can offer an upgraded part or a complete EXTENSIVE EXPERIENCE AND QUALITY performance areas, KETO Pumps have achieved improved pumping solution. The features of our pumps and parts include: KETO Pumps has accumulated a vast amount of operational reliability, longer service life and greater efficiency. KETO also offer like-for-like option for clients wanting identical - Greater wear life - Increased efficiency - Interchangeable with other suppliers - Short lead times experience from installed equipment. With our experience to date and our advanced analysis methods we develop high performing pumpsets and parts for current and future market needs, working closely with system designers and end users. KETO severe duty slurry pumps range from 25mm (1 ) to 1000mm (40 ). With a wide variety of material options available and its severe duty design, extra thick liners and multiple impeller options, our design has the versatility to be set up according pump performance to the dominant player. KETO PUMPS PRODUCT RANGE KETO Pumps also offer a comprehensive range of products and services to suit many applications. Some of our key product - Reduced downtime and more reliable service intervals Our team of pump industry experts are dedicated in providing to the specifications and slurry pumping application required offerings aligned to the KETO HS Slurry Horizontal pump are - Outstanding pre-sale and post sale support - Prompt and reliable delivery of replacements - Available in a wide range of materials for your duty - Reduced operating costs a full support offering. We have modern manufacturing facilities and service centres located globally within easy reach of your operation, fully equipped with the latest technology and equipment. We are committed to providing every customer with the best products and service at the highest quality standards. along with years of dependable service. KETO Pumps genuine replacement parts also offer outstanding interchangeability with competitor slurry pumps offering customers reduced inventory advantages. This allows improvements to be achieved without complex modifications to existing plant in most cases. the VS Vertical Sump pump, DW Dewatering pump and HSP High Pressure Severe Duty pump. For more information on our products and services please visit KETO Pumps genuine replacement parts also offer outstanding interchangeability with competitor slurry pumps 4 5

4 KETO HS Slurry Horizontal pump - features and benefits 1 BEARING ASSEMBLY 5 MECHANICAL SEAL - HTS (High Tensile Steel) Shaft with small overhang reduces - For most applications the preferred choice is the KISS deflection and prolongs bearing life mechanical seal - Modern bearing seals for increased reliability 1 - KISS seal automatically adjusts water flush pressure which means high suction pressures can be accommodated for whilst 2 HEAVY DUTY BASE remaining leak free - Heavy duty one piece frame with lifting points allows for easy maintenance 4 - Ribbed mechanical seal adaptors are available with flush point D size and up - Improved interchangeability - Increased flexibility, no need for extensive modifications to fit 3 SINGLE PIECE SLEEVES 6 LINERS - Single piece allows for easy maintenance and removal - Liners are bolted to allow for easy maintenance - Sleeves are available in cermets or metal - Elastomer seal rings back all liner joints - O ring seals protect from abrasive/corrosive contaminants - Thick section volute liners and frame plate liner inserts for high efficiency 4 IMPELLER 2 - DI (Ductile Iron) cover plate with ribs enable higher working - KHEE Severe Duty Impeller reduces throat bush wear pressures and cast lifting points - Improved hydraulics result in higher efficiency - Lower NPSHR and increased wear life 7 POLYCARBONATE COUPLING GUARD - Multi-purpose design allows for reduced inventory requirements - Long wear life - do not rust like typical steel fabricated guard - Like-for-like available on request - Transparent case allows for easy maintenance 7 SEAL ARRANGEMENT WET END MATERIALS (VOLUTES IMPELLERS) BEARINGS SLURRY PUMP - Packed gland - Rubber RN55 Choice of: RANGE FROM 1.5 x 1B TO 20 x 18TU* - Expeller sealed - Mechanical seal - 27% Chrome W1 - Urethane - Specialist linings on request - Standard - Heavy duty *Standard range shown above, specialist engineered units are available on request. 6 7

5 Optional arrangements and features KETO Pumps offers a wide range of configurations allowing the pump to be tailored to a specific application SEAL ARRANGEMENT OPTIONS IMPELLER OPTIONS GLAND PACKED (EXTERNAL FLUSHED) STANDARD HIGH EFFICIENCY SLURRY IMPELLER - Ideal for mill discharge - Ease of maintenance Gland Packed (external flushed) Expeller Sealer - Ideal for severe duties - Minimise stock needs Standard High Efficiency Slurry Impeller Standard Heavy Duty Slurry Impeller EXPELLER SEALER STANDARD HEAVY DUTY SLURRY IMPELLER - Ideal for low suction pressure - Matches dominant competitor - No slurry dilution - Legacy design KETO KISS MECHANICAL SEAL (EXTERNAL FLUSH) - Can operate with low NPSHA - - Can handle high solids content Can withstand high suction pressures KETO KISS Mechanical Seal (External Flush) - Approx 10% of flush required compared to gland packing - Automatically compensates against changes in suction pressure and wet end wear - Refurbishment price similar to packing and sleeve cost - Water flow under the flush loss seal keeps it clean during shutdown periods - Seal adaptor is the only component in contact with slurry KETO KHEE SEVERE DUTY HIGH EFFICIENCY IMPELLER - Choice of 27% Chrome White Iron, Rubber, Urethane or Ceramic - Specialist materials available on request for materials for highly acidic or caustic duties - Increase wear life - reduces throat bush wear, increasing wear life by up to 160% - Reduce site inventory - can be used for both fine and coarse slurry applications - Reduce operating costs - higher pump efficiency sustained over a longer pumping operation time - Reduce carbon emissions - lower pump power consumption KETO Severe Duty High Efficiency Impeller KIBA BEARING ASSEMBLY OPTIONS STANDARD - Legacy design with improved bearing seals - Oil or grease - Modern design for improved reliability HEAVY DUTY - Superior shaft material - Advanced two part dynamic bearing isolators with non-contacting compound labyrinth seal and no wearing parts, providing a unique barrier to prevent ingress of contaminants - No shims required for setting - Includes a 12 month warranty with no questions asked policy (please visit for more details) Heavy Duty Bearing 8 9

6 Standard hydraulic range - coverage charts Global aftermarket solutions HS SLURRY PUMPS RANGE COVERAGE CHART Service Class 1 * Q (USgpm) ,000 1,500 2,500 5,000 10,000 20,000 30, SERVICE SOLUTIONS KETO Pumps understand the process and demands of the mining industry and can offer comprehensive services tailored to your needs. Our dedicated service centre engineers and support ensure your pump, whatever the make or model, is up and running, optimising performance and minimising downtime. Our global network of service facilities are fully committed to supporting our installed base wherever it may be. Service Class 2 * Service Class 3 * x1B 6x4EE H (m) H (ft) 2x5B 14x12G 16x14TU 150 Service Class 4 * x2RC 3x2C 3x2RCC 3x2CC 4x3C 4x3D 4x3 D 6x4D 6x4E 6x4R2 10x8G 8x6FF 14x12TU 10x8ST 12x10G 10x8FFM 8x6F 8x6EE 14x12ST 10x8FM 20x18TU 12x10FM 8x6E 14x12FFM 16x14G M 14x12FM 20x18G M KETO offer full service offerings and overhaul of slurry pumps, service exchange for improved life bearing assemblies with a 12 months warranty with no questions asked policy (please visit for more details), and full hire options for unexpected break downs. We also offer a Pump Service Exchange, saving you the time and cost of stocking inventory on site and repair pumps in less than ideal conditions. The combination of our in-depth technical expertise and first-class facilities ensures reliable quality, delivery and service every time. Our service offerings include: - Installation and commissioning - Inspection and maintenance - Repair and overhaul ,000 2,000 4,000 7,200 Q (m 3 /hr) * Service Class X - maximum head per stage per Hydraulics Institute recommendations for acceptable wear. * CLX - based on maximum operating speed for rubber lined pumps per Hydraulics Institute recommendations for acceptable wear. Class 1-31m/s maximum peripheral speed Class 2-28m/s maximum peripheral speed Class 3-26m/s maximum peripheral speed Class 4-23m/s maximum peripheral speed - Service exchange programme - Technical services - Pump assessment - Upgrades and re-rates - On-site / off-site support - Training - Spare parts 10 11

7 SOUTH AFRICA KETO Pumps South Africa 18 Bauxite Bay, Alton Richards Bay 3900 South Africa Tel: Fax: AUSTRALIA KETO Pumps - Australia 296 Victoria Road Malaga, WA 6090 Australia Tel: Fax: australia@ketopumps.com CHINA KETO Pumps - China Rm. 501 Tower III China Central Place No. 77 Jianguo Road Chaoyang District Beijing P.R. China Tel: Fax: china@ketopumps.com UNITED KINGDOM KETO Pumps UK Orbital House 3 Redwood Crescent East Kilbride, G74 5PR United Kingdom Tel: Fax: uk@ketopumps.com GENERAL ENQUIRIES Tel: Fax: sales@ketopumps.com AMERICAS KETO Pumps - Americas 168 North Cove Drive Ponte Vedra, Florida 32082, USA Tel: americas@ketopumps.com KETO pumps reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional date, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit Copyright 2013 KETO Pumps KETO_HS_Rev 003_UK