BUS DUCT INSTALLATION
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1 Project Procedure BUS DUCT INSTALLATION 07/21/2011 PAGE 1 OF PURPOSE The purpose of this procedure is to ensure that bus duct installations are accomplished in compliance with Project specifications, applicable codes, and Contract requirements. 2.0 SCOPE The scope of this procedure applies to Pike construction activities. This procedure may also be applied to Subcontractors when invoked by Contract documents. 3.0 REFERENCES 3.1 Project Procedure P-1-4, Quality Control Functions and Responsibilities (Construction Site) 3.2 Project Procedure P-1-5, Quality Control Personnel Assignments (Construction Site) 3.3 Project Procedure P-1-9, Quality Control Interface with Subcontractors 3.4 Aboveground Electrical Project Procedure P-6.2-4, Electrical/Instrumentation Raceway and Cable Installation Project Procedure P-6.2-5, Electrical Equipment Installation Project Procedure P-6.2-7, Switchgear Installation Project Procedure P-6.2-8, Power Transformer Installation 4.0 DEFINITIONS 4.1 Independent Testing Organization (ITO): Any group, other than Construction personnel, who perform and document required electrical testing. 5.0 RESPONSIBILITIES 5.1 The Construction Site Supervisor is responsible for resolution of bus duct installation and test issues with the Project Engineering organization and for retention of required documentation in the Job Site Files.
2 PAGE 2 OF Other personnel responsibilities are as defined in the procedures Quality Control Functions and Responsibilities (Reference 3.1) and Quality Control Personnel Assignments (Reference 3.2). 6.0 PROCEDURE 6.1 PREREQUISITES Understanding the Requirements Prior to the start of bus duct installation activities, requirements for inspections and testing (including associated documentation) shall be established and agreed on in accordance with procedure P-1-9, Quality Control Interface with Subcontractors (Reference 3.3). The ITO relationship must be established and Client contacts defined. The Construction Site Supervisor or the Site Quality Control Manager shall coordinate this activity Subcontracted Work Prior to the award of a Subcontract, the Construction Site Supervisor and Site Quality Control Manager shall review the applicable engineering documents to determine the extent of installation and testing work to be subcontracted. This review shall include selection of the applicable sections of the Quality Program and associated procedures for the Scope of Work for each Subcontract or review and acceptance of the Subcontractor s quality system program for control of the work. 6.2 GENERAL The Construction Foreman or Supervisor (or designee), in coordination with the Site Quality Control Manager or Construction Site Supervisor shall verify completion and compliance of bus duct installation and testing activities and indicate acceptance of the work via signature on Form QF A, Bus Duct Installation Checklist. ITO forms shall be signed-off as appropriate to indicate acceptance of ITO activities. 6.3 INSPECTION AND VERIFICATION The Site Quality Control Manager or qualified designee shall assure the following meet the requirements of Project drawings and specifications: Verify equipment and nameplate details with datasheet. Verify protection of live parts is correct. Check for mechanical damage.
3 PAGE 3 OF 4 Confirm equipment is mounted/anchored according to drawings and Manufacturer s. Instructions. Confirm bus duct is properly supported. Confirm bus bars and connecting links are tightened to specified torque. Verify phase identification is correct. Verify unit is externally and internally clean, and covers are securely fastened with all screws in place. Confirm equipment is grounded according to drawings and Manufacturer s instructions. Check insulation resistance between phases and phase to ground. Perform Ductor test across all bolted connections. Verify low point drains/traps are installed. Verify heaters are correctly installed and provided with the proper feeds. Verify Vendor Service Representative participation, if required. Verify all testing complete and documented including ITO. 6.4 SUBCONTRACTED WORK During bus duct installation and testing activities, the Construction Site Supervisor and the Site Quality Control Manager shall monitor and verify the Subcontractor s work for compliance with engineering requirements and applicable procedures. As a minimum, this shall include the following: When Subcontractors are working to the Quality Control Project Procedures, compliance shall be maintained to the applicable sections of these procedures, as required by the Contract. When Subcontractors implement their own program for control of the work, the Site Quality Control Manager or designee shall verify compliance with that program. Installation, verification, and testing activities shall be documented in accordance with Pike s Quality Program or the Subcontractor s own program for control of the work as required by Contract. 6.5 IMPLEMENTATION OF PROGRAM The Site Quality Control Manager shall assure the implementation of this program consistent with the engineering design and the Contract.
4 PAGE 4 OF ATTACHMENTS None 8.0 FORMS 8.1 Quality Form QF A, Bus Duct Installation Checklist 9.0 REVISIONS AND APPROVALS Revision Level Revision Revision Description 0 09/10/2010 Original Issue Department Head (Approver) David Bartlett Fred Thornton 1 07/21/2011 Updated logo and company name N/A
5 FORM 8.1 PAGE 1 OF 2 BUS DUCT INSTALLATION CHECKLIST Project: Tag No.: Sub System: Sub System Manufacturer: PO Number: No. Items to be Checked Job Number: Client: Data Sheet: Location: Drawing: : Model No: Serial or Mark No: 1 Check equipment and nameplate details with datasheet. 2 Verify protection of live parts is correct. 3 Check for mechanical damage. 4 Confirm equipment is mounted/anchored according to drawings and Manufacturer s instructions. 5 Confirm bus duct is properly supported. 6 Confirm bus bars and connecting links are tightened to specified torque. 7 Verify phase identification is correct. 8 Verify unit is internally and externally clean, and covers are securely fastened with all screws in place. 9 Confirm equipment is grounded according to drawings and Manufacturer s instructions. Check insulation resistance between ground and phases. Test Voltage: 2500VDC (690V). 1000VDC (415V) MΩ Temp. 10 a L1 Earth MΩ b L2 Earth MΩ c L3 Earth MΩ d L1 L2 MΩ e L1 L3 MΩ f L2 L3 MΩ Attribute Required Completed/ Verified Initials by Quality Form QF A, Rev. 1 Last Revised: 07/21/2011 Project Number: Project Procedure P Page 1 of 2
6 FORM 8.1 PAGE 2 OF 2 BUS DUCT INSTALLATION CHECKLIST Project: Tag No.: Sub System: Sub System Manufacturer: PO Number: No. Items to be Checked Job Number: Client: Data Sheet: Location: Drawing: : Model No: Serial or Mark No: Attribute Required Completed/ Verified Initials by 11 Perform Ductor test across all bolted connections. 12 Verify low point drains/traps are installed. 13 Verify heaters are correctly installed. Verify Vendor Service Representative participation, if 14 required. 15 Verify all testing complete and documented including ITO. Make (Test Equipment) Model Serial No. Calibration Expiration 16 Remarks: Description Foreman Supervisor Site QC Manager Signature Print Name Quality Form QF A, Rev. 1 Last Revised: 07/21/2011 Project Number: Project Procedure P Page 2 of 2
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