A WORLD OF EXPERTISE. Maximizing the benefit of our customers
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1 A WORLD OF EXPERTISE Maximizing the benefit of our customers
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3 OUR BRANDS THERMOPLASTIC VALVES AND FITTINGS For long-lasting chemical resistance and thermal stability. FRIATEC TECHNICAL PLASTICS Electrofusion products. Helping ensure reliability and durability of pipe systems. FRIATEC CERAMICS Non-corroding, wear- and heat-resistant products. For precise, reliable solutions to demanding challenges. FRIATEC RHEINHÜTTE PUMPEN Quality industrial pumps. The right solution. For any fluid. DIAPHRAGM VALVES AND CONTROL EQUIPMENT Reliable sophisticated valve technology. HIGH-QUALITY PIPE CONNECTION SYSTEMS Swiss engineering competency for optimum customer solutions.
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5 CONTENTS EXPERTISE IN DISTRIBUTION SERVICES EXPERTISE IN INDUSTRIAL PIPE SYSTEMS FIP Formatura Iniezione Polimeri S.P.A. SED Flow Control GmbH Straub Werke AG EXPERTISE IN ELECTROFUSION FRIATEC Technical Plastics EXPERTISE IN ENGINEERED PRODUCTS FRIATEC Ceramics FRIATEC Rheinhütte Pumpen
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7 LEADING THE WORLD IN SOLUTIONS FOR FLUID HANDLING Aliaxis Utilities & Industry is a global network of brands. Our focus is on serving customers. By bringing together strong brands with the best people, the group has today become one of the world s largest producers of pipe systems for construction, industry and utilities, and is a key player in high quality engineered products. Every day we aim to earn your confidence. We work hard to become and remain your preferred partner. HOW CAN WE SUPPORT YOUR BUSINESS? At Aliaxis Utilities & Industry, we believe the right solution for you goes beyond simply supplying a product. We work together with you to better understand your needs. We deliver the right solutions for all your fluid handling challenges, no matter how simple or how complex. Our diverse pool of people, knowledge and specializations feeds a culture of innovation that continuously improves our offering to better meet your evolving challenges. Aliaxis Utilities & Industry is committed to delivering reliability, efficiency and reassurance. We do this by understanding your needs. aliaxis-ui.com 05
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9 EXPERTISE IN DISTRIBUTION SERVICES aliaxis-ui.com 07
10 CONSULTING, SALES AND SERVICES FOR FLUID HANDLING SYSTEMS, THE EXPERIENCE AND KNOW-HOW TO PROVIDE RELIABLE SOLUTIONS Beyond being a supplier, Aliaxis Utilities & Industry is an exceptional talent pool of technical teams ready to put their skills and experience to work for you. CHEMICAL ELECTRONICS For over 30 years, under the Glynwed brand, our experts have established an enviable reputation in the design and development of solutions for fluid handling. In parallel, we have supported our customers by selling a wide range of products related to the transport of fluids and gases. In fact, we supply a comprehensive catalogue of over 18,000 items. AGRIFOOD TEXTILES GAS HANDLING Our involvement extends to providing specialised after-sales service, and delivering training and assistance, customised to the needs of each client. The sectors we serve are extremely diverse, ranging from the chemical, electronics and textile industries to agrifood, gas handling and water treatment and transport. WATER TREATMENT WATER TRANSPORT CASE STUDY EXTENSION OF THE KATCO URANIUM MINING FACILITIES IN KAZAKHSTAN Challenge: The project was to replace the pipe network that transports the raw ore from the mining lodes to the treatment plant and the acid used for ore treatment; the mining site is subjected to extreme weather conditions and the ground is unstable. The project included 15 km of main and secondary lines (DN 500 and DN 250) plus accessories (fittings for bypasses, venting and dump valves, dismantling joints for metallic valves and instrumentation.) Solution: Aliaxis Utilities & Industry expertise helped the design team (EGIS and SEURECA in France) define the best products and installation techniques; we provided all the equipment from the simplest standard valves to large size custom fittings and special tools. Result: Thanks to timely delivery and product performance, Katco was able to replace the existing lines and triple production capacity within 18 months. 08
11 SUSTAINABLE SOLUTIONS FOR THE WATER CYCLE: from capture to waste via treatment, storage, distribution and collection after use. Water is a unique resource. Managing it well is a complex exercise, with many players and stakes that are not only environmental but also human and financial. Through leading consulting services and durable planet-friendly products, Aliaxis Utilities & Industry can help you today with sustainable solutions for every phase of the water cycle. SUSTAINABLE SOLUTIONS FOR INDUSTRY: without compromising efficiency, productivity or profitability. The challenges for industry today are more far-reaching and demanding than ever. Aliaxis Utilities & Industry has the consulting expertise and responsible products to help you achieve your goals, and satisfy every stakeholder. aliaxis-ui.com 09
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13 EXPERTISE IN INDUSTRIAL PIPE SYSTEMS Across countless industry sectors, Aliaxis Utilities & Industry meets the highly specific needs of customers all over the world with pipes, valves and fittings through key brands committed to excellence: FIP, SED and Straub. aliaxis-ui.com 11
14 THERMOPLASTIC VALVES AND FITTINGS FOR LONG-LASTING CHEMICAL RESISTANCE AND THERMAL STABILITY Since 1954, through our FIP brand, Aliaxis Utilities & Industry has grown to become Europe s largest valve manufacturer. With a unique culture of innovation, built on over half a century of designing and producing moulded valves and fittings in thermoplastic materials, the FIP brand delivers the right solution for each particular application. Our commitment to quality drives the production of highly efficient products designed to operate in the most demanding environments, where high temperatures and aggressive fluids demand reliable, long-lasting products. PRESSURE PIPELINES DRINKING WATER TREATMENT CHEMICAL TEXTILE PHARMACEUTICAL FOOD POOL & SPA ELECTRONIC STEEL MINING Solution: DUAL BLOCK true union ball valves. Innovation: Easyfit VEE and VXE true union ball valves. Advanced safety standard in thermoplastic valve design. Advanced method of installation for easy and safe tightening. The DUAL BLOCK patented system prevents accidental loosening of nuts and stands up to the most severe industrial application requirements. Particularly suited for hard working conditions where vibrations or thermal expansions may affect the performance of ordinary true union valves. Absolutely trouble-free service. The Easyfit patented system allows no over stressing of threaded components and pipeline jointing fittings promoting long trouble-free service. Problem solving operative concept for narrow spaces pipeline layouts: the stem of the valve is the pivot of the bevel gearing. Valves customisable by labelling or tagging in order to mark, protect and identify. Efficient and cost effective. 12
15 CASE STUDY ON-SITE SODIUM HYPOCHLORITE GENERATION FOR WATER DISINFECTION, ITALY Challenge: To handle a sea water generated sodium hypochlorite disinfection solution (a chlorine equivalent). Solution: Aliaxis Utilities & Industry provided intensive consulting services. A range of FIP manual and actuated valves and PVC-C pipe and fittings were installed for fluid conveyance in the main process. Specifically: ball valves VKD and TKD series, modulating process controlling butterfly valves FK series and diaphragm valves VM series, sediment strainers RV series, Check valves SXE series. Result: A proven system that provides a cost-effective, reliable and safe alternative disinfection treatment and also eliminates storage, handling and purchase of hazardous chemicals. aliaxis-ui.com 13
16 DIAPHRAGM VALVES AND CONTROL EQUIPMENT RELIABLE SOPHISTICATED VALVE TECHNOLOGY For 30 years, SED has developed a unique know-how in flow control. Focusing on developing and manufacturing sophisticated valve technology and flow meters, SED has earned the respect of customers on every continent. Thanks to an acute awareness of customers obligations in the aseptic industry, SED has structured its own processes to provide optimal reliability and regulatory compliance throughout the supply chain. More than simply engineering quality aseptic products, SED is a vital partner dedicated to solving client challenges. PHARMACEUTICAL BIOTECHNOLOGY COSMETICS FOOD & BEVERAGE CHEMICAL INDUSTRY POWER PLANT All-in-one solution: Manual diaphragm valve for aseptic applications. Contact Free Limit Switch for single and double acting valves. Rising hand wheel with optical indicator and stroke indicator. Internal travel stop and internal stroke limiter. Locking device, suitable for U-Lock. Contact-Free, magnetic measuring design. Colored LED light feedback of valve position visible for 360. Hermetically sealed. Easy mounting without additional adapter kits. Sealed bonnet and encapsulated diaphragm. Mounts to all 2- and 3- way valves linear and rotary actuation. Certified CDSA sealing concept. Initial programming by light or 24V Signal (5th pin). High switching current and chemical resistance. 14
17 CASE STUDY BIOTHERAPEUTICS PRODUCTION, ISRAEL Challenge: To combine 6 individual valves in a single block valve to achieve better process efficiency. Solution: SED Flow Control GmbH provided consulting and technical support to come up with the block solution which was judged, in partnership with the client, as the optimum design to pursue. Result: A successful installation at the client s production facility. The provided block-solution offers savings in energy, space and weight, reduces risks of contamination, and delivers greatly improved process efficiency. aliaxis-ui.com 15
18 HIGH-QUALITY PIPE CONNECTION SYSTEMS SWISS ENGINEERING COMPETENCY FOR OPTIMUM CUSTOMER SOLUTIONS Straub Werke AG stands for high quality products, customer-oriented engineering excellence and the highest service and support commitment for demanding connection solutions for piping systems made from all types of materials. These solutions comprise everything from water supply, fields of renewable energy, industrial applications, ship building and offshore. WATER SUPPLY WASTE WATER TREATMENT DRINKING WATER PURIFICATION HYDRO POWER GENERATION INDUSTRIAL APPLICATIONS STRAUB-pipe connections Pull out resistant and axially flexible pipe couplings to meet the highest standards. Reliable: Progressive sealing effect (GRIP/ FLEX). STRAUB repair solutions Repair couplings for damaged water pipes. Reliable: STRAUB progressive sealing system. Progressive anchoring effect (GRIP). Corrosion and temperature resistant. Economical: Simple and quick installation. Highly resistant against corrosion. Permanent repair of broken or damaged pipes. Economical: Wide clamping range covering multiple pipe nominal dimensions. No time-consuming pipe fitting work. Simple and fast handling because of innovative locking solution. No expensive installation tools required. No expensive installation tools required. 16
19 CASE STUDY FLORIDA DRINKING WATER PROJECT Challenge: To repair a drinking water supply pipe line installed in a salty and moist environment within a very short time. Solution: Straub-Open Flex 4 H repair couplings were chosen because of the design, which allows quick and easy installation on existing pipes. Result: Minimum disruption. Six connections exchanged within eight hours, whereas the assembly of the coupling took only 20 minutes each. aliaxis-ui.com 17
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21 EXPERTISE IN ELECTROFUSION When gas, water and sewage infrastructure projects demand superior reliability and durability, customers turn to FRIATEC Technical Plastics, supplier of leading solutions in electrofusion products. aliaxis-ui.com 19
22 ELECTROFUSION PRODUCTS HELPING ENSURE RELIABILITY AND DURABILITY OF PIPE SYSTEMS As a recognised pioneer brand in electrofusion applications, FRIATEC is backed by the wealth of over 150 years of industry experience. The brand is uniquely specialised in technology for joining high-density polyethylene pipe systems. FRIATEC s electrofusion products mainly join polyethylene pipes which are used in water and gas distribution as well as sewage networks. It is the safest, longest lasting and most economical joint for PE pipes. This adds up to extra security for gas networks and protects water networks against water losses. GAS DISTRIBUTION WATER DISTRIBUTION SEWAGE NETWORKS FRIATEC Technical Plastics help ensure reliability and durability of pipe systems for customers that include utilities, municipalities and contractors. Practical: Tapping valves for gas and water. Reliable: Universal fusion unit for safe pipe jointing. Can be shut off. Quick and simple installation. Sophisticated, robust and weatherproof. Fusion and tapping of main pipe possible at maximum operating pressure. Compact design, no corrosion protection necessary. Working temperature range from -20 C to +50 C. Clear and easy-to-understand user guidance. 20
23 CASE STUDY NATURAL GAS PIPELINE, SWITZERLAND Challenge: To install a new natural gas pipeline via Lake Thun to Interlaken through water 200 metres deep and some very challenging subsoil. Solution: Aliaxis Utilities & Industry provided intensive consulting services. Frialen electrofusion couplings were chosen. Result: The pipeline was successfully fitted and is considered safe and reliable. aliaxis-ui.com 21
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25 EXPERTISE IN ENGINEERED PRODUCTS For certain applications, a superior level of precision and performance are essential. Such highly specific and demanding customer needs are answered by two brands in particular: FRIATEC Ceramics and Rheinhütte Pumpen. aliaxis-ui.com 23
26 NON-CORRODING, WEAR AND HEAT RESISTANT PRODUCTS FOR PRECISE, RELIABLE SOLUTIONS TO DEMANDING CHALLENGES Dating back to 1863, our FRIATEC Ceramics brand today builds on a long tradition of innovation, with a special emphasis on high performance ceramics for applications where plastics and metals reach their limits. Precision, reliability and durability are key. We produce ceramic components for use in the most demanding product and process applications in the areas of mechanical and electrical engineering, medical and physical technology solutions as well as the field of laboratories. MECHANICAL ENGINEERING ELECTRICAL ENGINEERING MEDICAL ENGINEERING LABORATORY TECHNOLOGY High-Tech Materials for Accelerator Components in Particle Research. Ceramic Pistons for conveyance of media ranging from liquid to highviscosity substances. Ceramic solutions shaped to individual requirements of technical constructions. Excellence for extreme-pressure applications thanks to perfect material properties. Reliability in combining Oxide Ceramics with Metal components thanks to sophisticated Brazing Technology. Extremely precise machined solutions based on knowledge and state-of-the art technology. 24
27 CASE STUDY DUISBURG GERMANY: CERAMIC MEASURING TUBE FOR KROHNE MESSTECHNIK Challenge: To measure the volume flow of aggressive media in chemical processes with magnetically inductive flow meters. Solution: Since certain materials were not always enough, we developed special ceramic measuring tubes with Krohne Messtechnik. Result: Measuring technology capable of stable performance even in the presence of harsh acids and alkalis. aliaxis-ui.com 25
28 QUALITY INDUSTRIAL PUMPS THE RIGHT SOLUTION. FOR ANY FLUID. With hands-on experience that spans more than 150 years, our FRIATEC Rheinhütte Pumpen brand is unique in pump manufacturing. Highly experienced in solving the most demanding pumping tasks, it is a leading partner to key players in the chemical industry. It is meant for extreme applications, where safety and reliability are not negotiable, such as those involving corrosive, abrasive and toxic fluids, extremely hot liquids or extremely cold liquid gases. CHEMICAL PETROCHEMICAL BASIC METAL OIL & GAS POWER GENERATION/ ENVIRONMENTAL/RENEWABLES MINING, QUARRYING, PURIFICATION PULP & PAPER FOOD & BEVERAGE GVSO: The vertical centrifugal pump for chemical applications. CPDR: Standarized Chemical Pump in Plastic. Applications: from sulphur and sulphuric acid to molten salts. Material: 10 different stainless steel alloys for pumping temperatures of up to 600 C. Different sealing variants allow safe and leakage-free operation and a high degree of reliability. Applications: Chemically aggressive, even contaminated media throughout the whole range of chemical processing technology, surface coating technology, environmental engineering and other areas of industry. Material: A sturdy armour and technical plastics from polyolefines up to fluorpolymers guarantee maximum safety during operation. Different single and double mechanical seal designs with additional flushing systems for extreme demands. 26
29 CASE STUDY MOLTEN SULPHUR PUMP, SWEDEN Challenge: To handle hot molten sulphur in the charging plant of a sulphuric acid plant for Kemira in Sweden. Solution: A vertical Rheinhütte pump with a length of 17 metres. Result: The Rheinhütte equipment has safely and reliably pumped molten sulphur at the plant for several years. aliaxis-ui.com 27
30 FIP FORMATURA INIEZIONE POLIMERI S.P.A. Pian di Parata Casella (GE) (Italy) Tel Fax FRIATEC AKTIENGESELLSCHAFT Steinzeugstraße Mannheim (Germany) Tel Fax FRIATEC AKTIENGESELLSCHAFT Division Rheinhütte Pumpen Rheingaustr Wiesbaden (Germany) Tel Fax SED FLOW CONTROL GMBH Am Schafbaum Bad Rappenau (Germany) Tel Fax info@sed-flowcontrol.de STRAUB WERKE AG Straubstrasse Wangs (Switzerland) Tel Fax straub@straub.ch 28
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32 Aliaxis Group SA Avenue de Tervueren Bruxelles Belgium Tel Fax e 3,47.III15.tp
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