Honeywell UOP Callidus Solutions

Transcription

1 Alex Norris Sales Manager, EMEA Callidus Technologies May 15, 2017 May 17, 2017 Honeywell UOP Callidus Solutions Efficient and Clean Combustion 2017 Honeywell Oil & Gas Technologies Symposium Cairo, Egypt Alexandria, Egypt

2 Callidus Full suite of Combustion and Environmental Solutions 1 BURNERS 7 test furnaces Low NOx Radiant Wall Gas, liquid or combination Vertical & horizontal fired Ultra Low NOx FLARES Multipoint Enclosed ground Production flares Steam assist Air assist Offshore THERMAL OXIDIZERS Down-fired incinerator Controls & Instrumentation Low NOx DeNOxidizer TM Fume incinerator Quench system SCR S Ammonia Injection Grid Ammonia Vaporization System Controls & Instrumentation UOP 7432C-1

3 Callidus in Every Part of the Refinery 2 1 Engineering Design the Optimal Solution for your Site 7 Flares Reliable and Proven Vent Gas Relief 2 Burners Minimum Emissions with Maximum Efficiency 3 SCRs Minimum NO x Production Meets All Regulations 5 TEGF Maximum Vent Gas Destruction 4 Callidus Thermal Oxidizers Treat Difficult Streams with Ease 8 FGRS 1-4 Year ROI with Reduced Flaring 6 Ground Flare Reduce CAPEX and Visible Emissions UOP 7432C-2 Minimum Emissions + Maximum Efficiency Solutions

4 Computational Fluid Dynamics (CFD) 3 CFD uses high powered computers to calculate the performance of your equipment It is used to optimize heaters, flares and SCRs It reduces your technical and schedule project risk Callidus has significantly more CFD resources than the industry average Actual Calculated CFD Reduces Risk and Optimizes the Result

5 4 Callidus Process Burners Collaboration with UOP Research and Development to Optimize Process Heater Performance. Integrated in UOP Process Heater designs and development. Reliable flame performance and geometry No flame impingement on process tubes Maximize heat flux increased capacity within existing units unlike retrofits that require increased burner counts Utilizing computational fluid dynamics simulation to provide low risk installations UOP 7432C-4

6 Case Study: Refinery s Furnace Retrofit Successful retrofitting of High Capacity Ultra-Low Nox Burners on an existing heater Customer required increased capacity in existing furnaces, while meeting NOx guarantee Callidus CUBL-HC High Capacity Low NOx Burners were installed in Nov. 2013, commissioned and tested 5 NOx 60mg/NM 3 Target achieved Results meet / exceeded customers expectations CFD design allowed to visualize and tailor flame shape CallidusCUBL-HC More information Available from the International Flame Research Foundation Engineered Solution to Debottleneck Refinery

7 Case Study: Callidus Complete Solution for Flare 6 Background A plant required a replacement flare to avoid a government enforced shutdown The current flare could not maintain compliance Solution: A complete multistage flare system in 11 months Installed Solution Required to Prevent Lost Production

8 7 Case Study: Callidus Complete Solution - Flare Approach Schedule and Cost Reduction - Standard design used - World-wide sourcing and local fabrication combined Shared quality control inspection Sub-Assemblies from Callidus China Maximized shop build (MSB) - Modular sections where possible - Stick built sections as required Callidus resource on site for installation Full truck modular unit assembled by local shops in close proximity to job site Accommodated customer changes without impacting cost Callidus routing and coordinated shipping to save time Modular assembly avoided significant field welding UOP 7432C-7

9 Case Study: Callidus Complete Solution - Flare 8 Callidus created and executed a project plan to deliver the entire flare system within 11 months The entire project was up to 1 year shorter in duration when compared to a standard delivery model Standard Delivery Model Callidus Complete Solution Sales Proposal Engineer / Design Fabrication Installation Commissioning Sales Engineer / Design Fabrication Installation Commissioning By Others 120% EU Targets for Relative GHG Emission Level UOP 7432C-8 100% 80% 60% 40% 20% 0% Source: MM in Lost Production Avoided Emissions target trend will drive compliance driven replacement

10 Case Study: DeNOxidizer + SCR Customer Need: Disposal of High NO x Vent Gas High technology design with combined offering of SCR and DeNOxidizer Extensive CFD modeling to optimize at a component and system level Callidus Complete Solution: Additional engineering such as foundations Callidus provides thermal oxidizer, SCR, installation, commissioning Maximum Scope Project Single Point of Responsibility UOP 7432C-9

11 10 Conclusions UOP s Callidus provides burners that exceed emissions requirements for older heaters while maintaining or increasing throughput UOP s Callidus provides complete packages for large systems that can dramatically compress project schedules and reduce cost The case studies presented here: Debottlenecked a refinery with the use of advanced technology burners Delivered a flare system in half the time of a typical delivery schedule while meeting regulatory compliance Delivered an SCR and thermal oxidizer including engineering, procurement, installation and commissioning Callidus Solves your Difficult Combustion and Environmental Challenges

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