SPIRIT ll SERIES PLASMA CUTTING SYSTEMS MAKE THE CUT
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1 SPIRIT ll SERIES PLASMA CUTTING SYSTEMS MAKE THE CUT
2 Make the Cut with Quality and Productivity The Spirit II with FineLine High Definition Plasma Cutting Technology delivers the best cut quality in the industry. Our combination of patented processes, torch and consumable design ensures a precise gas flow that creates a consistent shape in the plasma arc. The Spirit II incorporates longer-lasting consumables especially the electrode and nozzle, the two components that are subject to the most frequent changeouts in the typical cutting system. The design of the Spirit II high efficiency consumables also reduces plasma gas consumption up to 78%, which improves overall gas savings by as much as 48 percent. It all adds up to reduced operational costs, improved production time, and ease of operation even for the operator with less experience or expertise. Spirit II 4 Plasma Cutting Systems left: with manual gas console right: with automatic gas console If high quality and optimal productivity are among the primary targets in your cutting operation, tap into the spirit of success. Make the cut with Spirit II. 2
3 GAS USE COMPARISON Lincoln Electric 4 Amp Hypertherm 4 Amp (as published) GAS USAGE (SCFH - FLOW RATE) SPIRIT ll (8) 15 (13) (26) 4 CUTTING AMPERAGE Quality and Durability We Maximize Cut Quality In industries where every millimeter counts, we add an extra degree of precision and quality to your cut. Our advanced torch technology and consumable design shapes the plasma arc to the optimal configuration and enables better cutting through metal with less edge bevel and virtually no dross. Additionally, our torch does not vent like other competitive torches; thereby, saving on gas usage. The result is a 2-degree or less edge bevel, which outperforms the edge bevel created by competitive systems, depending on operating amperage and material type. We Go The Distance Our patented Endura copper electrode lasts anywhere up to 3 percent longer than the competitor s, depending on operating amperage and/or material type. EnduraX silver electrodes are designed to last up to 3 times longer than standard copper electrode, depending on the same variables. We Stand Behind It All When we say the Spirit II will outperform and outlast any competitive system, it s more than just words. We re confident enough about that claim to offer a three-year warranty on the system. Competing companies will give you two years. We go one better. Processes» Plasma Cutting, Marking Applications» General Fabrication, Automotive, Shipbuilding, Production Output» Input» Product Number» Spirit II see page 6 Spirit II with INOVA see page 7 3
4 UltraSharp Hole Cutting Technology Superior bolt-hole quality can be easily achieved with patentpending UltraSharp hole cutting technology. 3/4:1 bolt-hole cutting technology in mild steel eliminates the need for drilling. Automatic configuration of the cutting parameters reduces the need for operator intervention. When UltraSharp technology is integrated with Spirit II plasma power source the result is superior hole cylindricity and hole repeatability.»» 3/4:1 bolt-holes in mild steel from 1/4 in. (6 mm) to 1 in. (25 mm)»» 1:1 bolt-holes in mild steel from 1/8 in. (3 mm) to 1 in. (25 mm)»» 1:1 bolt-holes in stainless steel for 3/16 in. (5 mm) and 1/4 in. (6 mm) Time (sec) Quick-Disconnect Torch The quick-disconnect torch head enables quick and easy changeover of consumables which reduces machine downtime and improves productivity. The patented advanced plasma torch technology allows for consistent cuts and optimized gas flow resulting in reduced operating costs Consumable Change Time Study Standard Torch Quick-Disconnect Torch PERFORMANCE COMPARISON - Operating Costs.45 Spirit ll 15» 15A, 1 in. (25.4 mm) Mild Steel.45 Spirit ll 275» 275A, 1 in. (25.4 mm) Mild Steel.45 Spirit ll 4» 4A, 1.5 in (38 mm) Mild Steel COST PER FOOT (in USD) COST PER FOOT (in USD) COST PER FOOT (in USD) HYPERTHERM HPRXD 13 LINCOLN ELECTRIC SPIRIT ll 15 HYPERTHERM HPRXD 26 LINCOLN ELECTRIC SPIRIT ll 275 HYPERTHERM HPRXD 4 LINCOLN ELECTRIC SPIRIT ll 4 63% Savings with Spirit ll 15 35% Savings with Spirit ll % Savings with Spirit ll 4 4
5 Stainless steel processing with H17, Air, or Nitrogen Process mild steel up to 3 thick Bevel angles of 2 or less in any material UltraSharp bolt-holes in stainless steel UltraSharp 1 bolt-hole in mild steel Repeatable bolt- hole quality Argon marking for p/n s, weld lines, etc. H17 gas provides smoothedge face in Stainless Steel *Post-process cleaning was performed to remove dross. 5
6 PRODUCT SPECIFICATIONS Product Name Automatic Product Number Manual Voltage Rated Output (1) Current/Duty Cycle Mild Steel Production Capacity, in (mm) Mild Steel Max. Thickness, in (mm) (edge start w/dross) Gas Supply: Plasma/ Shield/Marking H x W x D inches (mm) Net Wt. lbs. (kg) BK1111- BK BK BK BK BK Spirit ll 15 BK1111-3/ 4 (CCC) BK / 14 (CCC) BK BK A 1% 1.25 (32.) 1.5 (38.) 38.4 x 29. x 43.2 (975 x 737 x 197) 953 (432) BK BK BK BK BK BK BK BK BK BK Spirit ll 275 BK BK BK BK BK / 24 (CCC) BK / 34 (CCC) BK BK A 1% 1.5 (38.) 2.5 (65.) O2 / O2 / Ar O2 / Air / Ar Air / Air / Ar Air /N2 / Ar H17 (2) / N2 / Ar 38.4 x 29. x 43.2 (975 x 737 x 197) 127 (576) BK BK BK BK BK BK BK BK BK / 44 (CCC) BK / 54 (CCC) BK BK Spirit ll 4 BK BK BK BK A 1% 2 (5.) 3 (75.) 39.9 x 34.2 x 49.5 (113 x 869 x 1257) 1922 (872) BK BK BK BK F (4 C). (2) H17 = 5% N2, 32.5% Ar, 17.5% H Burny Shape Cutting Controllers with Integrated Spirit II Console
7 PRODUCT SPECIFICATIONS Product Name Automatic Product Number Manual Voltage Rated Output (1) Current/Duty Cycle Mild Steel Production Capacity, in (mm) Mild Steel Max. Thickness, in (mm) (edge start w/dross) Gas Supply: Plasma/ Shield/Marking H x W x D inches (mm) Net Wt. lbs. (kg) BK BK BK BK BK BK Spirit ll 15 with built-in INOVA BK / 14 (CCC) BK / 114 (CCC) BK BK BK BK A 1% 1.25 (32.) 1.5 (38.) 38.4 x 29. x 43.2 (9.75 x 737 x 197) 953 (432) BK BK BK BK BK BK BK BK Spirit ll 275 with built-in INOVA BK BK BK BK BK / 124 (CCC) BK / 134 (CCC) BK BK BK BK A 1% 1.5 (38.) 2.5 (65.) O2/O2/Ar O2/Air/Ar Air/Air/Ar Air/N2/Ar H17 (2) /N2/Ar 38.4 x 29. x 43.2 (975 x 737 x 197) 127 (576) BK BK BK BK BK BK BK / 144 (CCC) BK / 54 (CCC) Spirit ll 4 with built-in INOVA BK BK BK BK BK BK A 1% 2 (5.) 3 (75.) 39.9 x 34.2 x 49.5 (113 x 869 x 1257) 1922 (872) BK BK BK BK F (4 C). (2) H17 = 5% N2, 32.5% Ar, 17.5% H2. 7
8 INOVA Precision Torch Height Control The INOVA torch height control system is second to none in precision and efficiency. Its simple user interface enables you to program more functions, set tighter parameters and achieve better part cut quality. With the ability to track material within ±.4 arc volts, the INOVA system allows on the fly adjustments, saving both time and money by maximizing throughput and extending consumable life. Hafnium Optimizing Technology (Hf OT ) This proprietary technology maximizes consumable life while ensuring superior cut quality. Hf OT begins with the design of the torch and consumables. The components are designed to provide proper arc formation, constriction, and centering. Hf OT includes a breakthrough method for minimizing consumable wear during start up and shut down of the system, where a majority of the consumable wear occurs. This is done by uniquely controlling the relationship between the arc current and plasma gas. Hf OT results in superior cut quality and extraordinary consumable life, which means more production from a single set of consumables and therefore lower operating cost. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information. All trademarks and registered trademarks are the property of their respective owners. Publication E15.17B Issue Date 9/17 Lincoln Global, Inc. All Rights Reserved. The Lincoln Electric Company 2281 St. Clair Avenue Cleveland, OH U.S.A.
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