CURRENT CONTINUOUS MONITORING SYSTEM AVAILABLE IN MALAYSIA. Presented by: IZHAN ZANI REDUAN Alam Sekitar Malaysia Sdn Bhd
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1 CURRENT CONTINUOUS MONITORING SYSTEM AVAILABLE IN MALAYSIA Presented by: IZHAN ZANI REDUAN Alam Sekitar Malaysia Sdn Bhd
2 CEMS DEFINITION A packaged system of gas analyzers, gas sampling system, temperature, flow and opacity monitors that are integrated with a data acquisition system, that is involved in the measurement of gases, particulates and smoke (opacity) emitted from stationery source of air pollutants and to provide a continuous record of air pollution control equipment performance and to determine compliance with emission of operation limits Source: Volume I, Guideline for the installation and maintenance of continuous emission monitoring systems, Version 6, November 2009
3 REQUIREMENTS ON EMISSION MONITORING Environmental Quality (Clean Air) Regulation, 1978 Environmental Quality Act, 1974 Volume I Guideline for the Installation & Maintenance of CEMS, 2009 Volume II Guideline for the CEMS Data Interface System, 2009
4 Environmental Quality (Clean Air) Regulation, 2014 Volume II Guideline for the CEMS Data Interface System, 2009 Environmental Quality Act, 1974 MS 2564: Performance Criteria & Test Procedures for CEMS, 2014 Volume I Guideline for the Installation & Maintenance of CEMS, 2009
5 ENVIRONMENTAL QUALITY (CLEAN AIR) REGULATIONS, 2014 Regulations 3 Application These Regulations shall apply to: (a) any premises used for any industrial or trade purposes, or on which matter is burnt in connection with any industrial or trade purposes, including burning of waste, whether or not the premises are prescribed under section 18 of the Act; (b) (c) (d) any other premises or process that discharges or is capable of discharging air pollutants into the open air; any industrial plant; and any fuel burning equipment. Source: Environmental Quality (Clean Air) Regulations 2014
6 ENVIRONMENTAL QUALITY (CLEAN AIR) REGULATIONS, 2014 Regulations 17 Continuous emission monitoring 1. In addition to periodic monitoring under regulation 16, the owner or occupier of a premises shall carry out continuous emission monitoring as specified in the Second and Third Schedules. 2. For purposes of continuous emission monitoring, the measuring device shall comply with the specifications as determined by the Director General. 3. For continuous emission monitoring, the limit values are complied with if the evaluation of the results for the operating period within any one calendar year shows that no daily average exceeds the emission standard, and no half-hour average exceeds the emission standard more than two times. 4. The owner or occupier of the premises shall make evaluations of the continuous emission monitoring in a calendar year, whereby for each calendar day, the daily mean value that relates to the daily operating time shall be derived from the half-hourly mean values. 5. The owner or occupier of the premises shall submit to the Director General the results of evaluations within three months after the end of each calendar year, and such evaluation results are to be kept and maintained by the owner or occupier for at least 3 years. 6. In the event where emission standards exceed the prescribed limit values, the owner or occupier of such premises shall notify the Director General within twenty-four hours from the discovery of the excess emission. 7. In the event a monitoring device fails to operate, the owner or occupier of the premises shall notify the Director General not later than one hour from the occurrence of such failure. Source: Environmental Quality (Clean Air) Regulations 2014
7 ENVIRONMENTAL QUALITY (CLEAN AIR) REGULATIONS, 2014 FIRST SCHEDULE ACTIVITIES AND INDUSTRIES SUBJECT TO THE BEST AVAILABLE TECHNIQUES ECONOMICALLY ACHIEVABLE (BAT) Fuel burning, including heat and power generation in boilers, combustion turbines or generator sets for combined heat and power production. Production and processing of ferrous metals (iron and steel mills) in all sizes. Ferrous metal foundries with the capacity of 1 ton molten metal per day. Production and processing of non-ferrous metals with the capacity of 0.5 tons per day for lead or cadmium, or 2 tons per day for other metals. Oil and gas industries in all sizes, including refineries, natural gas processing and storage, storage and handling of petroleum products. Non-metallic (mineral) industry in cement production in all sizes. All stationary asphalt mixing plants. Pulp and paper industry, including paper recycling in all sizes. Chemical and petrochemical industry in all sizes. Solvent use in industry. Waste incinerators in all sizes. Source: Environmental Quality (Clean Air) Regulations 2014
8 CONTINUOUS EMISSION MONITORING SYSTEM (CEMS) CLASSIFCATION OF SOURCE MONITORING SYSTEM EXTRACTIVE SYSTEM 1. Source-Level 2. Dilution IN SITU SYSTEM 1. Point 2. Path Single path Double path Source: Volume I, Guideline for the installation and maintenance of continuous emission monitoring systems, Version 6, November 2009
9 CONTINUOUS EMISSION MONITORING SYSTEM (CEMS) Probe SO2 NOx CO CO2 O2 PM Smoke Sampling Line SO2 NOx CO CO2 O2 Calibration Gases Display DAS Gas Analyzers
10 CONTINUOUS EMISSION MONITORING SYSTEM (CEMS)
11 LIST OF INDUSTRIAL PREMISES REGISTERED WITH DOE S REMOTE MONITORING AND ENFORCEMENT SYSTEM JOHOR KEDAH MELAKA 1. ANTARA STEEL& MILL SDN BHD 2. DYNAMIC PLANTATIONS BERHAD (GOMALI MILL) 3. FELDA PALM KILANG KELAPA SAWIT PENGGELI, KLUANG 4. FELDA SAWIT KAHANG 5. KILANG KELAPA SAWIT KEKAYAAN 6. KILANG KELAPA SAWIT PALOH 7. KILANG KELAPA SAWIT FELCRA BUKIT KEPONG 8. KILANG KELAPA SAWIT BUKIT PASIR 9. PERTUBUHAN PELADANG NEGERI JOHOR- PPNJ KAHANG 10. TANJUNG BIN POWERPLANT 11. TNB GENERATION SDN BHD, PASIR GUDANG 12. UMICORE MALAYSIA SDN BHD ( U) 1. LAFARGE MALAYAN CEMENT, MALAYAN CEMENT INDUSTRIES SDN BHD ( A), LANGKAWI 1. PANTAI MEDIVEST SDN BHD, BUKIT RAMBAI PERAK PERLIS SABAH 1. FOONG LEE SAWIMINYAK SDN BHD 2. FABER MEDI-SERVE SDN BHD 3. FELCRA PROCESSING & ENGINEERING SDN BHD 4. KILANG KELAPA SAWIT FELCRA BERHAD NASARUDDIN 5. KILANG MINYAK UNIK SDN BHD 6. SYARIKAT PELADANG DAN PERUSAHAAN MINYAK SDN BHD 7. TASEK CORPORATION BERHAD 1. PERLIS POWER PLANT 1. AUMKAR OIL MILL 2. TIMORA PALM OIL MILL Source:
12 COURT CASES ON OFFENCES COMMITTED UNDER THE ENVIRONMENTAL QUALITY (CLEAN AIR) REGULATIONS, 1978 YEAR 2011 Perak (1) Selangor (1) Sabah (6) Sarawak (1) STATE / NO OF COURT CASE 2012 Selangor (1) Sabah (1) 2013 Johor (2) 2014 Johor (1) Selangor (1) Source:
13 PEMS A PREFERRED SOLUTION TO CEMS
14 WHAT IS PEMS? Predictive Emission Monitoring System; Consist of software in a dedicated computer which collect the existing data from the process control; Use the mathematical algorithm to predict the emission level; and Track emissions released into the air by prediction.
15 PREDICTIVE EMISSION MONITORING (PEMS) Display COMPUTER SO2 NOx CO CO2 O2 Output Process Control Input Combustion Fuels: Natural Gas, Diesel, etc.
16 PREDICTIVE EMISSION MONITORING (PEMS)
17 Step 1 Step 2 Step 3 PEMS ENGINEERING DEVELOPMENT Data Collection Model Development Model Deployment 1. Characterization of emission monitoring requirement 2. Selection and correction of the process data input and output 3. Operating envelope identification 1. Build and analyze operating envelope 2. Performance testing or audit test 3. PEMS software configuration 1. Site visit by DOE (if required) 2. Quarterly and annually audit test 4. PEMS software development
18 PEMS RESULTS
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23 PREDICTIVE EMISSION MONITORING VS CONTINUOUS EMISSION MONITORING
24 COMPLIANCE TO THE REGULATIONS & GUIDELINES 1. Environmental Quality (Clean Air) Regulation, Vol.1 Guideline for Installation & Maintenance of CEMS, 2009 PEMS Not Applicable CEMS 3. Vol.2 Guideline for the CEMS Data Interface System, MS 2564: Performance Criteria & Test Procedures for CEMS, 2014 Not Applicable
25 PERIODIC PERFORMANCE AUDIT TEST REQUIREMENT & MAINTENANCE 1. MS 2564: Performance Criteria & Test Procedures for CEMS, Relative Accuracy Test Audit PEMS No Yes (Quarterly) CEMS Yes (Quarterly) No 3. Analyzers & Instruments periodic maintenance No Yes
26 COMPONENTS PEMS CEMS 1. PEMS software 1. Probes 2. Computer 2. Sampling line 3. Multiple analyzers 4. Pumps 5. Filters 6. Shelter or cabin 7. Data acquisition system (DAS) 8. Calibration gases 9. Computer
27 VALUE PROPOSITIONS COMPLIANCE SOLUTION RECEIVED DOE APPPROVAL (ALTERNATIVE TO CEMS) LOW INVESTMENT CAPEX : 50% < CEMS OPEX: 90% < CEMS PROCESS PERFORMANCE Provide real time analysis on combustion efficiency FLEXIBILITY TO BE IMPLEMENTED To change from CEMS to PEMS PEMS RELIABLE & ROBUST MODEL Valid for most of the plant condition and produce minimal monitor downtime (Avoid missing Data) EARLY WARNING SYSTEM Provide information on exceed emissions
28 SUCCESS STORIES
29 PEMS CERTIFICATION FOR COMBINE CYCLE BURNER IN POWER PLANT (2012)
30 sions from stationary ASMA PMC sources. and who was has MLNG ready been DUA involved to be was deployed completed as planned successf in December on the middle of November 2013 a PEMS directly or indirectly with the project. G DUA has been selected as the was ready to be deployed as planned onstration site with a selection of CERTIFICATION Based December from the Relative Accuracy Tes erator named A2941 as the Audit (also known as RATA) which wa eted FOR incinerator. GAS Based from the Relative Accuracy T conducted on 3 different proces Audit (also known as RATA) which w loading between 26 to 28 of Novembe incinerator INCINERATOR was installed IN with the conducted on 3 different proc stically hybrid PEMS software 2013, loading the results between indicated 26 to that 28 of PEMS Novem wa nology CHEMICAL Reference which also been Methods monitored as accurate 2013, the results as CEMS indicated for all that parameter PEMS w ce the to the Reference United State Methods monitored. as accurate as CEMS for all paramet PLANT (2013) ntal ordance Protection to the United Agency, State monitored. ronmental r quality control Protection and quality Agency, Congratulations to everyone of ASMA BD. A) for quality control and quality ASMA Congratulations PMC and who to everyone has been of involved ASMA rance. ASMA PMC and who has been involv directly or indirectly with the project. directly or indirectly with the project. Syahrizan Aida Farah Hafiz Amirul
31 THANK YOU VERY MUCH!
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