Industrial Accessories Company 4800 Lamar Ave Mission, Kansas 66202
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1 Industrial Accessories Company 4800 Lamar Ave Mission, Kansas GREEN FOUNDRY FOOTPRINT PP
2 Iron & Steel Foundry MACT 2
3 Iron & Steel Foundry MACT 3
4 Emission Identification 4
5 Foundry Emission Factors 5
6 Foundry Emission Factors 6
7 Foundry Emission Factors 7
8 Foundry Emission Factors 8
9 Foundry Emission Factors 9
10 Emission Identification 10
11 Emission Identification 11
12 12
13 13 Improving Environmental Footprint 1. Water Based or Renewable Components * Water Based Resins * Coatings 2. Recycle Components * Methanol & Phenol Recovery from Resin Production * Zircon Recovery from waste Streams 3. Lower VOC Emissions 4. Lower HAP s 5. Lower Odor Reduce Waste; Recycle Waste: Reduce Toxicity of Waste Waste can equal Tons of Casting Produced Waste is typically 75% Sand; 25% Dust; Sludge & Other
14 Improving Environmental Footprint 14
15 Emission & Effluent Guidlines 15
16 Emission & Effluent Guidlines 16
17 17 Energy Saving Guidlines 1. Motors with VFD 2. Auto-Off for Equipment when not in use 3. Reduce Compressed Air Pressure & Usage 4. Use High Efficiency Lighting 5. Use Superior Melting Practices. 6. Heat Treatment of Ladles
18 18 Low Cost Technology Practices Upgrade Sand Testing Better Molds Reduction in Scrap use Lower Casting Rejection Rate Improved Productivity Melting Practice Melt Cold; Pour Hot; & Pour Fast Preheat Ladles Use of Holding Furnace Scrap Reduction & Identification Data Collection Improved Lighting Training
19 19 IAC PRODUCTS - SYSTEMS - SERVICES PRODUCTS: SYSTEMS: SERVICES: BAGHOUSES PROCESS / NUISANCE AIR-TO-AIR HEAT EXCHANGERS BULK MATERIAL HANDLING FGD AND ACID GAS CONTROL EVAPORATIVE COOLING MERCURY CONTROL CKD CONVEYING PROCESS CONTROLS SPARE PARTS AND COMPONENTS BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION SERVICES STRUCTURAL STEEL FABRICATION
20 20 IAC Expertice Dust Filtration Baghouses; Cyclones; WESP Acid Gas Control Dry Sorbent & Semi Dry Absorber Pneumatic Conveying Pressure; Vacuum; Semi Dense Bulk Storage Silo & Tanks; Metering Systems Mechanical Transport Screw & Vibratory Conveyors System Accessories Rotary Locks; Double Dump Valves AR Elbows; PLC and MCC Systems; Chutes; Fans & Blowers Fabrication Structural Steel; ASME Tanks Engineering SS Detailing; Towers; Buildings BOP Engineering Construction Certified Mechanical & Process Plant Engineering Design & Build
21 EAF & Induction Melting Furnaces Baghouse 240,000 ACFM Ladle Innoculation with No Exhaust Ladle Innoculation with Exhaust 21
22 22 Close Cature Hood for Induction Furnace Hood Assembly on Furnace Roof. Furnace Roof can swing thru side hinged door. Duct on Trunion w/swivel connection. Emission Capture: Melting; Tapping and Charging
23 23 EAF with DEC & Combustion Chamber Water Cooled Duct and Combustion Chamber VOC; Dioxin and CO Emission Destruction
24 24 Foundry Operations Ladle Pouring or Auto Pour Floor Mold Cooling Rotary Shakeout Auto Robotic Finishing Cell Robot Feed to Turntable No Manual Handling Improved Casting
25 Enclosed Vibratory Conveyors & Enclosures 25
26 Grinding Booth with Supply Air 26
27 Modular Insulated Baghouses Assembled with Legs 27
28 EAF & Induction Melting Furnaces Baghouse 240,000 ACFM Spark-Box and Baghouse for EAF ID Fans and Outlet Stack 28
29 IAC M-Pulse Baghouse 50 psig Pressure 6-8m long Bags Pneumatic Dust Convey 29
30 IAC PNEUMATIC CONVEYING 30
31 31 IAC Representative Process Baghouse Installations Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F Nucor Steel-AR LMF and Meltshop 200,000 ACFM 250 F Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F Drake Cement, AZ (*) Clinker Cooler ACFM 392 F Drake Cement, AZ Coal Mill 20,598 ACFM 194 F Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F Nucor Steel, AL (*) (Engineering) Electric Arc Furnace 1,200,000 ACFM 250 F Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F Note: (*) IAC M Pulse Design with Long Bag, Low Pressure Cleaning Technology.
32 32 IAC Representative Process Baghouse Installations IAC Installations in India Dalmia Cement Ltd. (*) Cement Mill 443,200 ACFM 194F Krupp Polysius India Ltd. (*) Kiln / Raw Mill 80,046 ACFM 464F Birla / Satna Cement (*) ESP Conversion 40,023 ACFM 203F Birla / Satna Cement (*) ESP Conversion 22,366 ACFM 203F Note: (*) IAC M Pulse Design with Long Bag, Low Pressure Cleaning Technology. IAC - Baumco Reverse Air References in the Iron & Steel Industry: Krupp Industries GER EAF 1,765,000 ACFM Hadeed Ltd. SAU EAF 1,059,000 ACFM Great Lakes Steel USA EAF 1,231,000 ACFM Ferrowohlen SWI EAF 765,000 ACFM Crucible Steel USA EAF 865,000 ACFM CF&I USA EAF 540,000 ACFM Cascade Steel USA EAF 486,000 ACFM Bethlehem Steel USA EAF 874,000 ACFM Nucor Steel USA EAF 50,000 ACFM Kaiser Steel USA Re-ladling Station 600,000 ACFM Wheeling Pittsburgh USA Re-ladling Station 180,000 ACFM
33 33 Contact Information Corporate Address: Corp Tel: (913) Sales Tel: (800) Corp Fax: (913) Knoxville Address: 4800 Lamar Avenue Mission, Kansas Pramodh Nijhawan 318 Saint Andrews Drive Knoxville, TN Tel: (865) Fax: (865) Web:
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