Corporation UK Division. Middle East and Africa District 18 th Annual Conference MUSCAT - OMAN

Transcription

1 Corporation UK Division Middle East and Africa District 18 th Annual Conference MUSCAT - OMAN

2 ADDRESSING THE CHALLENGES OF THE MILLING INDUSTRY

3 WHAT ARE THE CHALLENGES Milling Process Simplification Increase plant efficiency Minimise investment cost for new plants Improve Product Quality Whiter and cleaner flour Increase flour extraction Reduction of Harmful Elements Lower Wheat Costs Enhance Nutritional Value of flour

4 Challenges are addressed by SATAKE PeriTec SYSTEM

5 PeriTec TECHNICAL EVOLUTION Year Equipment Type Stages 85 KB/IRM Horizontal 4 Abrasion/Friction 91 VBW Vertical 3 Abrasion 94 VBW Vertical 2 Abrasion 96 VCW Vertical 1 - Combination

6 APPLICATIONS: Bread flour Biscuit flour Starch flour Durum semolina

7 APPLICATIONS: New Milling Plant Existing Plant modernisation Increasing plant capacity

8 VCW Debranner - the Key Machine of PeriTec - The PeriTec process sequentially strips the bran layers from wheat kernel Allows controlled rate of bran removal From 1.0% ~ 8% and even higher if desired. Minimizes abrasion into the aleurone layer and endosperm

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10 WHAT ARE THE CHALLENGES Milling Process Simplification Increase plant efficiency Minimise investment cost Improve Product Quality Whiter and cleaner flour Increase flour extraction Reduction of Harmful Elements Lower Wheat Costs Enhance Nutritional Value of flour

11 BENEFITS OF PERITEC: SIMPLIFIED CLEANING

12 HIGH CAPACITY Colour Sorting Technology

13 ALPHASCAN 25 T/H WHEAT CLEANING LOW COST HIGH CAPACITY ( Kg/Wheat Per Hour) OWN SOFTWARE SYSTEM AUTOMATIC CALIBRATION EASY CHUTE CHANGE HIGH RESOLUTION REMOVES DISCOLOURED CONTAMINATION: - ERGOT - BLACK SEEDS - BLACK TIP GRAIN - DARK STONES - LIGHT STONES

14 Re-Sort Facility 5 Channel ALPHASCAN Sorter has optional re-sort facility 4 Channels are used for main sorting Reject product is sorted again on 5 th channel to recover much of the good grain that may have been rejected on the first sort. 4 CHANNEL MAIN SORT 1 CHANNEL RE-SORT

15 FRENCH DURUM INCOMING PRODUCT: 8000 kg/hr ACCEPT AFTER RESORT: 99.09% REJECT: 0.91%

16 ENGLISH SOFT WHEAT INCOMING PRODUCT: kg/hr ACCEPT (NO RESORT): 99.2% REJECT: 0.80%

17 COLOUR SORTING WHERE IN THE CLEANING PLANT FLOW IS THE COLOUR SORTER USED?

18 COLOUR SORTING IN WHEAT CLEANING

19 COLOUR SORTING IN WHEAT CLEANING

20 Grain Silos INSTALLATIONS Mills

21 Even Mobile Cleaning!

22 WHEAT CLEANING IS SIMPLIFIED WITH PERITEC DEBRANNING AND COLOUR SORTING ALPHASCAN PERITEC

23 Milling of PeriTec process Wheat shatters as pressure is applied near the nip of the roll Large semolina particles in the fluting

24 Process Comparison PeriTec and Conventional

25 1Bk BENEFITS OF PERITEC: SIMPLIFIED MILL FLOW A P1 C 2Bk MD P2 B D 3Bk 3 MD P3 E 4Bk BF B2 G 5Bk F F Milling Flow Diagrams H Conventional Mill (extra equipment) PeriTec Mill

26 Cost Effective Capacity Increase PERITEC BOOSTER MILL 1BK SIZ CS A C 2BK PT/RE MD B D 3BK FS 4BK B2 E IV RE G F BRAN BR RE 300 T/D Conventional 120 T/D PeriTec Booster H

27 1Bk CAPACITY INCREASE : UP TO 20% D1 P1 P11a R1 C1 DIV 1 P7 C F P10 P9 2Bk C F P2a DIV 2 P8 D2 P11b P12 R2 P18 C2 3Bk P2b P3 DF D3 P13 R3 4Bk D4 D6 P4 P14 Key 5Bk P5 D5 P15 Relocated Equipment for PeriTec Flow 6Bk F P17 D6 P16 Conventional Mill

28 PeriTec Performance : Semolina Conventional PeriTec Semolina Ash 0.69 Flour 1 Ash 1.11 Flour 2 Ash % 67.0% 11.0% 10.2% 4.0% ---- Canadian Semolina Mill 1995

29 REMOVAL OF BLACK TIP Grains of score 0, 1, 2 and 3

30 APPLICATIONS: Durum Semolina

31 WHAT ARE THE CHALLENGES Milling Process Simplification Increase plant efficiency Minimise investment cost Improve Product Quality Whiter and cleaner flour Increase flour extraction Reduction of Harmful Elements Lower Wheat Costs Enhance Nutritional Value of flour

32 Comparison with Straight Flour (1CW) Debranned Yield (%) Extraction (%) Bran% (%) CGV Colour L* Whole Grain

33 BENEFITS OF PERITEC REDUCTION OF HARMFUL ELEMENTS: Fungal Diseases Insect Fragments Micro-Organisms Pesticide and Fumigant Residues Vomotoxins Heavy Metals

34 % Removal of Harmful Elements Reduction In Mould Damaged Wheat Flour Total Yeast & Mould % Debranned

35 BACTERIA - COLONY FORMING UNITS Conventional PeriTec

36 HAGBERG FALLING NUMBER 400 PeriTec: Increased Hagberg Falling Number DEBRANNING RATE

37 BENEFITS OF PERITEC FOR SEMOLINA MILLS Wheat Lower wheat costs Specks Reduced black and brown specks Colour Brighter semolina Granulation Increased % of coarse semolina Ash Reduced semolina ash Capacity Increased plant capacity Yield Higher yields

38 BENEFITS: Improved Product Quality Removal of Harmful Elements Higher Yields Increased Capacity Granulation Enhancements Lower Wheat Costs Enhanced Nutritional Value Value Added Co-Products Longer Roll Life Flow Simplification

39 PERITEC REFERENCES

40 PERITEC REFERENCES

41 SOUTH AFRICA 120 Tonnes Per Day Compact Mill

42 220 Tonnes Per Day Durum Mill PeriTec ALGERIA

43 MOROCCO 130 Tonnes Per Day Durum Mill PeriTec Conversion 240 Tonnes Per Day Durum Mill PeriTec Conversion

44 TURKEY 2 x VCW 5A 240 Tonnes Per Day Mill with PeriTec

45 CHINA 500 TPD MILL

46 MAIZE MILLING PLANT

47 MAIZE ETHANOL PLANT

48 MAIZE ETHANOL PLANT

49 SATAKE PeriTec Thank you