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7 Energy Metering and Management Knowing how to measure energy use in buildings will help you set better energy efficiency goals. Robert Engelbrecht Sales Engineer
8 COMPANY OVERVIEW Aquip Systems Delivering high quality products and specialist service in Australia for over 25 years. Representing world leading brands in industrial instrumentation and providing specialist services to various industries across Australia including: Oil & Gas Petroleum Mining HVAC Water & Waste Water Marine Chemicals Defence Power Manufacturing and Processing Due to our long-standing relationships with our principals, we can offer our customers the highest level of product expertise. The end result is a well-engineered product and service solution designed for your applications, delivered on time and within budget to meet and exceed your expectations. Our after-sales support is just as important to us. We have workshops in Bentley and O Connor in Western Australia and Warriewood in NSW, that are fully equipped to handle equipment repairs, calibration checks and upgrades. Our sales and service activities are across all the states and territories of Australia. We carry an extensive range of products, accessories and spares to ensure efficient turnaround for our customers. Technical advice and training is also available and is vital to achieving the best possible results from our customers equipment and maintenance programs. 1
9 Energy costs are rising. Energy Metering and Management And the initiatives to reduce a building s overall carbon footprint are as well. What can we do? The answer: An Energy Management Program. There are many aspects involved in an energy management program. Cooling and heating a campus, commercial building, or other large facility can represent over 33% of total energy consumption. Thermal energy measurements are required to properly assess energy consumption, as well as control the distribution of chilled and hot water.
10 Energy Metering and Management How does thermal energy metering work? The management of thermal energy (cooling and heating) in a building is accomplished through sub-metering and main chiller systems metering. With sub meters on each floor or for each tenant, building owners can determine where the most energy is being consumed and pass along costs or work to reduce energy costs. Steam, hot water and cool water is pumped into a building via a central heater/chiller or the district energy utility. Flowmeters and temperature sensors can measure the flow and Delta T to calculate BTU s consumed. A meter system by floor or by tenanted space will allow developers /managers/engineers to allocate costs, or identify consumption issues.
11 Energy Metering and Management There are two steps to determining how much energy is consumed in the heating or cooling of a facility. Say you have a high rise building that you need to cool. You ve got chillers generating cold water to circulate throughout the building in a closed loop. Water is pumped into the building at 24 degrees, and returns to the chiller at 52 degrees. To find out how much energy was consumed, you need to measure the flow and temperature of the chilled water as it enters the building, as well as the temperature of the water as it returns (the flow should be constant, since this is a closed loop). So, in order to determine the energy consumption, you need to measure flow and Delta T to calculate KW s consumed.
12 Energy Metering and Management You know when you are consuming the most energy, when you are not, and exactly what it is costing you. With that information, you can determine what you need to change to lower your energy costs. But, that s only half the story. You may have multiple tenants in your building, and want to charge them based on their energy consumption. Even if the entire building is the same organisation, you want to know where your greatest energy consumption is, so you can manage it. That s where main and sub-metering comes in.
13 Energy Metering and Management Sub-metering gives you the precision that you need to pinpoint exactly where you are consuming the most energy to either pass along the costs, or take steps to lower energy consumption. So, if you place flowmeters and temperature sensors at each floor, and use the same calculation, you can better determine those areas of energy consumption. Distribution can then be monitored throughout a building, providing the necessary data for: optimisation balancing billing development of a strategy to reduce consumption
14 Energy Metering and Management Thermal energy calculators are ideal as a stand-alone device. It takes an input from a flow meter along with the supply and return temperature of the chilled water (CHW) or hot water (HW) to provide a thermal energy output. The benefit of a stand-alone thermal energy calculator is it allows the end user to pair it with any flow meter (e.g. Magnetic, Clamp, DP) giving the flexibility to apply the appropriate flow meter technology to various CHW and HW measurements (e.g. new installation, existing, etc.).
15 Thermal Energy Metering AUS Standards There are no Australian standards but EN1434 standard is commonly adopted/referenced Accuracy based classification - energy Class 1 ±1% Class 2 ± 2% Class 3 ± 3% Temperature ±0.5% (can be larger at high differentials)
16 Thermal Energy Metering AUS Standards The National Measurement Institute (NMI), a division within the Department of Industry, Innovation and Science is Australia's peak measurement body responsible for biological, chemical, legal, physical and trade measurement. There are no current NMI Pattern Approval Requirements:... at this time NMI has no formal requirements regarding the pattern approval and verification of thermal energy meters (a.k.a. heat meters)
17 NABERS NABERS is a national rating system that measures the environmental performance of Australian buildings, tenancies and homes. NABERS measures the energy efficiency, water usage, waste management and indoor environment quality of a building or tenancy and its impact on the environment and its performance is rated on a 1-6 star scale.
18 Green Star Green Star is a national, voluntary, holistic environmental rating system that evaluates the environmental design and construction of buildings and communities. Green Star rating tools help the property industry to reduce the environmental impact of buildings, improve occupant health and productivity and achieve real cost savings, while showcasing innovation in sustainable building practices.
19 Courtesy GE Energy Metering and Management
20 Thermal Energy Metering How we measure it
21 Thermal Energy Metering - Principal
22 The Ultrasonic metering principle MULTICAL 602
23 Thermal Energy Metering Flow Measurement Ultrasonic Magnetic
24 Flexim Liquid Flow Meters Building Industry Flexim FLUXUS F Hour Li-ion battery 2 Channels 100,000 data point memory IP65 Portable Advanced A/D converters for high accuracy temperature input (thermal metering) Easy-to-use software for trending and reporting Ideal for commissioning, audits, surveys etc Flexim FLUXUS ADM 7407 Permanent 2 Channels IP65 24V DC or 240V AC Modbus, HART, 4-20mA, Relay outputs available Advanced A/D converters for high accuracy temperature input (thermal metering) Maintenance-Free Ideal for high-accuracy flow metering any pipe, any liquid, any temperature, any flow-rate 25
25 Transducers Transducer Design Stainless Steel transducer covers, conduit cable rugged Lemo connector water tight Paired transducers precision (typical zero point error < 0.005m/s) Calibration can be traced back to international standard; calibration certificate acc. to ISO 9001 Transducer data in EPROM precise measurement avoids input errors accelerates start-up traceable documentation 26
26 Calibration Loop Flow calibration All transducers are calibrated on a calibration loop in the factory. DN25 to DN200 Flow rates up to 400 m³/h can be traced back to international standards. Calibration / transducer information is stored on EPROM. calibration data calibration rig Factory calibration Transducer Pipe Diameter S (8 MHz) DN25 Q (4 MHz) DN 65 M (1 MHz) DN100 K (0.5 MHz) DN200 27
27 Dry Coupling Flexim s Permanent Coupling Foil The transducer must make direct contact with the pipe without the presence of bubbles. Historically, this was achieved using a silicon gel. Unfortunately, this gel slowly evaporated and needed to be re-applied. Transducer Pipe Non-Liquid Coupling Foil Flexim now employ a dry coupling using a Viton pad. This means that the transducer can be installed underneath insulation without ever needing maintenance the system is truly maintenance-free! 28
28 Advantages Advantages of Clamp-On Ultrasonic Flow Meters High Accuracy (±1.2% of reading ±0.01m/s) High Repeatability (0.15% of reading ±0.01m/s) High Turndown ( m/s) Drift Free Performance Minimal installation efforts and costs No spool-piece price effective at higher pipe diameters Maintenance free with dry coupling foils Ideal for retrofit No pipe cutting needed for mounting and servicing Commercial appeal Any liquid, any temperature, any pipe, any flow No risk of leakage No parts in contact with the medium (ideal for aggressive media) No system pressure loss Independent of electrical conductivity, pressure, temperature and viscosity No moving parts no wear and tear Application benefits 29
29 Thermal Flow Metering Flow Transducers Flexim CDQ2N52 Non-Invasive Ultrasonic Flow Transducers Technical Data Wave Type Operating Frequency Inner Pipe Diameter Range Operating Temperature Housing Material Contact Surface Ingress Protection Pipe Coupling Length Width Height CDQ2N52 Shear Wave 4 MHz 25 50mm; Extended mm ºC (High-temperature available upon request) Stainless Steel PEEK IP65 Dry Viton pad 39mm 22mm 25.5mm 30
30 Thermal Flow Metering - Temperature Flexim Pt-100 Clamp-On Temperature Probes Technical Data Type Design Accuracy T Accuracy ΔT Measuring Range Ingress Protection Length Width Height Clamp-On Temperature Probes Pt100 matched according to DIN wire ±(0.15 C + 2x10-3T [ C]), class A - 0.1K(3K <ΔT<6K), more corresponding to EN C IP66 15mm 15mm 20mm 31
31 Smart metering data demands Neartime Realtime Hourly Yearly Monthly Daily Improved and efficient utility operations & End-user engagement Meters voor energiebesparing Creating additional value Data for billing purpose Basic meter to cash
32 Energy metering
33 MULTICAL family MULTICAL 603 MULTICAL 403 MULTICAL 801
34 Heat/Cooling meter Key features: Programmable data logger with AMR Configurable M-Bus modules with logger read-out On-site configuration via front keys Pulse inputs and pulse outputs Real-time clock backup 16 years battery lifetime IP68 flow sensor 35 MULTICAL 403 _GB_
35 Flow sensors Nom. flow qp [m³/h] Max flow qs [m³/h] Min. flow qi * [l/h] Min. flow cut-off [l/h] Saturation flow [m³/h] Nom. Diameter [mm] Δp@qp [bar] kv q@0.25 bar [m³/h] DN15/DN DN15/DN DN , DN DN DN DN *Dynamic range qp:qi = 100:1 36 MULTICAL 403 _GB_
36 MULTICAL 603 Cooling meter Heat meter Heat-/cooling meter Front key operation and configuration Ultrasound Configuration software Loggers for diagnostics Many communication options
37 Communication Wired and wireless communication Modbus Require High-Power Supply KNX BACnet MS/TP Data LonWorks M-Bus METASYS N2 SIOX ETHERNET/IP Radio Wireless M-Bus ZigBee GSM/GPRS 3G GSM/GPRS High-Power RadioRouter
38 Communication Base module Plug-in module very easy to install Pulse inputs on most base modules
39 Communication Hourly values Daily values Monthly values Yearly values Info codes Consumption (increase) per hour (1392 hours) Consumption (increase) per day (460 days) Counter register (36 months) Counter register (15 years) Information codes of the latest 50 events
40 Sir Charles Gairdner Hospital Sir Charles Gairdner Hospital is a teaching hospital located in Nedlands, Western Australia. The Queen Elizabeth II Medical Centre (QEIIMC) is evolving and when construction is completed in 2016, will be the largest medical, research and educational facility in WA. Aquip has supplied and commissioned 47 Ultrasonic Energy Meters for the following on site upgrades: a new Central Energy Plant a Comprehensive Cancer Centre, which combines multiple oncology treatment areas into one location new laboratories, including high level physical containment facilities a new Mental Health Unit the Harry Perkins Medical Research (formerly the Western Australian Institute of Medical Research)
41 Perth Children's Hospital Located adjacent to the Queen Elizabeth II Medical Centre (QEIIMC) Schneider Building chose Aquip to supply and commission the main chiller energy meters. Aquip has supplied and commissioned 23 Ultrasonic Energy Meters for the central Chiller systems throughout the construction.
42 Curtin University Curtin University has a vision to create a vibrant urban hub of economic vitality, world-class knowledge, sustainable living, creative spirit and cultural diversity - to build the City of Innovation. Curtin University s Bentley campus masterplan has achieved a 5 Star rating under the Green Building Council of Australia s GREEN STAR COMMUNITIES rating system. Curtin University chose to use Aquip to supply and commission 29 Ultrasonic Energy Meters for the chiller systems and with future expansions to the site, they are now seeking sub-metering solutions.
43 Murdoch University Murdoch University in Perth, Western Australia, has an enviable reputation as one of Australia's top teaching and research universities. Murdoch University chose to use Aquip to supply and 6 Ultrasonic Energy Meters for the chiller systems and with future expansions to the site, they are now seeking sub-metering solutions.
44 Large Diameters 45
45 Small Diameters 46
46 High Pressure 47
47 Water Corp Portable Bore Meter Testing 48
48 Robert Engelbrecht Sales Engineer Aquip Systems Thank You 49
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