MoT) and Process Simulators (ProSim( ProSim) ) through CAPE-OPEN Standards

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1 Interoperability between Modelling Tools (MoT( MoT) and Process Simulators (ProSim( ProSim) ) through CAPE-OPEN Standards Ricardo Morales-Rodríguez 1, Mauricio Sales-Cruz 1, Rafiqul Gani 1, Stéphane Dechelotte 2, Alain Vacher 2 and Olivier Baudouin 2 1 CAPEC, Department of Chemical Engineering, Technical University of Denmark, Lyngby, Denmark 2 ProSim, Stratege Batiment A, BP 2738, Labege Cedex, 31312, France

2 Outline Objective Computer Aided Process Engineering Tools MoT ProSim & CO Interface (SIMULIS & Wrapper) Integration of MoT-ProSim Case Study Thermo-Interface (External-Model:PC-SAFT) Unit-Interface (Model:Short-Path Evaporator) Conclusions AIChE Annual Meeting San Francisco California 2

3 Objective Highlight aspects of interoperability of software tools through the application of Computer-Aided Modelling tools (for generation and use of Modelling Objects) in CAPE-OPEN compliant process simulators more specifically, uses of COinterfaces for thermo-models and unit operations are demonstrated AIChE Annual Meeting San Francisco California 3

4 Computer Aided Process Engineering Tools 1. MoT 2. ProSim Simulis thermodynamic CO-wrapper ProSim Plus AIChE Annual Meeting San Francisco California 4

5 Computer Aided Process Engineering Tools 1. MoT 2. ProSim Simulis thermodynamic ProSim Plus AIChE Annual Meeting San Francisco California 5

6 Computer Aided Process Engineering Tools 1. MoT 2. ProSim Simulis thermodynamic ProSim Plus AIChE Annual Meeting San Francisco California 6

7 MoT-Prosim Integration CAPE-OPEN CAPE-OPEN Unit Unit Wrapper Wrapper SIMULIS SIMULIS AIChE Annual Meeting San Francisco California 7

8 CO-thermo interface PME CAPE-OPEN P.P. Wrapper CAPEC PC Saft (MoT) Create Create LoadModel GetNumberVariables GetVariableAt... CalcEquilibrium SetValueAt SolveEquations GetValueAt... CalcProp SetValueAt SolveEquations GetValueAt... Free Free AIChE Annual Meeting San Francisco California 8

9 CO-unit model interface PME CAPE-OPEN Unit Wrapper CAPEC Evaporator (MoT) Create Create LoadModel GetNumberVariables GetVariableAt Connect ports Edit parameters... Validate Calculate SetValueAt SolveEquations GetValueAt GetPlotHeaders GetTimePoint... Free Free AIChE Annual Meeting San Francisco California 9

10 Case Studies 1. Highlights interoperability through the use of an external model (PC-SAFT) through the CO-thermo interface in PROSIM, which is run from EXCEL - for a binary mixture of methane-butane (saturation point & property calculations) 2. Highlights interoperability through the use of an eternal unit operation model (short-path evaporation) for the recovery of a chemical from a feed mixture using PROSIM as the simulator and wrapping the MoT-model object for the CO-socket in PROSIM AIChE Annual Meeting San Francisco California 10

11 Case Study 1: Thermo Interface 1. External Thermo-model (PC-SAFT) AIChE Annual Meeting San Francisco California 11

12 Case Study 1: Thermo Interface 1. Validation & comparison of results Fugacity coefficient for n-butane (Liquid phase) Fugacity coefficient for methane (Liquid phase) (fugacity) Φ (fugacity) Pressure (atm) Pressure (atm) Simulis (SRK) Mot-Prosim (PC-SAFT) Simulis (SRK) Mot-Prosim (PC-SAFT) AIChE Annual Meeting San Francisco California 12

13 Case Study 1: Thermo Interface 1. Validation & comparison of results Bubble and Dew point for methane 160 Pressure (bar) T = 21.1 C x n-but = x CH4 = Methane Mole fraction Simulis Bubble Point Simulis Dew Point MoT-ProSim Bubble Point MoT-ProSim Dew Point AIChE Annual Meeting San Francisco California 13

14 Case Study 2: Unit Interface 2. Short-Path Evaporator Model Momentum balance ν Rate of Evaporization ( ) Energy balance 2 (, ) v y z y 2 = g n d ( κβ ) { ( ) } vap Ii z γ i p i P = 2 π R ki; ki = 1 1 F 1 e z 2π RgM its ( z) P ref v ( y, z ) (, ) λ 2 (, ) 2 (, ) T y z T y z T y z = z ρcp y z Mass Balance (, ) v y z (, ) 2 (, ) 2 (, ) Ci y z Ci y z Ci y z = Di z y z *Sales-Cruz, M. And Gani, R., 2006; Computer-Aided modelling of short path evaporation for chemical product purifications, analysis and design, Chem. Eng. Res. and Des. 84, 7, AIChE Annual Meeting San Francisco California 14

15 Case Study 2: Unit Interface AIChE Annual Meeting San Francisco California 15

16 Case Study 2: Unit Interface 2. Short-Path Evaporator Model Streams Liaison 1 Liaison 2 Liaison 3 From Entrée du procédé 1 CAPEC Evaporator CAPEC Evaporator Partial flows kg/h kg/h kg/h d-limonene WATER Partial flows mol/s mol/s mol/s d-limonene E WATER Total flow kg/h Physical state Vapor Vapor Vapor Temperature K Pressure Pa Enthalpy kcal/h E AIChE Annual Meeting San Francisco California 16

17 Conclusions Through two (MoT & PROSIM) modelling/simulation tools, it has been shown how to apply the CO-interfaces without additional programming effort Using the highlighted approach, any new thermo-model or unit operation model can be converted into a model object, which is then connected to a simulation environment supporting CO-interfaces, thereby achieving plug & play (interoperability) of software tools and models Current and future work is extending this approach to other modelling problems, such as, parameter estimation, customized simulators, and modelling for product behaviour analysis AIChE Annual Meeting San Francisco California 17

Use of CAPE-OPEN standards in the interoperability between modelling tools (MoT( MoT) ) and process simulators (ProSim)

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