Biodegradable Nanofibrous Filters for Air Filtration

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1 Biodegradable Nanofibrous Filters for Air Filtration Raheleh Givehchi Chenping Ni Patrick Bardo Zhongchao Tan Department of Mechanical & Mechatronics Engineering University of Waterloo Ontario, Canada 65 th Canadian Chemical Engineering Conference Oct 4-7, 2015, Calgary, Canada 1

2 Indirect formulation Low visibility of PM (smog/fog) Environmental Climate change Product of Fuel Impact thermal radiation Combustion+ Adsorption Ammonia+ Reflection Solvents Water and soil Direct release of pollution through PM precipitation 2

3 Coarse Particles µm Health effects Headache Heart diseases Mortality Premature death Fine Particles Cancer <2.5 µm Inhalable Particles <1 µm Nanoparticles <100 nm 3

4 Solution Wear a respiratory mask to protect the respiratory system from inhalation of airborne PM. Knowledge gap: Performance of nanofibrous filters in respiratory mask 4

5 The objectives of this study are: Determine the filtration efficiency of nanofibrous filter media for capturing PM10. Determine the filtration efficiency of nanofibrous filter media in respiratory mask for protection Comparing the filtration efficiency of nanofibrous filter respiratory mask with commercial ones 5

6 Commercial Respiratory Masks Nanofibrous Filter mounted in mask 1 Replace the filter of the commercial mask with the fabricate nanofibrous filter Employing two circular filter media with a diameter of 25 mm 6

7 Electrospinning Setup for Filter Fabrication Polyvinyl alcohol (PVA), 10% w/w V=15 kv d=10, 15 cm Deposition times: 5, 15, 30 min NF1, d=10 cm NF2, d=15 cm Frequency (%) Frequency (%) df: 183 nm L: 12 µm α: Fiber Diameter (nm) df: 145 nm L: 6 µm α: Fiber Diameter (nm) 7

8 1) Experimental Setup to test filter media Due to anthropometric differences, no respirator can be guaranteed to fit all users Filtration efficiency η 1 Filter media holder Fluidized Bed Generator (TSI 3400A) APS (TSI 3321) 8

9 2) Experimental Setup to test respiratory mask Fluidized Bed Aerosol Generator Due to anthropometric differences, no respirator can be guaranteed to fit all users Respiratory Mask Shape 1 Shape 2 Shape 3 APS 3321 Due to anthropometric differences, no respirator can be guaranteed to fit all users 9

10 PVA Filtration Efficiency NF1, prepared at d=10 cm NF2, prepared at d=15 cm Filtration Effciiency 100% 80% 30 min 60% 15 min 40% 20% 5 min 0% Particle Diameter (micron) Filtration Effciiency 100% 80% 30 min 60% 40% 20% 15 min 0% 5 min Particle Diameter (micron) Although NF2 has the lower mean fiber diameter, it does not have the highest efficiency, due to the smaller thickness. 10

11 Comparison between the performance of commercialized filter media with nanofibrous filter 100% Filtration Efficiency 90% 80% 70% 60% Except two filter media, others including nanofibrous filters have efficiency higher than 99% Particle Diameter (Micron) 11

12 Filtration Efficiency of different dust masks: head 1 Although the dust masks employed high efficient filter media, their practical efficiency is not high for all of them. 100% Filtration Efficiency 80% 60% 40% 20% 0% NF Particle Diameter (Micron) 12

13 Filtration Efficiency of different dust masks: head 2 Dust masks perform differently for different head s shape 100% Filtration Efficiency 80% 60% 40% 20% 0% NF Particle Diameter (Micron) 13

14 Filtration Efficiency of different dust masks: head 3 Statistical analysis showed that the head s shape has a strong significant effect on the performance of FFR (P<0.05) 100% Filtration Efficiency 80% 60% 40% 20% 0% Particle Diameter (Micron) 14

15 Effects of head s shape on mask performance Efficiency 100% 80% 60% 40% 20% 0% Commercial Particle Diameter (Micron) Efficiency 100% 80% 60% 40% 20% 0% Nanofiber Particle Diameter (Micron) 15

16 Leakage of dust masks for two filter media Filtration Efficiency Sealed NF>Commercial Non-Sealed NF<Commercial 100% 80% 60% 40% 20% 0% NF-Sealed 0.56 in H 2 O 0.13 in H2O Commercial, Non-sealed Commercial-Sealed 0.13 in H 2 O NF, Non-sealed Particle Diameter (Micron) 16

17 The performance of dust masks depends on both face and mask shapes. The filtration of dust masks are the same for different heads in the case of sealed masks, because results eliminates the leakage of dust masks on the face. Employing the NF in the specific designed commercialized mask was not effective due to the high leakage NF must be employed in dust mask with the larger surface area and lower leakage 17

18 Acknowledgment 18

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