Implementation of the Tertiary MBR to Meet Today s Industrial Water Demands and Solve Tomorrow s Reuse Challenges
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1 Implementation of the Tertiary MBR to Meet Today s Industrial Water Demands and Solve Tomorrow s Reuse Challenges 2016 Arizona Water Reuse Symposium Bryce Danker, P.E. Hazen and Sawyer
2 Overview MBR Experience MBR Evolution Definitions MBR Process WBMWD Drivers Project Progression Designing for the Future with Operations in Mind
3 MBR Experience Hazen and Sawyer: 10+ Recent MBR Projects Personal MBR Experience: Carson Tertiary MBR (TMBR) MBR Operator and Field Engineer Proof of Concept Pilot Process Engineer on 2.0 MGD TMBR Design Process Troubleshooting (Multiple Clients) Biological process modeling/optimization Foam control and mitigation
4 MBR Evolution Yamamoto et al Advances in Membranes Advances in Control Advances in Membrane Maintenance 2016
5 Definitions Recovery Permeate/Feed Flux Throughput per membrane area. Gallons per square foot per day (gfd) Air Scour Aeration used to remove solids from membranes CIP Clean In Place. Chemical cleaning of membranes in tank Backwash Intermittent reverse flow to remove solids from membranes Enhanced Backwash Reverse flow with brief chemical dosing used to increase CIP interval (Chemical Enhanced Backwash, Enhanced Flux Maintenance)
6 MBR and CAS Process MBR MLSS Conc.: 6 to 10 g/l RAS Flow: 2-5 Q CAS MLSS Conc.: 2 to 5 g/l RAS Flow: 0.5 to 1 Q
7 MBR Process Mixed Liquor from Aeration Tank Scour Air Gross Filtrate (Inst. Flux) Backwash Net Filtrate (Ave. Flux) Cleaning Chemical Membranes Mixed Liquor Return
8 West Basin Municipal Water District Innovative District Water and Recycled Water to 185 sq. mile service area (~1 M people) Designer Water: Irrigation, Cooling Tower, Seawater Barrier and Groundwater Replenishment, Low and High Pressure Boiler Feed
9 Project Drivers Tesoro Refinery
10 Project Drivers Compact Footprint Adaptable and Robust treatment for Variable Influent Quality Submerged Membrane Filtration Excellent and Consistent Effluent Quality Easily Expandable Design High On-line Factor
11 Innovative Process The Overall Flow Scheme Los Angeles HWRP HWRP Secondary Effluent NH3-N 48 TSS 25 NTU 10 ECLWRF ECLWRF T22 NH3-N 48 TSS 5 NTU 3 CRWRF CRWRF Nit. Product NH3-N 0.1 TSS <0.2 NTU <.5 Tesoro Refinery
12 Project Progression Technology Evaluation Validation Pilot Testing 30% Design 60%,90%,100% Design Construction Startup Implementation
13 Technology Evaluation BAFs MBBR SBR TMBR
14 Project Progression - Piloting Proof of concept pilot Excellent robust performance Minor Pilot Challenges
15 Project Progression - Piloting
16 Piloting Progression 30% Design Reviewed Multiple Capacity Options Partial or Complete MF Replacement 2 3 mgd TMBR Potential Biofor build out Developed 30% PDR and Cost Estimate Laid foundation for current project
17 Project Progression 60% Design Builds upon 30% design Independent review and improvement of design 2 nd Piloting Round Operator Training
18 Project Progression 60% Design
19 Designing for Today and the Future
20 Designing for Today and the Future
21 Designing for Today and the Future Toray GE Fibracast Puron Toray Toray GE Puron Multiple Membrane Systems on Open MBR Rack Open membrane system approach Provides district flexibility for future installations Tankage and support equipment designed to suit multiple vendors
22 Designing for Today and the Future In place Clean Water Flux Flexible System (blowers and chem addition
23 Project Progression 90% and 100% Design Finalize Design Membrane Pre-Selection Potentially Pilot Selected Membrane
24 Project Progression Construction and Startup MOPO incorporated into design Key to maintain plant production during startup and testing
25 Key Advantages Recap Superior Water Quality Cooling Tower Feed no ammonia or particulates Boiler Feed suitable for feed to RO Robust Treatment of Variable Influent Designed with Operations in Mind
26 Acknowledgements Kevin Alexander Hazen and Sawyer Buddy Boysen Hazen and Sawyer Brad Reisinger Hazen and Sawyer Troy Walker Hazen and Sawyer Don Zylstra West Basin Municipal Water District Eric Owens West Basin Municipal Water District
27 Bryce Danker Process Engineer Hazen and Sawyer 7700 Irvine Center Dr. Suite 200 Irvine, CA hazenandsawyer.com
28 Bryce Danker Process Engineer Hazen and Sawyer Troy Walker Senior Associate & Reuse and Membrane Practice Leader Hazen and Sawyer hazenandsawyer.com
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