Stainless steel magnetic drive centrifugal pumps efficient robust safe

Transcription

1 Stainless steel magnetic drive centrifugal pumps efficient robust safe MKP Magnetic drive chemical process pump MKP-S Self-priming magnetic drive chemical process pump MKTP Magnetic drive chemical process sump pump according to DIN EN ISO: 2858; 5199; meet the EC Directives: 26/42/EC (Machinery); 94/9/EC (ATEX)

2 2 Closed impeller of the stainless steel magnetic drive pumps

3 CP Pump Systems Stainless steel magnetic drive centrifugal pumps CP Pump Systems CP Pump Systems is a Swiss traditional firm with a high innovation power. For more than 6 years, we have developed and produced qualitatively high-tech products and provided services for international customers with the highest demands. We produce reliable and innovative centrifugal pumps for the following industries: chemistry, pharmaceutical, biotechnology, food and beverages, pulp and paper. With a network of representatives in more than 4 countries, we offer firstclass consulting worldwide and guarantee efficient customer service directly on site. We place especial emphasis on energy efficient products and services. With us, ecological solutions always accompany maximum security and economic considerations. As a pioneer in this area we therefore advise and accompany customers with varied concerns along the overall added-value chain. Stainless steel magnetic drive centrifugal pumps The sealless magnetic drive pumps, MKP, MKP-S and MKTP, are excellently suited for the high requirements of the chemical industry and numerous other industries. With these highly developed and extraordinarily efficient pumps, liquid media of diverse types can be pumped reliably and absolutely safely. The MKP, MKP-S and MKTP pumps work on the basis of reversed drive principle. Thanks to their special design, they require no plain bearing carrier. The one-piece, centrally located impeller bearing is optimally flushed and cooled with the pumped liquid. Therefore also liquids with solid contents and more volatile liquids can be pumped. Depending on the pumped medium, liquids with up to 3% solid content and grain size of up to 1 mm can be pumped. The impeller of the pumps rotates according to the gyroscopic effect around a stationary axle and is hydraulically optimally balanced. Only small bearing forces act, what increases the operational reliability of the pumps. The MKP, MKP-S and MKTP pumps are compact and with a minimum of dead space. Moreover, they consist of a few robust single components. The intelligent modular system facilitates the assembly and reduces the costs for spare parts, servicing and maintenance to a minimum. 3

4 Conventional magnetic drive pump design without heating jacket Conventional magnetic drive pump design with heating jacket 4

5 CP s MKP pump design unique easy compact MKP without heating jacket The design of the MKP offers decisive advantages compared with the conventional pump design: 1 The central bearing arrangement, small bearing forces and the missing plain bearing carriers guarantee high operational reliability and permit an optimum support of liquids with solid contents and volatile liquids. 2 A generously dimensioned flushing channel branched from the discharge provides that the bearing is excellently flushed and cooled by the pumped liquid. 3 Compact design and minimum dead space 4 Simple and assembly friendly thanks to a few component parts MKP with heating jacket 6 6 The design of the MKP offers decisive advantages compared with the conventional pump design: 5 The heating of the entire pump with the help of a single heating jacket lowers the installation costs. 5 6 The excellent thermal distribution in the pump reduces temperature differences and avoids cold zones. 7 A high thermal transfer efficiency and direct supply of the heating energy in the liquid space shorten the heating-up periods. 7 6

6 MKP with baseplate and motor Close coupled ( 1 C to +25 C), horizontal 7

7 MKP Stainless steel magnetic drive chemical process pump The MKP is available in different versions and configurations. Through this, it can be adapted and set perfectly to the respective pumping task. Connection dimensions and performance data of the pumps comply with the DIN EN ISO 2858 standard. Existing pumps in a plant can be replaced with the MKP without any problems. Technical data Capacities (min./max.).25 to 65 m 3 /h Heads (min./max.) 3 to 145 m Temperatures (min./max.) 1 C to +35 C Kinematic viscosities.5 to 35 mm 2 /s Solids concentration up to 3% (fluid dependent) Directives EC Directive 26/42/EC (Machinery) EC Directive 94/9/EC (ATEX) Standards DIN EN ISO 2858 DIN EN ISO 5199 DIN EN ISO rpm/5 Hz 15 rpm/5 Hz rpm/6 Hz rpm/6 Hz

8 MKP close coupled with baseplate 1 C to +25 C MKP bearing frame with baseplate 1 C to +25 C MKP bearing frame HT (high temperature) with middle support 1 C to +35 C MKP close coupled with heating with baseplate 1 C to +25 C MKP bearing frame with heating with baseplate 1 C to +25 C MKP close coupled with console 1 C to +25 C MKP close coupled in-line, vertical with angle stand 1 C to +25 C MKP close coupled, vertical with stand 1 C to +25 C MKP close coupled, vertical with console 1 C to +25 C 9

9 MKP-S Stainless steel self-priming magnetic drive chemical process pump The MKP-S is equipped with a suction container integrated in the casing. A model container is not necessary because the pump independently evacuates the suction line through the vacuum pressure. The MKP-S can easily also pump accumulated air in the suction line during the operation. Thus the operational reliability increases. With this pump, suction heads of up to 8.5 m are attained. Technical data Capacities (min./max.) 1 to 8 m 3 /h Heads (min./max.) 5 to 6 m Temperatures (min./max.) 1 C to +25 C Kinematic viscosities.5 to 35 mm 2 /s Solids concentration up to 3% (fluid dependent) Directives EC Directive 26/42/EC (Machinery) EC Directive 94/9/EC (ATEX) Standards DIN EN ISO 2858 DIN EN ISO 5199 DIN EN ISO rpm/5 Hz rpm/5 Hz rpm/6 Hz rpm/6 Hz 1

10 MKP-S close coupled with baseplate 1 C to +25 C MKP-S bearing frame with heating (heat exchanger) with baseplate 1 C to +25 C MKP-S with baseplate and motor Close coupled ( 1 C to +25 C), horizontal 11

11 MKTP Stainless steel magnetic drive chemical process sump pump The MKTP is suitable for the efficient discharge of tanks that have no out-flow at the tank bottom. The MKTP pumps corrosive media absolutely safely, so that the liquid and the ensuing vapours can t escape into the environment. The pump is available with an immersion length of up to 4 m. Moreover it is available with a double-walled heatable riser pipe. Technical data Capacities (min./max.).25 to 25 m 3 /h Heads (min./max.) 3 to 1 m Temperatures (min./max.) 2 C to +17 C Kinematic viscosities.5 to 35 mm 2 /s Solids concentration up to 3% (fluid dependent) Directives EC Directive 26/42/EC (Machinery) EC Directive 94/9/EC (ATEX) Standards DIN EN ISO 2858 DIN EN ISO 5199 DIN EN ISO rpm/5 Hz rpm/5 Hz rpm/6 Hz rpm/6 Hz 12

12 MKTP with regreasable roller bearings Bearing frame, vertical 2 C to +17 C MKTP with permanently greased roller bearings Bearing frame, vertical 2 C to +17 C MKTP with motor with heated riser pipe Bearing frame ( 2 C to +17 C), vertical 13

13 Applications varied complex special CP s stainless steel magnetic drive pumps fulfil maximum quality requirements and guarantee a reliable and highly safe production process. They are usable for pumping diverse liquids in various industries and processes. They cope with small, medium and large outputs. Especially in handling very valuable or dangerous materials, CP s stainless steel magnetic drive pumps offer great advantages. Industries Chemistry: Basic and fine chemistry (agricultural, special chemistry) Pharmaceutical Biotechnology Food and beverages Pulp and paper Processes CP s stainless steel magnetic drive pumps are designed for most diverse processes. For example: Electrolytes Sterile processes Cooling and heat circuits MDI processes Tank discharges TDI processes Fluids CP s stainless steel magnetic drive pumps can pump acids, lye, solvent, heated, crystallising and cooled liquids as well as liquids with solid content. For example: Molten sulphur Potassium hydroxide Sodium hydroxide Oleum Phosgene Phosphorus acid Fertiliser acid Sulphuric acid Toluene Hydrogen peroxide Our sales people will gratefully advise you in accordance with your needs, branch of industry, processes and fluids. 14

14 MKP with console and motor Close coupled ( 1 C to +25 C), horizontal 15

15 Energy efficiency in industrial processes sustainable responsible ecological Nowadays, the industry is challenged more strongly in the area of sustainability and energy efficiency. Pumps are assumed to be key products: Around two-thirds of the industrial energy is consumed by motor systems. Because pump systems consume approximately a quarter of this, they implicate enormous saving potential as regards energy and costs. CP Pump Systems recognised this in 1999, acted accordingly and thus assumed a leading role with energy-saving pump systems. In the last years, we have continuously energy-optimised numerous pump systems. Thus their efficiency could be increased by up to 3 percent. The safety of the pumps, which we have vehemently committed ourselves to improve, has increased simultaneously since the foundation of the company in We are consistently committed worldwide to promote sustainable production in the industry: with energy efficient systems and with a well-established know-how in all areas and phases of an industrial pump plant from the planning via production and operation to the quality control. Our customers profits from comprehensive and customised solutions that lower costs and CO 2 emission in the long term. Cleaner pumps, cleaner planet: We are convinced that sustained research, thinking and actions always pay off for all partners. 17

16 Options comprehensive individual combinable Casing Materials Stainless steels* Uranus B6* Nickel-based alloys, for example Hastelloy B oder C* Pure nickel Titanium Nominal pressure PN 16 PN 25 Connection piece flange Flanges according to EN Flanges according to ANSI ASME B16.5 drilled Additional connections Casing drainage connection (with or without flange) External flush connection for bearing lubrication and/or in the magnet area Manometer connection on the casing Lantern monitoring connection Flange connection for heating jacket** Heating jacket drainage connection (with or without flange)** Further casing connection in accordance with customer desire Sealing materials PTFE Graphite/stainless steel Graphite/nickel-based alloy (Hastelloy C-276) Sigma 511 /NT-CHEM-beige Plug sealing materials PTFE Nickel silver coated Casing wear ring Ceramics coating Al 2 O 3 Bearing Materials SSiC (sintered silicon carbide) SSiC with graphite SSiC with diamond coating (ADLC) SSiC with FuturaSafe WoC (tungsten carbide) nickel bound WoC nickel bound with diamond coating (ADLC) * also available for casing with heating jacket ** only available for casing with heating jacket 18

17 Containment shell Materials Stainless steel Hastelloy C Titanium High-performance plastic (eddy current free) Zircon oxide ceramics (eddy current free) Ceramics coating Al 2 O 3 Containment shell vortex breaker Containment shell insulation Double containment shell with leakage monitoring Pump protection Thermocouple on containment shell Double containment shell with leakage monitoring Pt1 temperature sensor Motor load sensor Installation Types Baseplate Console Stand Angle stand Middle support Foot pad Materials Steel Stainless steel Levelling feet Drip pan Bearing frame Lubrication Oil lubricated Greased Options for oil lubrication Hermetically sealed (MagTecta OM TM ) Oil stand regulator Oil cooling with or without temperature regulator Coupling Coupling protection Steel Brass The options are configured differently depending on the pump model. Our sales people will gladly advise you in detail regarding this. 19

18 Sectional drawings MKP without heating jacket Bearing frame ( 1 C to +25 C), horizontal MKP with heating jacket Close coupled ( 1 C to +25 C), horizontal Pump casing 2 Impeller 3 Internally located magnetic rotor (on product side) 4 Externally located magnetic rotor (on atmospheric side) 5 Internal bearing lubrication or external flush connection 6 Impeller fastening by means of a single locking sleeve 7 Bearing 8 Hermetically sealed containment shell 9 Thermocouple on the containment shell 1 Casing drainage connection (pump medium) 11 Heating jacket drainage connection 12 Cooling and/or heating medium connection 2

19 CP Pump Systems Our product range Customer service We offer maximum quality, vast experience and first-class consulting from one source. Our tailor-made pump systems are suited to the most diverse challenges. CP s customers profit from comprehensive services: Original spare parts are available at the shortest notice, technical documentation is complete. The customer service department is competent and efficient; the repair service is dynamic and flexible. All these services guarantee flawless operation of pumps. Thanks to representatives in more than 4 countries, we advise and serve our customers directly on site. Energy efficiency consulting As a trend scout in the area of energy efficiency, CP Pump Systems has a wide spectrum of services in connection with pumps and motors: comprehensive consulting, careful conception and detailed system analysis. It is the objective of CP Pump Systems to assist its customers vigorously by optimising the energy consumption of their pumps and thus lower costs in the long term. Based on its vast and lengthy experience, CP Pump Systems today assists customers from the private and public sectors with advice and action. This includes proprietors and operators of process plants for liquids in the chemical and pharmaceutical industry as well as in various other industries. Are you interested? Do you have questions? We can inform you in a personal discussion about the diverse possibilities and would be happy to submit a non-binding offer to you. Stainless steel magnetic drive centrifugal pumps MKP Magnetic drive chemical process pump MKP-S Self-priming magnetic drive chemical process pump MKTP Magnetic drive chemical process sump pump MKP-ANSI Magnetic drive chemical process pump MKPP Magnetic drive in-line chemical process peripheral pump SZMK Magnetic drive in-line chemical process pump Stainless steel magnetic drive bio-process pump MKP-Bio Magnetic drive centrifugal pump for sterile processes PFA lined magnetic drive centrifugal pumps MKPL Magnetic drive chemical process pump MKPL-S Self-priming magnetic drive chemical process pump Solid PTFE magnetic drive centrifugal pumps MSKP Magnetic drive chemical process pump MSKPP Magnetic drive chemical process peripheral pump MSKS Self-priming magnetic drive chemical process side channel pump Stainless steel mechanical seal centrifugal pumps IL-BTO In-line mechanical seal chemical process pump KTP Short multi-stage mechanical seal chemical process sump pump ZMP Mechanical seal chemical process crushing pump PFA lined double mechanical seal centrifugal pump EB Double mechanical seal chemical process pump Ceramic lined double mechanical seal centrifugal pump ET Double mechanical seal chemical process pump 21

20 Improving energy efficiency in pumping systems helps to create a cleaner planet. Your CP distribution partner _BRO_MKP_MKP-S_MKTP_en 41-3 Follow us on: CP Pumpen AG, Switzerland,