Primary Flow Signal Inc.
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- Charla Hodge
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2 Primary Flow Signal Inc. PFS, Inc. - Specialists in Accurate and Reliable Flow Metering Solutions for Industrial, Municipal, Oil & Gas, and Scientific Applications. Primary Flow Signal, Inc. is one of the world's leading resources for accurate and reliable flow meters designed for the measurement of liquid, gas, or steam. Over more than two decades, Primary Flow Signal, Inc. has become recognized as the predominant supplier of the HVT-Halmi -Venturi flow meter to municipalities throughout North America as well as elsewhere throughout the world. Applications including raw water, finished water in open and closed conduits with special expertise in design of filter arrangements, custody transfer, air, gas and steam measurement have contributed to the reputation earned by the firm amongst the leading specifying engineers and end users in these markets. Testimony to this fact includes the tens of thousands of successful installations that can be found worldwide. The uniquely accurate and reliable technology, coupled with world class technical, sales and applications support provided by the company has proven highly valued in industrial applications as well. Today, Primary Flow Signal, Inc., along with a family of wholly owned companies and affiliates, provides products and services to a broad range of clients including Oil & Gas, Municipal Water and Wastewater, Industrial and Commercial. To find more about our products and services or any other information, please select from the menu at left. For any additional information, please contact us by , fax or phone. We look forward to serving your needs. Look to PFS, Inc, for all of your Flow Measurement Needs.. HVT-CI or HVT-FV Halmi Venturi type primary flow elements, pressure vessel.. HVT-PI or HVT-FI Halmi Venturi type primary flow elements, insert type.. HVT-FV-Mini Venturi for small line size applications..hvt-rectangular primary flow elements, fabricated off site, as well as cast in place.. HVT-BV or HVT-BI Halmi Venturi type primary flow elements for Bi-directional flow measurement..hvt-dg special Halmi Venturi type primary flow elements for Digester Gas flow applications..pfs-fm fully integrated secondary group..pfs-ims PC based flow computer and programmable control center..pfs-wm wedge type primary flow measurement elements for high viscosity fluids applications. Permanent staff of flow metering experts always available to assist with your application engineering, equipment and service needs. HEADQUARTERS: Primary Flow Signal, Inc. 81 Bleachery Court, Warwick RI USA Lead-Sail Industries Inc
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6 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 A Flow Metering Solution for harsh service, highly viscous, slurry type, or contaminated primary line fluid applications (but ideal for conventional liquid, gas and steam applications as well!) Introduction In the public domain for over fifty years, the Wedge meter has served in numerous applications, however due to the unique nature of the Wedge meter design, it has been found to be particularly useful in applications characteristically involving harsh, contaminated, high viscosity, air or particulate entrained line fluids such as sewage, steam, tar sands, molasses, cement, and petroleum products. Primary Flow Signal, Inc. offers the PFS Wedgetype flow meter in a selection of configurations, line sizes, pressure ratings and material selection to bracket a broad cross section of installation and application requirements. In all instances, Primary Flow Signal, Inc. brings decades of design, engineering, manufacturing and innovation expertise, experience and leadership to this important and useful line of flow measurement devices. A broad range of sizes and configurations of the PFS Wedgetype flow metering element is likely to accommodate nearly any installation requirement. Rely on the expert assistance available from the applications specialists at Primary Flow Signal, Inc. to tailor make special configurations in cases where standard design protocols may be insufficient. This product is characterized by stable coefficient performance, good to excellent accuracy, moderate headloss(less than orifice), good repeatability, high viscosity tolerance, unaffected by sedimentary secondary phase, low cost, long service life, and no maintenance requirements. The operating principal of the PFS Wedgetype flow meter is analogous to that of other differential producing flow meters such as orifice plates or Venturi meters in the respect that the pressure difference measured across a flow constriction in this case a sloping wedge is related to the velocity of the flow passing through the narrowest cross section of the flow element. Pressure taps are located upstream and downstream from a vee shaped constriction placed in a length of pipe. The constriction creates a pressure drop between the upstream tap and downstream tap which is related to the velocity in the pipe line, and thus, inferentially, to the volumetric flow rate through the narrowest cross section of the flow element thereby created. FLOW P General Information The opening height of the wedge can be changed in design according to the amount of differential required for a particular application flow range modified by the tolerance for permanent pressure loss. F1 F2 P D H Figure 1: Typical Mechanism PAGE 1 (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
7 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 General Information (cont.) Venturi or orifice type meters can without signal Typically available line sizes range from 1 / 2 inch through 24 characterization. inch, with either integral, pipe tap, or remote seal pressure Capability to tolerate high viscosity line fluids. sensing depending upon the composition and nature of the Optional interior surface hardening processes line fluid to be measured. are available which can multiply the resistance to abrasion caused by harsh and/or abrasive Some significant features and advantages of the PFS line fluids, like tar sands. Wedgetype flow meter include: Design variations can permit extremely high line pressure capability without affecting accuracy or No interior machining requirement (as-found operating performance. welded components are adequate for Rugged design is conducive to long service life satisfactory metering performance ), thereby with virtually no maintenance requirements. yielding an intrinsically less expensive shape to No internal parts that would be subject to wear manufacture; and degradation. Resistance to erosion of the internal shape due Field installation is straightforward and quick. to the inclined nature of the V-shaped constriction; This bulletin will provide an overview of the principal types of A hydraulic shape that is substantially not PFS Wedgetype flow primaries including physical susceptible to clogging or the buildup of any dimensions, installation recommendations and selection secondary phase and acts in a self-scouring criteria. manner with respect, particularly, to the narrowest cross section of the flow element; Definitive applications assistance is available from the An ability to measure flow having a much lower factory. Pipe Reynolds number than, for example, Table 1: Standard Models and Salient Physical Features Model Number Description Standard Applications Tap Arrangement Line Sizes PFS-WM-FT PFS-WM-CTA PFS-WM-CTB PFS-WM-3FA PFS-WM-3FB PFS-WM-PTA PFS-WM-PTB Short laying length, flange tapped flow primary. Chemical tee taps, slip-on flanged ends. Chemical tee taps, RFWN flanged ends. 3 inch RFWN taps with slip-on flanged ends. 3 inch RFWN taps with RFWN flanged ends. Threaded pipe tap with slip-on flanged ends. Threaded pipe tap with RFWN flanged ends. Clear liquid, gas or steam applications only. Any liquid, gas, slurry, steam, sludge, abrasive, or harsh. Any liquid, gas, slurry, steam, sludge, abrasive, or harsh. Any liquid, gas, slurry, steam, sludge, abrasive, or harsh. Any liquid, gas, slurry, steam, sludge, abrasive, or harsh. Clear liquid, gas or steam applications only. Clear liquid, gas or steam applications only. PFS-WM-FTB - RFWN flange tapped short form wedge element NPT internal threaded through flange(s) Chemical tee Chemical tee 3 inch Raised Face Weld Neck (RFWN) flanged taps. 3 inch Raised Face Weld Neck (RFWN) flanged taps. Pipe wall tap (or special like welded coupling, etc.) Pipe wall tap (or special like welded coupling, etc.) 1 inch through 6 inch. 0.5 inch through 24 inch. 4 inch through 24 inch. 4 inch through 24 inch. 1 inch through 24 inch. 4 inch through 24 inch. 4 inch through 24 inch. The PFS-WM-FTB raised face weld neck flange tapped short form wedgetype flow primary is ideally suited for clear liquids, gas, or steam line fluid applications, and is distinguished by its laying length, which is shorter than comparable line size wedgetype meters of conventional design. PAGE 2 Materials of construction may be selected from any commercially available flange material with surface finishes to coordinate with service requirements. The tap arrangement is designed to penetrate the flange and reach the inside diameter of the flow element. Internal NPT threading is typical, but again, subject to the constraints imposed by bolt pattern, virtually any tap threading, or welded couplings can be incorporated as required. (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
8 Figure 2: PFS-WM-FTB PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 PFS-WM-FTB-RFWN flange tapped short form wedge element Table 2 lists standard key dimensional information for flange ratings from ANSI 150 through ANSI 600. Heavier flanges are available and can be supplied on special request. Wedge component is generally bolted into position, and can be replaced with different beta wedges should flow conditions change through the course of operation. All data is subject to change, and should be confirmed with formal submittal documentation prior to finalizing piping design. Table 2: PFS-WM-FTB key standard dimensions Dimension LL* Dimension F NPT Tap Size Approx. Weight (Lbs) Line Size inches N/A N/A N/A N/A /2 N/A N/A N/A N/A / *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. NORMAL SPECIFICATIONS: Calibrated accuracy as determined by actual laboratory flow PFS-WM-FTB calibration is +/-0.50% of actual flow rate over the calibrated range. Standard Transmitter Connections: Line sizes from 1 inch through 6.0 inch are 1/4, 3/8 or Uncalibrated accuracy determined by flow calculation using ½ NPT. normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate over the specified flow range. Suitable for bi-directional flow. Wedge Element Standard H/D Ratios: 0.2, 0.3, 0.4, 0.5. Others available on request. Repeatability is +/-0.20%. Process Flange Connection: Temperature and Pressure Rating: Raised face weld neck ANSI Class 150, Maximum working pressure is per ANSI B16.5 Raised face weld neck ANSI Class 300, Raised face weld neck ANSI Class 600. Temperature rating is dependent on wetted material and Others available on request. gasket material. Materials of Construction: Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on request. Accuracy and Repeatability: Installation Effects Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted upstream and downstream piping. Recommended minimum straight piping based on disturber is provided in table 9. (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PAGE 3 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
9 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 PFS-WM-CTA or CTB- chemical tee pressure tap connetcion Figure 3: PFS-WM-CTA The PFS-WM-CTA and PFS-WM-CTB are PFS Wedgetype flow element styles that are each fitted with chemical tee pressure sensor instrument connections. The distinction is inherent with the type of process flanges provided. This style, when utilized with remote seal sensors for the secondary instrumentation, is particularly effective in measurement of line fluids characterized by high or changing viscosity, slurry type, and/or containing solids in suspension, that are typically difficult to handle based on plugging experienced with conventional type tap arrangements. This meter style in association with appropriate sealed sensors is ideal for hazardous materials, where collection of the hazardous line fluid in the impulse lines would be unacceptable. All data is subject to change, and should be confirmed with formal submittal documentation prior to finalizing piping design. CHEM-TEE SEAL CONNECTION T LL F LL/2 2F Table 3: PFS-WM-CTA key standard dimensions RAISED FACE SLIP ON FLANGE Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. PAGE 4 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED
10 Table 3: PFS-WM-CTA key standard dimensions (continued) PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale NORMAL SPECIFICATIONS: determined by actual laboratory flow calibration is +/-0.75% PFS-WM-CTA of actual flow rate over the calibrated range. Standard Transmitter Connections: Calibrated accuracy for line sizes 1.0 inch and larger as Chemical tee determined by actual laboratory flow calibration is +/-0.50% of actual flow rate over the calibrated range. Wedge Element Standard H/D Ratios: 0.2, 0.3, 0.4, 0.5. Others available on request. Uncalibrated accuracy determined by flow calculation using normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate Process Flange Connection: over the specified flow range. Suitable for bi-directional flow. Raised face slip-on ANSI Class 150, Raised face slip-on ANSI Class 300, Repeatability is +/-0.20%. Raised face slip-on ANSI Class 600. Others available on request. Temperature and Pressure Rating: Maximum working pressure is the lower of 300 psi or the Materials of Construction: process flange rating per ANSI B16.5. Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on Temperature rating is dependent on wetted material and request. gasket material. Gas Plasma interior surface treatment available for extreme hardness suitable for abrasive flow conditions. Accuracy and Repeatability: Calibrated accuracy for less than 1.0 inch line size as Figure 4: PFS-WM-CTB Installation Effects Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted upstream and downstream piping. Recommended minimum CHEM-TEE SEAL CONNECTION T LL F LL/2 2F RAISED FACE WELD NECK FLANGE (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PAGE 5 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
11 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 Table 4: PFS-WM-CTB key standard dimensions Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. NORMAL SPECIFICATIONS: of actual flow rate over the calibrated range. PFS-WM-CTB Standard Transmitter Connections: Calibrated accuracy for line sizes 1.0 inch and larger as Chemical tee determined by actual laboratory flow calibration is +/-0.50% of actual flow rate over the calibrated range. Wedge Element Standard H/D Ratios: 0.2, 0.3, 0.4, 0.5. Others available on request. Uncalibrated accuracy determined by flow calculation using normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate Process Flange Connection: over the specified flow range. Suitable for bi-directional flow. Raised face weld neck ANSI Class 150, Raised face weld neck ANSI Class 300, Repeatability is +/-0.20%. Raised face weld neck ANSI Class 600. Others available on request. Temperature and Pressure Rating: Maximum working pressure is the lower of 300 psi or the Materials of Construction: process flange rating per ANSI B16.5. Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on Temperature rating is dependent on wetted material and request. gasket material. Gas Plasma interior surface treatment available for extreme Installation Effects hardness suitable for abrasive flow conditions. Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted Accuracy and Repeatability: upstream and downstream piping. Recommended minimum Calibrated accuracy for less than 1.0 inch line size as straight piping based on disturber is provided in table 9. determined by actual laboratory flow calibration is +/-0.75% PAGE 6 (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
12 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 PFS-WM-3FA or 3FB- 3 RFWN flanged pressure tap connection The PFS-WM-3FA and PFS-WM-3FB are PFS Wedgetype flow element styles that are each fitted with 3 inch RFWN flanged pressure sensor instrument connections. These tap connections will accommodate sealed sensors, as required, for connection of transmitter(s). Please Note: FA indicates slip-on end flanges, and FB indicates weld neck end flanges. This style, when utilized with remote seal sensors for the secondary instrumentation, is particularly effective in measurement of line fluids characterized by high or changing viscosity, slurry type, and/or containing solids in suspension, that are typically difficult to handle based on plugging experienced with conventional type tap arrangements. This meter style in association with appropriate sealed sensors is ideal for hazardous materials, where collection of the hazardous line fluid in the impulse lines would be unacceptable. All data is subject to change, and should be confirmed with formal submittal documentation prior to finalizing piping design. Figure 5: PFS-WM-3FA 3 inch RFWN T LL F LL/2 2F RAISED FACE SLIP ON FLANGE Table 5: PFS-WM-3FA key standard dimensions Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PAGE 7 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
13 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 NORMAL SPECIFICATIONS: PFS-WM-3FA Accuracy and Repeatability: Calibrated accuracy for line sizes 1.0 inch and larger as determined by actual laboratory flow calibration is +/-0.50% of actual flow rate over the calibrated range. Standard Transmitter Connections: 3 inch Raised face weld neck (RFWN) flange. Uncalibrated accuracy determined by flow calculation using Wedge Element Standard H/D Ratios: normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate 0.2, 0.3, 0.4, 0.5. Others available on request. over the specified flow range. Suitable for bi-directional flow. Process Flange Connection: Repeatability is +/-0.20%. Raised face slip-on ANSI Class 150, Raised face slip-on ANSI Class 300, Temperature and Pressure Rating: Raised face slip-on ANSI Class 600. Maximum working pressure is per ANSI B16.5. Others available on request. Temperature rating is dependent on wetted material and Materials of Construction: gasket material. Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on Installation Effects request. Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted Gas Plasma interior surface treatment available for extreme upstream and downstream piping. Recommended minimum hardness suitable for abrasive flow conditions. straight piping based on disturber is provided in table 9. Figure 6: PFS-WM-3FB 3 inch RFWN T LL F LL/2 2F RAISED FACE WELD NECK FLANGE Table 6: PFS-WM-3FB key standard dimensions Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches / ** 8.43** 8.37** ** 8.75** 9.12** ** 6.56** 6.88** *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. **Dimension T taken from meter centerline. PAGE 8 (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
14 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 Table 6: PFS-WM-3FB key standard dimensions (continued) Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale NORMAL SPECIFICATIONS: PFS-WM-3FB Accuracy and Repeatability: Calibrated accuracy for line sizes 1.0 inch and larger as determined by actual laboratory flow calibration is +/-0.50% of actual flow rate over the calibrated range. Standard Transmitter Connections: 3 inch Raised face weld neck (RFWN) flange. Uncalibrated accuracy determined by flow calculation using Wedge Element Standard H/D Ratios: normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate 0.2, 0.3, 0.4, 0.5. Others available on request. over the specified flow range. Suitable for bi-directional flow. Process Flange Connection: Repeatability is +/-0.20%. Raised face weld neck ANSI Class 150, Raised face weld neck ANSI Class 300, Temperature and Pressure Rating: Raised face weld neck ANSI Class 600. Maximum working pressure is per ANSI B16.5. Others available on request. Temperature rating is dependent on wetted material and Materials of Construction: gasket material. Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on Installation Effects request. Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted Gas Plasma interior surface treatment available for extreme upstream and downstream piping. Recommended minimum hardness suitable for abrasive flow conditions. straight piping based on disturber is provided in table 9. PFS-WM-PTA or PTB- Pipe tap pressure tap connection The PFS-WM-PTA and PFS-WM-3FB are PFS Wedgetype flow element styles that are each fitted with standard pipe tap pressure connections for secondary instrument impulse line hook up. These tap connections are typically NPT internal threaded connections, though others are available on special request. This style PFS Wedgetype flow element is intended for clear liquid, gas or steam service, where the line fluid does not contain undissolved secondary phase particulate matter, or in any way exhibit the propensity to block the tap holes. All data is subject to change, and should be confirmed with formal submittal documentation prior to finalizing piping design. (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PAGE 9 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
15 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN Figure 7: PFS-WM-PTA 1 / 2 NPTF TRANSMITTER CONNECTION T LL F LL/2 2F Table 7: PFS-WM-PTA key standard dimensions RAISED FACE SLIP ON FLANGE Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. NORMAL SPECIFICATIONS: determined by actual laboratory flow calibration is +/-0.50% PFS-WM-PTA of actual flow rate over the calibrated range. Standard Transmitter Connections: Uncalibrated accuracy determined by flow calculation using 1 / 2, 3 / 8, or 1 / 4 NPTF Threaded boss. normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate over the specified flow range. Suitable for bi-directional flow. Wedge Element Standard H/D Ratios: 0.2, 0.3, 0.4, 0.5. Others available on request. Repeatability is +/-0.20%. Process Flange Connection: Raised face slip-on ANSI Class 150, Raised face slip-on ANSI Class 300, Raised face slip-on ANSI Class 600. Others available on request. Materials of Construction: Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on request. Accuracy and Repeatability: Calibrated accuracy for line sizes 1.0 inch and larger as PAGE 10 Temperature and Pressure Rating: Maximum working pressure is per ANSI B16.5. Temperature rating is dependent on wetted material and gasket material. Installation Effects Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted upstream and downstream piping. Recommended minimum straight piping based on disturber is provided in table 9. (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E R S
16 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN DOCUMENT NUMBER: REV00 Figure 8: PFS-WM-PTB 1 / 2 NPTF TRANSMITTER CONNECTION T LL F LL/2 2F Table 8: PFS-WM-PTB key standard dimensions RAISED FACE WELD NECK FLANGE Dimension LL* Dimension F Dimension T Approx. Weight (Lbs) Line Size inches *Laying length dimensions are approximate and in addition to normal piping tolerance(s) are subject to confirmation at time of sale. NORMAL SPECIFICATIONS: determined by actual laboratory flow calibration is +/-0.50% PFS-WM-PTB of actual flow rate over the calibrated range. Standard Transmitter Connections: Uncalibrated accuracy determined by flow calculation using 1 / 2, 3 / 8, or 1 / 4 NPTF Threaded boss. normal Kd2 from sizing table(s) is +/-5.0% of actual flow rate over the specified flow range. Suitable for bi-directional flow. Wedge Element Standard H/D Ratios: 0.2, 0.3, 0.4, 0.5. Others available on request. Repeatability is +/-0.20%. Process Flange Connection: Raised face weld neck ANSI Class 150, Raised face weld neck ANSI Class 300, Raised face weld neck ANSI Class 600. Others available on request. Materials of Construction: Standard materials are 304SS, 316SS, carbon steel, Hastelloy C 275, or Monel 400. Others are available on request. Accuracy and Repeatability: Calibrated accuracy for line sizes 1.0 inch and larger as (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED Temperature and Pressure Rating: Maximum working pressure is per ANSI B16.5. Temperature rating is dependent on wetted material and gasket material. Installation Effects Proper operation of the PFS Wedgetype flow element is dependent upon orientation and available unrestricted upstream and downstream piping. Recommended minimum straight piping based on disturber is provided in table 9. PAGE 11 PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R T E
17 PFS-WM THE PFS WEDGETYPE FLOW METER PRODUCT BULLETIN Installation Information The proper operation of the PFS Wedgetype flow element installations. The element should be rotated between 45 to is relatively forgiving of the specific installation arrangement imposed. Nevertheless, to achieve the best results, the recommended installation parameters enumerated below should be observed and incorporated. The adverse results arising from failure to properly install the flow element can include plugging of impulse lines and/or tap holes, air (gas or unwanted secondary phase) entrapment in the taps and/or impulse lines, introduction of a minor hydrostatic head effect (in a vertically orientated installation) or Kd2 shift (i. e. accuracy impairment. Meter Orientation A horizontal orientation is preferred and typical for most 90 degrees resulting in the tap locations that substantially allow any undissolved solids to easily pass beneath the wedge without build-up and also minimizes air (or gas) entrapment at the tap locations. (See figure 9.) Vertical installations may result in a hydrostatic head effect due to the elevation difference of the individual impulse lines. This can (and must) be corrected by adjusting (calibrating) the transmitter. Other orientations and installations are permissible, providing adequate consideration and accommodation is made by virtue of proper venting and compensation for relative differences in impulse/tap elevations. Figure 9: Recommended Installation Orientation Straight Pipe Requirement The PFS Wedgetype flow element will produce the performance envelope profiled elsewhere hereunder subject to the nature of the process piping and disturbers located therein. As with most flow meters, straight (unrestricted) piping upstream and downstream of the flow element is preferred and will produce better results and accuracy. Providing adequate straight piping upstream and downstream, however, can significantly normalize the performance accuracy, despite the presence of disturbers. General guidance is offered in Table 9 below with all dimensions provided being considered from the apex of the wedge element. Table 9: Typical Straight Pipe Length Requirements. Upstream Disturber Preferred Minimum Partially Opened Gate Valve 10 Dia. 5 Dia. 10 Dia. 3 Dia. Concentric Increaser Concentric Reducer 1 Elbow 2 Elbows Close Coupled in Plane 2 Elbows Close Coupled out of Plane 10 Dia. 10 Dia. 10 Dia. 10 Dia. 10 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 5 Dia. 10 Dia. 3 Dia. 3 Dia. 3 Dia. 3 Dia. 3 Dia. PAGE 12 (c)2003-primary FLOW SIGNAL, INC.- ALL RIGHTS RESERVED PRIMARY FLOW SIGNAL, INC. - W O R L D H E A D Q U A R
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23 Contract Attachment1 SPECIFICATION Primary Flow Signal Inc. Hydro-Cracking Plant Order No. LS03004-PFS-WM Customer: Order date: 06/03/03 Tag No. Quantity Service Operating Conditions Pipe Line SENSOR SPECIFICATIONS CALCULATIONS / Fluid/State FLOW kg/h Max. STEAM kg/h Nor. Nm 3 /h Min. TEMPERATURE PRESSURE MPaG Density GAS Kg/Nm3 kg/m 3 Liquid kkg/nm3 VISCOSITY NORMAL DIAMETER (DN) MATERIAL Pipe Schedule SCH160 SCH160 / In-Diameter/Out-Diameter / / THROTING MODE SWEDGE SWEDGE Max. Flow Rate kg/h Max. Diff. Press. kpa / Wedge/Pipe B Discharge Coefficient Wedge Openning mm mm Unrecoverable Pres.Drop kpa Model Beta Ratio Measuring Accuracy mm Pressure Rating Process Connection Body Length mm Transmitter Conn. PIPE WEDGE PROCESS FLANGES Transmitter Flange MATERIAL FT1005, FT Feed Oil/Liquid kpa < " ANSI 2500# RTJ A SS A106 A106 FT kPa /-0.5% Readin g PFS-WM ANSI 2500# 6" ANSI 2500# RTJ Crude Oil/Liquid 4.84 Cst 4.84 Cst 150 (6") 150 (6") A106 Gr.B A106 Gr.B <10 +/-0.5% Readin g PFS-WM ANSI 2500# 6" ANSI 2500# RTJ " ANSI 2500# RTJ A SS A106 A106 Transmitters Transmitter Model 3051S2CD2A2B12A1BB4111P9/With Capillary & RCW integrated Remote Inpulse Device Model 1199DCC61ARCW27DAA1G/Capillary:5m,Flanges: 1"ANSI 2500RTJ Max. Measuring Reading kg/h kg/h kpa kpa Power & Signal 24V, 4-20mA w/hart 24V, 4-20mA w/hart Explosive Protection CLs ia TTCT5 ia IICT5 The wedge meter shall be real flow calibrated before out of the factory, the accuracy: +/-0.5% Reading
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25 Primary Flow Signal, Inc. Head Office: 81 Bleachery Court, Warwick RI USA Beijing: B-1003, Meihui Building, #58-Dongzhong St., Beijing , China Web site:
26 1 PRIMARY FLOW SIGNAL INC. MAIN CUSTOMER LIST SN Company Name Main Products in use SN Company Name Main Products in use 1 Shell Oil Venturi, Orifice, Wedge, Turbine 33 Sunsang Oil ASME Nozzle, Venturi, Orifice 2 Interstate Mechanical ASME Nozzle, Venturi, Orifice 34 CHIYODA Venturi, Orifice 3 Offutt Air force Base ASME Nozzle, Venturi, 35 Process Components Inc Venturi, Orifice, Wedge, 4 Chevron Oil Venturi, Orifice, Wedge, Turbine 36 Good Measure Venturi, Orifice, Wedge, Turbine 5 Cargill Inc. Venturi, Orifice, Wedge, Turbine 37 Ferro Venturi, Orifice, Wedge, Turbine 6 Goodyear Venturi, Orifice, Turbine 38 Frito Lay ASME Nozzle, Venturi, Orifice 7 Florida Steel ASME Nozzle, Venturi, Orifice 39 Norfolk Naval Base Venturi, Orifice 8 Tai Wan Petroleum ASME Nozzle, Venturi, Orifice 40 ESSO Chemical Venturi, Orifice, Wedge, Turbine 9 Mobil Oil Venturi, Orifice, Wedge, 41 Frick Company ASME Nozzle, Venturi, Orifice 10 Hampton Roads Navy Venturi, Orifice, Wedge, 42 TOYO Egypt Ethylene Plant Venturi, Orifice, Wedge, Turbine 11 Matheson Refinery Venturi, Orifice, Wedge, 43 ABB Shurtan Gas Complex Venturi, Orifice, Wedge, Turbine 12 Forstmann & Co Venturi, Orifice, Wedge, Turbine 44 Rodia ASME Nozzle, Venturi, Orifice 13 Hercules ASME Nozzle, Venturi, Orifice 45 Elf Atochem North America Venturi, Orifice, Wedge, Turbine 14 Ford 450F Chicago Venturi, Orifice, Wedge, Turbine 46 ARCO Pipeline ASME Nozzle, Venturi, Orifice 15 Exxon Venturi, Orifice, Wedge, Turbine 47 Interprovincial Pipeline Venturi, Orifice, Wedge, Turbine 16 Sun Pipeline ASME Nozzle, Venturi, Orifice 48 Strartec Refrigeration/ VNG ASME Nozzle, Venturi, Orifice 17 Weyerhauser Venturi, Orifice, Wedge, Turbine 49 Philips Petroleum Venturi, Orifice, Wedge, Turbine 18 Aqua Chem ASME Nozzle, Venturi, Orifice 50 National Gas Well ASME Nozzle, Venturi, Orifice 19 Just Born Venturi, Orifice, Wedge, Turbine 51 Petrobas ASME Nozzle, Venturi, Orifice 20 Ansko ASME Nozzle, Venturi, Orifice 52 Wilsonart Venturi, Orifice, Wedge, Turbine 21 Midtown Holdings Venturi, Orifice, Wedge, Turbine 53 Ashland Chemical ASME Nozzle, Venturi, Orifice 22 Sun Pipeline ASME Nozzle, Venturi, Orifice 54 Nova Chemical Venturi, Orifice, Wedge, Turbine 23 Armstrong International ASME Nozzle, Venturi, Orifice 24 The Pump House Venturi, Orifice, Wedge, Turbine 25 Ecotek Venturi, Orifice, Wedge, Turbine 26 UOP Venturi, Orifice, Wedge, Turbine 27 Schoeller Venturi, Orifice, Wedge, Turbine 28 EI DuPont ASME Nozzle, Venturi 29 Forstmann & Co. ASME Nozzle, Venturi, Orifice 30 Navy Public Works Orifice, Wedge 31 Bechtel Venturi, Orifice, Wedge, Turbine 32 C.P.I. Orifice, Wedge, Turbine
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