DS-4018 English Rev. FA. ProPlate Flowmeter Mass ProPlate Flowmeter Model 1195 Integral Orifice

Transcription

1 DS-4018 English Rev. FA ProPlate Flowmeter Mass ProPlate Flowmeter Model 1195 Integral Orifice

2 ProPlate Flowmeter Mass ProPlate Flowmeter Model 1195 Integral Orifice DP FLOW - THE INDUSTRY STANDARD PROPLATE & MASS PROPLATE MODEL 1195 INTEGRAL ORIFICE COMPLETE POINT SOLUTIONS TM PROPLATE SERIES MASS PROPLATE SERIES ProPlate Flowmeter POTENTIAL LEAK POINTS REDUCED WITH DIRECT MOUNT FEATURE WHAT IS THE DIFFERENCE BETWEEN DISCHARGE COEFFICIENT ACCURACY AND FLOW RATE ACCURACY? PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS Mass ProPlate Flowmeter COMPENSATED MASS FLOW MEASUREMENT THREE PROCESS VARIABLES MEASURED WITH ONE DEVICE- 5 MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS Model 1195 Integral Orifice MODEL 1195 PERFORMANCE SPECIFICATIONS PIPE DIAMETER VARIANCE EFFECTS REDUCED SELF-CENTERING ORIFICE PLATE DESIGN HIGH RELIABILITY & INDUSTRY COMPLIANCE REDUCED INSTALLATION COSTS ProPlate, Mass ProPlate, & Model 1195 Integral Orifice HOW IT WORKS INSTRUMENT TOOLKIT How to Order PROPLATE FLOWMETER ORDERING INFORMATION MASS PROPLATE FLOWMETER ORDERING INFORMATION INTEGRAL ORIFICE ORDERING INFORMATION Options TEMPERATURE SENSOR MANIFOLD LCD METER DIN TRANSMITTER CONNECTION REMOTE ADAPTERS CALIBRATION SPARE PARTS

3 ProPlate Flowmeter Mass ProPlate Flowmeter Model 1195 Integral Orifice Specifications and Reference Data Model 1195 Integral Orifice FUNCTIONAL SPECIFICATIONS PHYSICAL SPECIFICATIONS MODEL 1195 PERFORMANCE SPECIFICATIONS ProPlate Flowmeter FUNCTIONAL SPECIFICATIONS PERFORMANCE SPECIFICATIONS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS PHYSICAL SPECIFICATIONS APPROVALS PENDING Mass ProPlate Flowmeter FUNCTIONAL SPECIFICATIONS PERFORMANCE SPECIFICATIONS MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS PHYSICAL SPECIFICATIONS APPROVALS PENDING DIMENSIONAL DRAWINGS

4 P RO P L A T E F L OW M E T E R M A S S P RO P L A T E F L OW M E T E R & MODEL 1195 INTEGRAL ORIFICE DP FLOW - THE INDUSTRY STANDARD MODEL 1195 INTEGRAL ORIFICE COMPLETE POINT SOLUTIONSTM Differential Pressure (DP) Flow Measurement is the world s most specified flow measurement technology - it is well understood, reliable, and widely accepted for measurements of gas, liquid, and steam. DP Flow implies the use of a primary element (e.g., an orifice plate) and a secondary element (pressure transmitter) for flow measurement. The Model 1195 Integral Orifice is a highly accurate small bore orifice used as the primary element in the Mass ProPlate and ProPlate Series. Rosemount Inc. Complete Point SolutionsTM provides fully engineered measurement solutions, combining best product and practices for improved performance, reliability, and cost of ownership. PROPLATE & MASS PROPLATE The Mass ProPlate and ProPlate offer a complete flowmeter solution using the field proven Model 1195 integral orifice plate pre-assembled with a Rosemount transmitter to address a wide range of clean gas, liquid, or steam process applications. Available for line sizes from ¹ ₂ inch (15 mm), 1 inch (25 mm), and 1¹ ₂ inch (40 mm), the Mass ProPlate and ProPlate are offered with a wide range of bore sizes to meet various process flow requirements. Special factory manufactured bore sizes are available. The Model 1195 may be ordered as a stand alone product which provides a self-centering integral orifice plate and allows for direct or remote mounting of DP transmitters. It can be used with any differential pressure transmitter with standard process connections. The capability of the world s finest industrial measurement instrumentation is further increased by combining it with a premier offering of complimentary products. Mass ProPlate and ProPlate offer the following advantages: Model 1195 self-centering orifice plate design. The systems are engineered and assembled to make it easy for you to specify and order the correct equipment for your process measurement needs. High accuracy and repeatability. Reduced installation costs. Reduced potential leak points. We complement our field instruments with a wide range of technologies, including manifolds, primary elements, process flanges and seals, and temperature sensors and accessories. High Reliability. Available with special factory calibration. NACE MR-01-75(90) compliant. Completely pre-assembled with pressure transmitter and integral manifold for a complete flow measurement solution. Dynamic flow compensation for temperature and pressure variations due to changing process conditions (Mass ProPlate). Complete Point Solutions is designed to provide you with Best-in-Class equipment allowing you to save on installation costs, and improve the reliability and capability of your process. Take advantage of our vast experience in process measurement and start improving your process with Complete Point Solutions.

5 ProPlate/1195 Integral Orifice Family Our Mass ProPlate and ProPlate series offers a complete flowmeter solution using the Model 1195 Integral Orifice primary element. The Mass ProPlate and ProPlate provide standard assemblies combining the Model 1195 with a manifold, piping sections and Rosemount pressure transmitter already pre-assembled. PROPLATE SERIES ProPlate provides a complete flow measurement solution incorporating the Model 1195 Integral Orifice with an integral manifold and the 3051CD differential pressure transmitter. ProPlate is a cost-effective solution, which is ideal for liquid flows and uncompensated gas and steam flows. This pre-engineered solution provides significant savings in engineering specification, procurement, and installation time by receiving a single integrated solution FIGURE 2. Mass ProPlate Series At a Glance Reduced Process Variability ProPlate Mass ProPlate While direct mounting provides lower installed cost, system reliability is also improved. The direct mounting design eliminates impulse lines which in turn reduces potential leak points by 50% and minimizes plugging and freezing through close-coupled, straight bore designs. Temperature & pressure compensation for gas & steam flows Sensor technology maximizes DP transmitter performance MV technology calculates primary element coefficients in real-time to improve performance and extends the measurable flow range to 8:1 or more Calculates density and mass flow in realtime to virtually eliminate errors due to pressure and temperature variation Lowers Total Cost of Ownership FIGURE 1. ProPlate Series Low cost solution for non-critical flow Lower installed cost by eliminating impulse lines Minimize engineering specification time by purchasing pre-engineered solutions Minimize procurement time by working with one supplier one purchase order MASS PROPLATE SERIES Mass ProPlate provides the same design advantages as ProPlate, but with the additional capability of providing true compensated mass flow measurement. Mass ProPlate is a complete flow measurement solution incorporating the Model 1195 Integral Orifice design with an integral manifold, RTD, and 3095MV Mass Flow transmitter. This design provides a cost-effective solution for mass flow measurement that is ideal for gas and steam flows. Minimize installation time by receiving preassembled, integrated solutions Improved DP Flow System Reliability 5-year transmitter stability extends the calibration interval, reducing maintenance calls Direct mounting eliminates impulse lines Reduces potential leak points by more than 50% Minimizes plugging and freezing through close-coupled, straight bore designs Mass ProPlate accurately measures differential pressure, static pressure and process temperature and dynamically calculates mass flow with one device. Installation is easier and maintenance costs are significantly reduced when compared with traditional orifice installations. 2

6 Dieterich Standard/Rosemount Inc ProPlate Flowmeter ProPlate provides a complete flow measurement solution incorporating our Model 1195 Integral Orifice with an integral manifold and the 3051CD differential pressure transmitter. ProPlate is a cost-effective solution, which is ideal for liquid flows and uncompensated gas and steam flows. This pre-engineered solution provides significant savings in engineering specification, procurement, and installation time by receiving a single integrated solution. While direct mounting provides lower installed cost, system reliability is also improved. The direct mounting design eliminates impulse lines which in turn reduces potential leak points by 50% and minimizes plugging and freezing through close-coupled, straight bore designs. 3051CD DP Transmitter Integral Orifice Plate Integral Orifice Body 3-Valve Manifold FIGURE 3. ProPlate Assembly. Flanged Process Connection OIMISIAI FIGURE 4. Traditional remote mounting installation with fittings and tubing. FIGURE 5. ProPlate direct mounting. 28 Potential Leak Points 6 Potential Leak Points POTENTIAL LEAK POINTS REDUCED WITH DIRECT MOUNT FEATURE The ProPlate s electronics are mounted directly to the orifice body by means of a 3- or 5-valve manifold. Direct mounting provides the advantage of minimizing potential leak points from traditional remote mounted units. Please note, the pressure transmitter may be remotely installed or directly mounted to the Model In the case of the ProPlate, the electronics and sensor element are fully integrated, eliminating fittings, tubing, valves, manifolds, adapters, and mounting brackets to reduce potential leak points and installation time. Many potential leak paths are eliminated with direct mounting feature as illustrated in Figure 4 and Figure 5. 3

7 ProPlate/1195 Integral Orifice Family PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS TABLE 1. ProPlate Discharge Coefficient Uncertainty β Orifice Plate Bore = Pipe I.D. (1) (2) (3) Discharge Coefficient Uncertainty Uncalibrated Water Calibrated With Associated Piping Without Associated Piping Liquids Gas & Steam β < % 5% 0.1 < β < % 2.5% 0.75% 1.2% 0.2 β % 1.5% 0.25% 0.5% 0.6 < β < % 3% 0.75% 1% (1) For orifice bore Reynolds numbers (R d ) less than 1,500 (less than 10,000 if β is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference Flow Measurement Engineering Handbook by R. W. Miller for calculation of Reynolds Number (R d ). (2) Also see What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy? below. (3) Calibrated ProPlate available with piping only. WHAT IS THE DIFFERENCE BETWEEN DISCHARGE COEFFICIENT ACCURACY AND FLOW RATE ACCURACY? Discharge Coefficient (C d ) Accuracy The discharge coefficient is an empirically determined flow correction factor, like flow coefficient (K) for most proprietary flowmeters. The discharge coefficient corrects the theoretical flow equation to reflect actual results from flow lab testing. (It corrects for the unaccounted effects of frictional energy loss, placement of the pressure taps, and the velocity profile.) Discharge coefficient is a function of Reynolds number and Beta, where Reynolds Number is a dimensionless number describing the level of turbulence in the flow, and Beta is the ratio of orifice bore (d) to Pipe Bore (D). The uncertainty on the 1195 discharge coefficient is 0.75% (in the preferred Beta range), and is determined based on the distribution of flow test results of standard product. The uncertainty of discharge coefficient can be reduced to as little as 0.25% by completing a flow lab test for the specific 1195 as it is ordered. The discharge coefficient accuracy is only one part of the total flow accuracy. Flow Rate Accuracy The flow accuracy can be calculated by combining the uncertainty of the six terms within the flow equation. It is also verified through lab testing at reference conditions. The flow equation is: To calculate the total flow accuracy (uncertainty), the uncertainty (U) and sensitivity (X) of flow of each term is combined using a Root-Sum-Square (RSS) method for random variation. The terms are: 1. Discharge Coefficient (C d ) 2. DP Uncertainty ( P) 3. Pipe Diameter (D) 4. Bore Diameter (d) 5. Fluid Density (ρ) 6. Gas Expansion factor (Y 1 ) Reference accuracy* for the ProPlate is 1.1% of volumetric flow over a 5:1 flow turndown. The ProPlate is considered volumetric because it does not complete real-time calculations of discharge coefficient, gas expansion factor or fluid density. Reference accuracy assumes all are constant. If any of these are likely to vary in an application (for example, gas and steam applications), Mass ProPlate should be considered. Q volumetric = NC d Y 1 Ed 2 ( P/ρ) 1/2 4

8 Dieterich Standard/Rosemount Inc Mass ProPlate Flowmeter Mass ProPlate provides the same design advantages as ProPlate, but with the additional capability of providing true compensated mass flow measurement. Mass ProPlate is a complete flow measurement solution incorporating our proven Model 1195 Integral Orifice design with an integral manifold, RTD, and 3095MV Mass Flow transmitter. This design provides a cost-effective solution for mass flow measurement that is ideal for gas and steam flows. Mass ProPlate accurately measures differential pressure, static pressure and process temperature and dynamically calculates mass flow with one device. Installation is easier and maintenance costs are significantly reduced when compared with traditional orifice installations. RTD RTD 3095MV Mass Flow Transmitter Integral Orifice Plate Integral Orifice Body 3-Valve Manifold FIGURE 6. Mass ProPlate Assembly COMPENSATED MASS FLOW MEASUREMENT Flanged Process Connection The Mass ProPlate incorporates our field proven Model 1195 Integral Orifice plate design with the 3095mv Multivariable Mass Flow Transmitter and offers the advantage of true compensated mass flow measurement. Compensation for temperature and pressure variations as process conditions change is performed dynamically within the integral electronics of the Mass ProPlate. Process conditions (pressure, temperature, etc.) can vary significantly for many applications during operation. Variations in pressure and temperature from the established setpoint can significantly effect the calculated flow rate. Traditionally, programming is performed in a DCS system using a simplified mass flow equation to calculate flow rate. The simplified equation assumes a constant for many variables that are significantly affected by temperature and pressure changes. In order to improve accuracy over a larger flow range, the Mass ProPlate dynamically compensates and recalculates in real time the density, flow coefficient, thermal expansion factor, pipe ID, and gas expansion factor usually held as constant. THREE PROCESS VARIABLES MEASURED WITH ONE DEVICE Temperature The temperature is sensed through a standard 100 Ω platinum RTD located on the downstream piping section of the Mass ProPlate. Static Pressure Static pressure is measured off the high side of the Mass ProPlate primary element. In a Mass ProPlate the high side pressure sensed is equal to that of the true pipe static pressure. Differential Pressure Differential pressure signal is produced by the integral orifice plate. The flow rate is calculated based on the square root of the differential pressure in accordance with the dynamic mass flow equations derived from Bernoulli s MASS PROPLATE FLOWMETER PERFORMANCE SPECIFICATIONS Orifice Plate Bore β = Pipe I.D. TABLE 2. Mass ProPlate Flow Rate Uncertainty (1) Mass Flow Rate Uncertainty (2) with Associated Piping Uncalibrated Liquids Water Calibrated Gas & Steam 0.1 < β < % 1.10% 1.35% 0.2 β % 0.75% 0.85% 0.6 < β < % 1.10% 1.25% (1) Mass flow rate reference uncertainty over 8:1 flow range. Does not include environmental or installation effects. (2) For orifice bore Reynolds numbers (R d ) less than 1,500 (less than 10,000 if β is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference Flow Measurement Engineering Handbook by R. W. Miller for calculation of Reynolds Number (R d ). 5

9 ProPlate/1195 Integral Orifice Family PERFORMANCE Accuracy ±0.85% (gas/steam) ±0.75% (liquid) of Mass Flow Rate, Turndown 8:1 The Mass ProPlate flowmeter provides high accuracy mass flow measurement over a wide operating range by dynamically compensating for flow equation variables in real time, including thermal expansion effects, density, and gas expansion effects. The fully compensated flow equation reduces the sources of traditional DP flow uncertainty, thereby providing a more accurate flow measurement. See Figure 7. Compared to Non-Compensated Flow Measurement Changes in temperature, pressure, density, and specific gravity can cause significant errors in mass flow readings if not compensated, as shown in Figure 8. For example, a 10% shift in pressure or temperature causes a 5% error in mass flow reading. Compared to Traditional Compensated DP Flow Measurement Traditionally, DP flow has been calculated in a DCS or flow computer using a simplified mass flow equation. In simplified DP mass flow measurements, a constant is used to represent many of the terms of the flow calculation. See Figure 9. The Mass ProPlate flowmeter dynamically compensates for changes not only in density, but also in other terms that are considered constant in typical mass flow compensation. In fact, only the units conversion factor is constant. The other terms (thermal expansion factor, pipe ID, and gas expansion factor) are functions of static pressure and temperature. The simplified flow equation cannot compensate for changes in these terms resulting in bias errors in the calculated flow rate. The Mass ProPlate flowmeter uses a fully compensated equation for mass flow. 1% 1% FIGURE 7. Accuracy % Rate - Gas/Steam Application. % Change (T,P, SG,ρ) % Error in flow rate FIGURE 8. Non-Compensated Flow Measurement. Traditionally, a constant has been used for terms C d Y 1 Ed 2. However, C d is not constant. C d The Mass ProPlate dynamically calculates flow coefficients. Traditional flow uncertainty is eliminated. Q mass = NC d Y 1 Ed 2 DP (ρ). C d Flow Uncertainty of Flow Rate 0.75% calibrated for liquid 0.85% calibrated for gas/steam Flow FIGURE 9. Compensated DP Flow Measurement. 8900_ _42 Non-Comp Chart2 Performance1 6

10 Dieterich Standard/Rosemount Inc. Model 1195 Integral Orifice The Model 1195 Integral Orifice is a highly accurate small bore orifice flowmeter, which is suitable for measurement of any clean gas, liquid or steam. Used as the primary flow element in the Mass ProPlate and ProPlate, the Model 1195 may be ordered as a stand alone product which allows for direct or remote mounting of DP Transmitters. If a complete assembly as with the ProPlate and Mass ProPlate is not required, the Model 1195 can be used with any differential pressure transmitter with standard process connections. The 1195 provides several advantages over traditional orifice plates: Self-centering orifice plate design High accuracy, performance, and reliability Available factory calibrated NACE MR-01-75(90) compliant Available pre-assembled with optional instrumentation for a complete meter assembly FIGURE 10. Model 1195 Integral Orifice MODEL 1195 PERFORMANCE SPECIFICATIONS TABLE 3. Model 1195 Discharge Coefficient Uncertainty This table lists discharge coefficient uncertainty for standard orifice plate bore sizes when shipped new from the factory. Inspect and clean the orifice plate regularly to ensure the bore edge and surface finish are not worn or damaged. A laboratory water flow calibration can reduce the flow coefficient uncertainty to 0.5% for many bore sizes. Contact Rosemount, Inc. for details. Orifice Plate Bore β = Pipe I.D. With Associated Piping (1) (2) Discharge Coefficient Uncertainty Without Associated Piping β < % 5% 0.1 < β < % 2.5% 0.2 β % 1.5% 0.6 < β < % 3% (1) For orifice bore Reynolds numbers (R d ) less than 1,500 (less than 10,000 if β is greater than 0.6) and special bores, flow coefficient uncertainty is 3.0% for assemblies with piping and 5.0% for assemblies without piping. Reference Flow Measurement Engineering Handbook by R. W. Miller for calculation of Reynolds Number (R d ). (2) Also see ProPlate Flowmeter, What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy? on page 4. 7

11 ProPlate/1195 Integral Orifice Family PIPE DIAMETER VARIANCE EFFECTS REDUCED Permissible fabrication tolerances for piping below 2 in. (50mm) based on ASTM A-530 can be significant. Pipe inner diameter variances can be up to 7% as shown in Table 4. TABLE 4. Permissible variations in pipe diameters for Seamless, Welded and Alloy pipe per ASTM A-530 Measurement accuracy is significantly affected by errors in placement of the orifice opening to the center of the pipe. Significant deviation from the center can result in a difference between the calibrated factory flow coefficient used and the actual installed characteristics. These problems are eliminated with the integral orifice. As an example, a 3% deviation in placement of the orifice opening from the pipe center can result in a 0.25 to 1.5% error depending on the beta value. (1) Allowable Variances for Pipe Inner Diameters Line Size in. (mm) (15) 1 (25) 1 (40) ID Min in. (mm) ID Max in. (mm) %Error Min % Error Max (15.0) (16.9) (25.9) (40.1) (27.9) (42.2) Using an incorrect piping diameter in the DP flow equation for the integral orifice plate (see Equation 1 on page 9) can significantly effect the calculated flow. As an example, an error of 4% in the pipe diameter can result in an error of 1% in flow rate. Determining the inner pipe diameter of existing piping maybe be difficult and relying on standards can produce a wide variance. The pipe tolerance issue is eliminated when using our precision built upstream and downstream piping sections, which are standard for the Mass ProPlate and optional with the Proplate and Model Each piping section is precision bored and honed to the +/ inch (0.025 mm). Our piping assembly essentially removes the error associated with incorrect pipe diameter measurements. FIGURE 11. Upstream and downstream piping sections assembled to Model SELF-CENTERING ORIFICE PLATE DESIGN The integral orifice design used in the Mass ProPlate, ProPlate, and Model 1195 provides a significant advantage over traditional orifice plates. The special flange and bolting structure ensures that the orifice plate is secured and centered directly in the pipe for accurate flow measurement. FIGURE 12. Model 1195 Assembly Body Structure HIGH RELIABILITY & INDUSTRY COMPLIANCE NACE MR-01-75(90) compliance. ISO 9001 registered company. Proven technology supplied by leading manufacturer. 90 years experience in flow measurement. 300 sales and service centers in 120 countries. REDUCED INSTALLATION COSTS One flowmeter replaces: three transmitters, a DP primary element, and piping/fittings in the case of the Mass ProPlate and ProPlate. Direct integral mounting for the Mass ProPlate, ProPlate and Model 1195 eliminates the need for plumbing between sensing element and electronics. Reduced engineering costs by eliminating the need to order each component separately for the Mass ProPlate and ProPlate. Ordering is simple, only one model number required to order a complete flowmeter assembly. Programming time commonly required in the DCS system to perform compensation calculations is eliminated with the Mass ProPlate. All calculations are performed within the Mass ProPlate. (1) Richard W. Miller, Flow Measurement Engineering Handbook, 3d. ed. (New York: McGraw-Hill, 1996),

12 Dieterich Standard/Rosemount Inc. ProPlate, Mass ProPlate, & Model 1195 Integral Orifice HOW IT WORKS The integral orifice plate produces a differential pressure signal. The flow rate is proporational to the square root of the differential pressure in accordance with Bernoulli s theorem. The basic equation for calculating flow rate for a orifice differential pressure measurement is shown below. Equation 1 Qm = NC d Y 1 d ρh d 1 D--- 4 Qm = Mass flow rate (lbm/sec) N = Units conversion factor (units vary) C d = Discharge coefficient (dimensionless) Y 1 = Gas Expansion factor (dimensionless) d = Bore of differential producer (inches) D = Pipe diameter (inches) ρ = Fluid density (lbm/ft 3 ) h = Differential pressure (inches of water) INSTRUMENT TOOLKIT Product sizing and selection has never been easier...or more accurate. The instrument Toolkit automates the tedious process of building a device model number. The Instrument Toolkit simplifies the specification process by requiring that instrument data be entered only once during the entire specification procedure. Full Database Connectivity Regardless of the legacy database you are using, the information captured in your database can be electronically exchanged with the Instrument Toolkit through its import/export feature. All instrument data created with the Instrument Toolkit can be downloaded to specification sheets, configuration data sheets, or a standard electronic file. Model Selection Once your process application data is entered, the Instrument Toolkit can generate a valid Mass ProPlate, ProPlate, or Model 1195 Integral Orifice model number. Contact your local Rosemount representative for more information. Toolkit1 FIGURE 13. Basic principle of differential flow measurement 9

13 ProPlate/1195 Integral Orifice Family How to Order Following are the steps required to order the Mass ProPlate, ProPlate or Model 1195 Integral Orifice. Step 1. Complete the Configuration Data Sheet ( ). Step 2. Determine orifice plate bore size using the Instrument Toolkit sizing and product selection tool (see Instrument Toolkit on page 9). Rosemount will calculate the bore size for you if you select Quality QBC on your order. Step 4. Select Options (see Gaskets/O-rings on page 22 for more information). A. Temperature Sensor: for ProPlate and Model 1195 only. B. Meter: for ProPlate (aluminum or stainless housing) and Mass ProPlate (aluminum only). C. Calibration: Discharge Coefficient Verification (water) for ProPlate or Model 1195 Integral Orifice; Water Flow Calibration for Mass ProPlate. D. Assemble To Transmitter: for Model 1195 Integral Orifice only. E. Hazardous Locations Certificate: for ProPlate and Mass ProPlate only. F. Quality s. G. Options: Toolkit1 DIN Transmitter Connection Schedule 80 pipe in lieu of schedule 40 (for in. and 1 in. line sizes only) Special length (for upstream and downstream piping sections) Remote adapters (Stainless Steel or Hastelloy C) Step 3. Select Primary Element A. Primary element: Mass ProPlate, ProPlate or Model 1195 Integral Orifice. B. Body material: 316 Stainless Steel or Hastelloy C-276. C. Line size: ¹ ₂ in., 1 in. or 1¹ ₂ in. D. Process Connection. Threaded or socket weld body only is available with ProPlate and Model 1195 Integral Orifice. Mass ProPlate is available with piping only. Pipe material and flanges will be the same material as the body. E. Orifice Plate material: 316 Stainless Steel, Hastelloy C-276 or Monel 400. F. Bore size from Instrument Toolkit. A special bore size may also be selected. G. Body Bolt and Transmitter bolt material: 1 in. or 2¹ ₄ in for Model 1195; 1 in. for ProPlate and Mass ProPlate. H. Transmitter Connection System: for ProPlate and Mass ProPlate only. I. Output: for ProPlate only. J. Line Pressure Range: for Mass ProPlate only. K. Transmitter Housing material: for ProPlate and Mass ProPlate only. 10

14 Dieterich Standard/Rosemount Inc. PROPLATE FLOWMETER ORDERING INFORMATION How To Order Model P95 Product Description ProPlate Flowmeter Assembly Orifice Body Material S H 316SS Stainless Steel Hastelloy C-276 Line Size (1) T1 S1 P1 P2 A1 A3 A6 D1 D2 D3 P9 S H M (2) 0196 (2) 0260 (2) 0340 (2) (2) 0345 (2) 0500 (2) 0630 (2) (2) 0512 (2) 0748 (2) in. (15 mm) Schedule 40 1-in. (25 mm) Schedule in. (40 mm) Schedule 80 Process Connection NPT Female Body (Process piping ends must be threaded) Socket Weld Body (Remote Mount Only) Pipe Ends NPT Pipe Ends Beveled (prepared for welding) Pipe Ends Flanged ANSI Class 150 RF Pipe Ends Flanged ANSI Class 300 RF Pipe Ends Flanged ANSI Class 600 RF Pipe Ends Flanged DIN, PN16 Pipe Ends Flanged DIN, PN40 Pipe Ends Flanged DIN, PN100 Special Process Connection Orifice Plate Material 316SS Stainless Steel Hastelloy C-276 Monel Bore Size (0.25) for ¹ ₂ in. pipe (0.36) for ¹ ₂ in. pipe (0.51) for ¹ ₂ in. pipe (0.86) for ¹ ₂ in. pipe (1.68) for ¹ ₂ in. pipe (2.77) for ¹ ₂ in. pipe (4.06) for ¹ ₂ in. pipe (4.98) for ¹ ₂ in. pipe (6.60) for ¹ ₂ in. pipe (8.64) for ¹ ₂ in. pipe (3.81) for 1 in. pipe (6.35) for 1 in. pipe (8.76) for 1 in. pipe (12.70) for 1 in. pipe (16.00) for 1 in. pipe (20.32) for 1 in. pipe (7.49) for 1¹ ₂ in. pipe (9.55) for 1¹ ₂ in. pipe (13.00) for 1¹ ₂ in. pipe (19.00) for 1¹ ₂ in. pipe (25.96) for 1¹ ₂ in. pipe (30.07) for 1¹ ₂ in. pipe Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory. XXXX (3) Special bore size (1) Schedule 40 standard for ¹ ₂ in. (15mm) and 1 in. (25 mm) line sizes. Use Option H for Schedule 80. (2) Best flow coefficient uncertainty 0.2 β 0.6 (3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation. 11

15 ProPlate/1195 Integral Orifice Family ProPlate Flowmeter Ordering Information (Continued) Body Bolt and Transmitter Bolt Material (1) A (2) C (2) E (2) G (2)(3) D5 D6 D7 D8 D0 R5 R6 R7 R8 A A B C D J K L TR TX T9 1 2 CL CZ CS bolts (Carbon Steel Gr 8) and ss studs and nuts for transmitter to manifold connection 304ss bolts (ASTM A193 Gr B8) and ss studs and nuts for transmitter to manifold connection ASTM A193 Gr B7M (NACE) and ss studs and nuts for transmitter to manifold connection CS bolts for high temp (850 F) and ss studs and nuts for transmitter to manifold connection Transmitter Connection System Direct Mount 3-valve Manifold, SS Direct Mount 3-valve Manifold, Hastelloy C Direct Mount 5-valve Manifold, SS Direct Mount 5-valve Manifold, Hastelloy C Direct Mount, No Instrument Manifold Remote Mount 3-valve Manifold, SS Remote Mount 3-valve Manifold, Hastelloy C Remote Mount 5-valve Manifold, SS Remote Mount 5-valve Manifold, Hastelloy C Output 4-20 Ma with digital signal based on Hart Transmitter Housing Material/Conduit Entry Size Epoxy-poly-alum ¹ ₂ in NPT Epoxy-poly-alum CM20 Epoxy-poly-alum PG13.5 Epoxy-poly-alum G¹ ₂ 316SS in NPT 316SS CM20 316SS PG13.5 Temperature Sensor (4) (5) (Optional Entry) Integral Thermowell & RTD Integral Thermowell & RTD, FM Explosion Proof Special Temperature Sensor Meters (Optional Entry) LCD Meter (Rate) Aluminum housing LCD Meter (Rate) Stainless housing Calibration (Optional Entry) Discharge Coefficient Verification (not available for bore sizes less than in.) Special Calibration Hazardous Locations Certificate (Optional Entry) C6 E5 ED I5 ID K5 G 8 X CSA Explosion Proof & Intrinsic Safety FM Explosion-Proof KEMA/CENELEC Explosion Proof FM Intrinsic Safety KEMA/CENELEC Intrinsic FM Explosion Proof & Intrinsic Safety Options (Optional Entry) DIN Transmitter Connection Schedule 80 Line Size (¹ ₂ in. and 1 in. line sizes only; not valid with Pl process connection) Special Length - Specify Dimensions Typical Model Number: P95 S 010 A1 S 0345 A D5 A A (1) Body bolts are supplied in the same material as specified for mounting bolts. (2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model (3) For remote mounting only. (4) Thermowell material will be the same as 1195 body material. (5) If temperature sensor option is selected, upstream and downstream piping sections are required for the thermowell (see Process connection). 12

16 Dieterich Standard/Rosemount Inc. ProPlate Flowmeter Ordering Information (Continued) Quality s (Optional) QBC QS1 (1) QSP Q21 (2) Q23 (6) Q28 (6) Q29 QD1 QD2 QD5 QJ1 QJ2 QJ3 QJ4 QJ5 QI7 QM8 (3) QT2 Q40 Q84 Q99 Bore calculation (must provide complete Customer Data Sheet with order) Additional stainless steel tag wired to assembly with customer specified information Cleaning for Special Processes ANSI B31.1 ANSI B31.3 ANSI B31.8,49 CFR 192 NACE MR Certificate of Conformance / Customer specification Certificate of Conformance / Dieterich Standard Program Installation Instruction Manuals - Extra per manual Standard Product Drawings (C-Drawings) Special Product Drawings Drawings supplied on 3¹ ₂ disk / File format: AutoCAD release 13 Drawings supplied on 3¹ ₂ disk / File format: AutoCAD DXF release 12 Drawings supplied by (Internet) Inspection & Performance Certificate EN B Material Certificate Liquid Penetrant Examination Calibration Data Certificate (Transmitters) QM8 + Q40 Quality Group Special Quality Assurance (1) All Model P95 ProPlate assemblies are tagged, at no charge, with a permanently attached aluminum tag including model and serial number, pipe ID, orifice bore, maximum operating limitations and customer tag number. Option code QS1 is an additional stainless steel tag with customer specified information, wired to the assembly. (2) Not available with DIN Process Connections s D1, D2, D3. (3) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable. 13

17 ProPlate/1195 Integral Orifice Family MASS PROPLATE FLOWMETER ORDERING INFORMATION How to Order Model M95 S H Product Description Mass ProPlate Flowmeter Assembly Model 1195 Body Material 316SS Stainless Steel Hastelloy C-276 Line Size (1) P1 P2 A1 A3 A6 D1 D2 D3 P9 S H M (2) 0196 (2)) 0260 (2) 0340 (2) (2) 0345 (2) 0500 (2) 0630 (2) (2) 0512 (2) 0748 (2) ¹ ₂-in. (15 mm) Schedule 40 1-in. (25 mm) Schedule 40 1¹ ₂-in. (40 mm) Schedule 80 Process Connection Pipe Ends NPT Pipe Ends Beveled (prepared for welding) Pipe Ends Flanged ANSI Class 150 RF Pipe Ends Flanged ANSI Class 300 RF Pipe Ends Flanged ANSI Class 600 RF Pipe Ends Flanged DIN, PN16 Pipe Ends Flanged DIN, PN40 Pipe Ends Flanged DIN, PN100 Special Process Connection Orifice Plate Material 316SS Stainless Steel Hastelloy C-276 Monel Bore Size (0.25) for ¹ ₂ in (0.36) for ¹ ₂ in (0.51) for ¹ ₂ in (0.86) for ¹ ₂ in (1.68) for ¹ ₂ in (2.77) for ¹ ₂ in (4.06) for ¹ ₂ in (4.98) for ¹ ₂ in (6.60) for ¹ ₂ in (8.64) for ¹ ₂ in (3.81) for 1 in (6.35) for 1 in (8.76) for 1 in (12.70) for 1in (16.00) for 1 in (20.32) for 1 in (7.49) for 1¹ ₂ in (9.55) for 1¹ ₂ in (13.00) for 1¹ ₂ in (19.00) for 1¹ ₂ in (25.96) for 1¹ ₂ in (30.07) for 1¹ ₂ in. Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory. Bore size can be sized using the Instrument Toolkit sizing program, or you can select Quality QBC to have Rosemount calculate for you. XXXX (3) Special bore size (1) Schedule 40 standard for ¹ ₂ in. (15mm) and 1 in. (25mm) line sizes. Use Option H for Schedule 80. (2) Best flow coefficient uncertainty 0.2 β 0.6 (3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation. 14

18 Dieterich Standard/Rosemount Inc. Mass ProPlate Flowmeter Ordering Information (Continued) Body Bolt and Transmitter Bolt Material (1) A (2) C (2) E (2) G (2)(3) D5 D6 D7 D8 D0 R5 R6 R7 R8 C D 3 4 A B C D J K L CS bolts (Carbon Steel Gr 8) and ss studs and nuts for transmitter to manifold connection 304ss bolts (ASTM A193 Gr B8) and ss studs and nuts for transmitter to manifold connection ASTM A193 Gr B7M (NACE) and ss studs and nuts for transmitter to manifold connection CS bolts for high temp (850 F) and ss studs and nuts for transmitter to manifold connection Transmitter Connection System Direct Mount 3-valve Manifold, SS Direct Mount 3-valve Manifold, Hastelloy C Direct Mount 5-valve Manifold, SS Direct Mount 5-valve Manifold, Hastelloy C Direct Mount, No Instrument Manifold Remote Mount 3-valve Manifold, SS Remote Mount 3-valve Manifold, Hastelloy C Remote Mount 5-valve Manifold, SS Remote Mount 5-valve Manifold, Hastelloy C Line Pressure Range Standard, Gage Sensor (up to 800 psig) Extended, Gage Sensor (up to 3,626 psig) Standard, Absolute Sensor (up to 800 psia) Extended, Absolute Sensor (up to 3,626 psia) Transmitter Housing Material Epoxy-poly-alum ¹ ₂ in NPT Epoxy-poly-alum CM20 Epoxy-poly-alum PG13.5 Epoxy-poly-alum G 316SS ¹ ₂ in NPT 316SS CM20 316SS PG13.5 Meters (Optional Entry) 1 LCD Meter (Rate) Aluminum housing CL CZ Calibration (Optional Entry) Water Flow Calibration Special Calibration Hazardous Locations Certificate (Optional Entry) A B C D F H FM Explosion-Proof Approval FM Explosion Proof & Intrinsic Safety CSA Explosion Proof Approval CSA Explosion Proof Approval & Intrinsic Safety KEMA/CENELEC Intrinsic Safety Certificate KEMA/CENELEC Explosion Proof Approval (1) Body bolts are supplied in the same material as specified for mounting bolts. (2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model (3) For remote mounting only. 15

19 ProPlate/1195 Integral Orifice Family Mass ProPlate Flowmeter Ordering Information (Continued) G 8 X QBC QS1 (1) QSP Q21 Q23 Q28 Q29 QD1 QD2 QD5 QJ1 QJ2 QJ3 QJ4 QJ5 QI7 QM8 (2) QT2 Q40 Q84 Q99 Options (Optional Entry) DIN Transmitter Connection Schedule 80 Pipe Section (¹ ₂ in. and 1 in. line sizes only; not valid with Pl process connection) Special Length - Customer Specified Dimensions Quality s (Optional) Bore calculation (must provide complete Customer Data Sheet with order) Additional stainless steel tag wired to assembly with customer specified information Cleaning for Special Processes ANSI B31.1 ANSI B31.3 ANSI B31.8,49 CFR 192 NACE MR Certificate of Conformance / Customer specification Certificate of Conformance / Dieterich Standard Program Installation Instruction Manuals - Extra per manual Standard Product Drawings (C-Drawings) Special Product Drawings Drawings supplied on 3¹ ₂ disk / File format: AutoCAD release 13 Drawings supplied on 3¹ ₂ disk / File format: AutoCAD DXF release 12 Drawings supplied by (Internet) Inspection & Performance Certificate EN B Material Certificate Liquid Penetrant Examination Calibration Data Certificate (Transmitters) QM8 + Q40 Quality Group Special Quality Assurance Typical Model Number: M95 S 050 A1 S XXXX A D5 C A (1) All Model M95 Integral Orifice assemblies are tagged, at no charge, with a permanently attached stainless steel tag. Tag character height is inches (0.159 cm). Option code QS1 is an additional stainless steel tag with customer specified information, wired to the assembly. (2) Includes certificates for mechanical and chemical properties of bodies, pipes, flanges, and adapters as applicable. 16

20 Dieterich Standard/Rosemount Inc. INTEGRAL ORIFICE ORDERING INFORMATION How To Order Model Product Description 1195 Integral Orifice Assembly S H Orifice Body Material 316SS Stainless Steel Hastelloy C-276 Line Size (1) T1 S1 P1 P2 A1 A3 A6 D1 D2 D3 P9 S H M (2) 0196 (2) 0260 (2) 0340 (2) (2) 0345 (2) 0500 (2) 0630 (2) (2) 0512 (2) 0748 (2) ¹ ₂-in. (15 mm) Schedule 40) 1-in. (25 mm) Schedule 40 1¹ ₂-in. (40 mm) Schedule 80 Process Connection NPT Female Body Socket Weld Body (Remote Mount Only) Pipe Ends NPT Pipe Ends Beveled (prepared for welding) Pipe Ends Flanged ANSI Class 150# RF Pipe Ends Flanged ANSI Class 300# RF Pipe Ends Flanged ANSI Class 600# RF Pipe Ends Flanged DN, PN16 Pipe Ends Flanged DN, PN40 Pipe Ends Flanged DN, PN100 Special Process Connection Orifice Plate Material 316SS Stainless Steel Hastelloy C-276 Monel Bore Size - Inches (mm) (0.25) for ¹ ₂ in. pipe (0.36) for ¹ ₂ in. pipe (0.51) for ¹ ₂ in. pipe (0.86) for ¹ ₂ in. pipe (1.68) for ¹ ₂ in. pipe (2.77) for ¹ ₂ in. pipe (4.06) for ¹ ₂ in. pipe (4.98) for ¹ ₂ in. pipe (6.60) for ¹ ₂ in. pipe (8.64) for ¹ ₂ in. pipe (3.81) for 1 in. pipe (6.35) for 1 in. pipe (8.76) for 1 in. pipe (12.70) for 1 in. pipe (16.00) for 1 in. pipe (20.32) for 1 in. pipe (7.49) for 1¹ ₂ in. pipe (9.55) for 1¹ ₂ in. pipe (13.00) for 1¹ ₂ in. pipe (19.00) for 1¹ ₂ in. pipe (25.96) for 1¹ ₂ in. pipe (30.07) for 1¹ ₂ in. pipe Flange and pipe material are same as orifice body material selected. For other process connections and materials, please consult factory. XXXX (3) Special bore size (1) Schedule 40 standard for ¹ ₂ in. (15mm) and 1 in. (25mm) line sizes. Use Option H for Schedule 80. (2) Best flow coefficient uncertainty 0.2 β 0.6. (3) Special bores available as specified between beta ratios of 0.1 and 0.8. Include option code QBC for factory bore calculation. 17

21 ProPlate/1195 Integral Orifice Family Integral Orifice Ordering Information (Continued) Body Bolt Material (1) A (2) B (3) C (2) D (3) E (2) F (3) G (2)(4) TR TX T9 CL CZ S4 G E F 8 X QBC QS1 (7) Q16 QSP Q21 (8) Q23 (7) Q28 (7) Q29 QD1 QD2 QD5 QJ1 QJ2 QJ3 QJ4 QJ5 Q17 QT2 QM8 (9) Q CS bolts (Carbon Steel Gr 8) 2.25 CS bolts (Carbon Steel Gr 8) ss bolts (ASTM A193 Gr B8) ss bolts (ASTM A193 Gr B8) 1.50 ASTM A193 Gr B7M (NACE) 2.25 ASTM A193 Gr B7M (NACE) 1.50 CS bolts for high temp (850 F) Temperature Sensor (5), (6) (Optional Entry) Remote Thermowell & RTD Remote Thermowell & RTD, FM Explosion Proof Special Temperature Sensor Calibration (Optional Entry) Discharge Coefficient Verification (not available for bore sizes less than in.) Special Calibration Assemble to Transmitter (Optional Entry) Factory assembly - Attach to Transmitter (Must also use Option code S4 in transmitter model number) Options (Optional Entry) DIN Transmitter Connection Remote Adapters, 316SS (Includes Coplanar Bracket, 2-in. pipe/panel mount, SS bolts) Remote Adapters, Hastelloy C (Includes Coplanar bracket, 2-in pipe/panel mount, SS bolts) Schedule 80 Line Size (¹ ₂ in. and 1 in. line sizes only; not valid with Pl process connection) Special length Face-to-Face dimensions (Consult Factory) Quality s (Optional Entry) Bore Calculation (provide completed Customer Data Sheet with order) Additional stainless steel tag wired to assembly w/customer specified information Oxygen Clean / Inspection Cleaning for Special Processes ANSI B31.1 ANSI B31.3 ANSI B31.8, 49 CFR 192 NACE MR-01-75(90) Cert of Conform/Customer Specification Cert of Conform/Dieterich Program Installation Instruction Manuals - Extra Standard Product Dwg (C-Dwgs) Special Product Dwg 3¹ ₂ AutoCAD rel 13 3¹ ₂ AutoCAD DXF rel 12 Dwg (Internet) Inspection & Performance Certificate Liquid Penetrant Examination EN B Material Certs Special Quality Assurance Typical Model Number 1195 S 010 A1 S 0345 A (1) Body bolts are supplied in the same material as specified for mounting bolts. (2) Standard bolting for direct assembly to most manifolds and pressure transmitters, including Model (3) For direct mounting to Models 3051C and 2024 with Coplanar flange without manifold. (4) For remote mount only. (5) Thermowell material will be the same as 1195 body material. (6) If temperature sensor option is selected, upstream and downstream piping sections are required for the thermowell (see Process Connection). (7) All Model M1195 Integral Orifice assemblies are tagged, at no charge, with a permanently attached aluminum tag including model and serial number, pipe ID, orifice bore, maximum operating limitations and customer tag number. Option code QSI is an additional stainless steel tag with customer specified information, wired to the assembly. (8) Not available with DIN Process Connections s D1, D2, D3. (9) Includes certificates for mechanical and chemical properties of bodies, orifice plates, pipes, flanges, and adapters as applicable. 18

22 Dieterich Standard/Rosemount Inc. Options TEMPERATURE SENSOR LCD METER TR TX Remote Thermowell & RTD Remote Thermowell & RTD, FM Ex-Prf Required with CSA and FM hazardous certificates 1 Digital Meter, 5-Digit, 2-Line LCD Direct reading of digital data for higher accuracy Displays user-defined flow, level, volume, or pressure units Displays diagnostic messages for local troubleshooting 90-degree rotation capability for easy viewing Digital Meter with 316 Stainless Steel Cover FIGURE 14. Temperature Sensor MANIFOLD D5 Direct Mount 3-valve, SS D6 Direct Mount 3-Valve, Hastelloy C 3031a05a Terminal Cover Interconnecting Pins Jumpers LCD Meter Extended Cover D7 D8 R5 R6 R7 R8 Direct Mount 5-Valve, SS Direct Mount 5-Valve, Hastelloy C Not allowed with Socket Weld Body Remote Mount 3-Valve, SS Remote Mount 3-Valve, Hastelloy C Remote Mount 5-Valve, SS Remote Mount 5-Valve, Hastelloy C CS bolts for high temperature are required (Body Bolt Option G) FIGURE 16. LCD Meter DIN TRANSMITTER CONNECTION G DIN Transmitter Connection FIGURE 17. DIN Transmitter Connection FIGURE 15. Manifold 19

23 ProPlate/1195 Integral Orifice Family REMOTE ADAPTERS E F Remote Adapters, SS 316ss Includes Coplanar bracket, 2" Pipe/Panel mount and SS bolts Remote Adapters, Hastelloy CALIBRATION Special factory calibration is available for those applications Requiring higher accuracy, which in many cases can obtain A flow coefficient uncertainty of +/- 0.5%. Discharge coefficient Verification is provided for many bore sizes; please consult factory for further details. Also see What is the Difference Between Discharge Coefficient Accuracy and Flow Rate Accuracy? on page 4. Hastelloy C Includes Coplanar bracket, 2" Pipe/Panel mount and SS bolts CL Discharge Coefficient Verification Flow lab calibration (water) for ProPlate and Model 1195 Integral Orifice Water Flow Calibration Flow lab calibration (water) for Mass ProPlate FIGURE 18. Remote Adapters 20

24 Dieterich Standard/Rosemount Inc. SPARE PARTS Plate O-Ring Kits Material Size Teflon F to F (232 0 C) Teflon F to F (232 0 C) Teflon F to F (232 0 C) Inconel F to F (454 0 C) Inconel F to F (454 0 C) Inconel F to F (454 0 C) ¹ ₂ in. (15 mm) 1 in. (25 mm) 1¹ ₂ in. (40 mm) ¹ ₂ in. (15 mm) 1 in. (25 mm) 1¹ ₂ in. (40 mm) Transmitter/Manifold Gasket Kits Size Teflon / RF Flange up to F (149 0 F) Teflon / Din Flange up to F (149 0 F) Inconel / RF Flanges up to F (454 0 C) All All All Bolt Kits Material Size /16-20, CS, SAE J429 Gr 8 w/ ss studs and nuts for transmitter mounting 7/16-20, SS, A193 Gr B8 w/ ss studs and nuts for transmitter mounting 7/16-20, CS, A193 Gr B7M w/ ss studs and nuts for transmitter mounting All All All Adapter Kits Material Size G G SS Adapter, CS bolts & nuts SS Adapter, CS bolts & nuts, high temp SS Adapter, CS bolts & nuts SS Adapter, CS bolts & nuts, high temp SS Adapter, CS bolts & nuts All All All All All RTD Spare Parts Description Size Head, flat cover, FM approved RTD, 3.35 x.093 dia., -40 to F (-40 to C) RTD, 3.6 x.093 dia., -40 to F (-40 to C) RTD, 3.9 x.093 dia., -40 to F (-40 to C) All ¹ ₂ in. (15 mm) 1 in. (25 mm) 1¹ ₂ in. (40 mm) 1) Teflon Kits include ten gaskets. Iconel kits include four gaskets. 2) See PPL for additional spare parts and pricing. 21