Diagnose and Solve Production Problems in Food Manufacture
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1 Unit Summary This Unit is about diagnosing and solving problems related to production in a food and drink manufacturing environment. You need to apply your knowledge and understanding of the common production related faults with product and machinery. In order to be assessed as competent you must demonstrate to your assessor that you can consistently perform to the requirements set out below. Your performance evidence must include at least one observation by your assessor. Achievement of this Unit will provide you with opportunities to develop the following SQA Core Skills: Communication Access 3 Produce simple written communication. Problem Solving Intermediate 2 Analyse a situation or issue. Plan, organise and complete a task. Review and evaluate a problem solving activity. I have completed the requirements of this Unit. Candidate name: Candidate signature: I can confirm the candidate has completed all requirements of this Unit. Assessor signature: IV signature: Assessment centre:
2 You must be able to Diagnose and solve production problems This means you: 1 (a) Identify abnormal occurrences or malfunctions promptly and accurately. (b) Take appropriate corrective action to minimise hazards, risks and losses. (c) Diagnose correctly production faults that are within your own area of expertise and responsibility. Report and maintain records This means you: 2 (a) Report faults with mixtures, products, tools and equipment malfunctions and matters affecting production with appropriate degree of urgency and accurately to relevant personnel. (b) Monitor equipment maintenance records and report variances from legal and standard operational requirements and specifications to relevant personnel. Evidence Requirements In order to be assessed as competent you must demonstrate to your assessor that you can consistently perform to the requirements set out below. Your performance evidence must include at least one observation by your assessor. Your evidence must be work-based, simulation alone is only allowed where shown in bold italics Evidence of diagnosing and solving production problems in accordance with workplace procedures. Evidence of reporting and maintaining records in accordance with workplace procedures. Evidence/ Activity Ref No. F2LB 04 Diagnose and solve production problems in food manufacture 2
3 Evidence of Performance Evidence of performance may employ examples of the following assessment: observation written and oral questioning evidence from company systems (eg Food Safety Management System) reviewing the outcomes of work checking any records of documents completed checking accounts of work that the candidate or others have written F2LB 04 Diagnose and solve production problems in food manufacture 3
4 Candidate name: No Activity 1 Assessor initials/date 2 F2LB 04 Diagnose and solve production problems in food manufacture 4
5 You need to know and understand Evidence of knowledge and understanding should be collected during observation of performance in the workplace. Where it cannot be collected by observing performance, other assessment methods should be used. K1 Key features of legal and operational requirements. K2 How to use and interpret standard operational procedures and schedules. K3 Operational limits and tolerances of appropriate equipment and machinery. K4 K5 K6 K7 K8 K9 K10 Requirements for and use of quality control documentation. Requirements for and use of scheduling and equipment maintenance. The importance of monitoring and reporting production progress. How to deal with non-compliance. How to diagnose faults within the limit of responsibility for tools, equipment and products. How to access and interpret equipment maintenance records. How to report and make recommendations resulting from fault diagnosis. Evidence Notes/Comments Assessor signature: F2LB 04 Diagnose and solve production problems in food manufacture 5
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