Partner for Automation

Transcription

1 Partner for Automation Printing Paper Converting

2 Festo - A Global Process Automation Partner Festo is a leading global manufacturer of automation technology including systems, components, and controls for process and factory automation solutions. With the comprehensive range of products, engineering competencies and strong design experience, Festo is uniquely positioned to be your complete automation solution partner. Many different process steps a single solution: Festo From a component to a complete system consisting of drives, sensors, valves, a connector system and air preparation Festo offers products, special and complete solutions for all sectors and production operations within the printing, paper and converting industry. Our objective is to provide innovative solutions to solve the most challenging automation problems. Facts and Figures Founded in 1925 Approximately 16,000 employees Independent family owned company 60 independent national companies directly supporting 176 countries 5 US based design offices 3 US based manufacturing and assembly facilities Supporter of WorldSkills, SkillsUSA and FIRST Robotics Fast, precise, reliable and cost-effective these are the key requirements for successful automation in the printing, paper and converting industries. We are very familiar with these challenges in customers production processes. From this know-how, we develop suitable, compact and economical automation solutions that can be used to lower production costs and increase productivity. For demanding precision requirements, our competent specialists have these sequences fully under control: from a product range of over 30,000 components, they will undoubtedly put together the perfect solution for you from compact electric drives to complete handling systems. Productive, economical, energy-efficient. Printing Paper High speed, quick replacement of operational components, long service life and maximum process reliability. Unplanned interruptions can have dramatic consequences, especially for paper production which is a continuous process. Printing Processes: Anilox sleeve removal Dancer Carriage load and unload Cut off knife Doctor blade control Types of Printing Process Flexographic Commercial Sheet-fed offset Newspaper Narrow web Gravure Tissue Complete Automation Solutions for the Printing, Paper and Converting Industry Converting Centralized, cross-process advantages The key success factor to the converting industry is throughput. For this reason automation has become the contributing factor for assuring throughput on converting equipment. Reduced downtimes Due to interdisciplinary concepts and products with diagnostic capability, production downtime is reduced to a minimum. Worldwide guaranteed replacement parts and consistent international type designations and order systems also contribute to high process reliability. 2 Maximized cost-effectiveness Based on win-win cooperation: Festo uses every instrument available for reducing the total cost of ownership with and for its partners. Using global framework agreements, for example, or services for reducing compressed air consumption and replacement parts management. Optimal quality through trainning Festo Didactic provides industrial training and education programs aimed to maximize the productivity and competitiveness of its customers. Festo Learning systems include optimal vocational and further training for process technology and process engineering designed to improve skills and knowledge. Converting Processes: Tension control Adhesive application Core chuck Roll locking Slitting Web accumulation Paper Processes: Raw material handling Sorting Cleaning systems Bleaching process Washing processes Filter systems Types of Paper Process Stock preparation Pulp manufacturing Mesh Press Drying Finishing Calendar Types of Coverting Process Tissue and Towel Diaper and personal hygiene Laminating Corrugated board Flat bed die cutters Winding 3

3 Our Principle: 100% program and service quality The highest level of efficiency Our highest priority is consistent reduction of the time from system conception to production start up. Because it pays to save time. Festo provides the answer with products, assemblies and systems for realizing modular and scalable system concepts. When working with Festo, engineers rely on a comprehensive, fully compatible offer. A further accelerating factor is the comprehensive portfolio of engineering tools that Festo provides. Reduce total costs Only those who understand the challenges of pulp and paper can reduce costs and generate added value. Festo relies on detailed comprehension of the processes and structures of its partner. The products and services philosophy provides comprehensive support along the entire value creation chain. Added Value: Everything from a single source Total Quality Assurance Festo established a certified management system as a basis for implementing, maintaining and continuously improving quality, safety and environmental practices. This is applied to all production and design facilities globally. Festo is certified to: ISO 9001 ISO For an overview of Festo Engineering tools please visit 2. Engineering: A central and reliable partner worldwide! Detail engineering Research and engineering tools Right solution for the right application Engineering 1. Concept Integrated automation, clever concept, reliable performance! Industry process know how Feasibility study Conceptual proposal Logistics Concept Operation and After Sales Support Festo value proposition creates value in all phases of your business Our Solution: Competitive advantage through complete automation systems Less power cabinets and cabling required Illustrated by the example of a filtration plant 4 Integrated automation concept easier, economic and more flexible A decentralized automation concept is for water or wastewater treatment plants more appropriate than a centralized automation concept. Because it is usually faster to implement and commission, it is easier and saves on resources at the same time. And our decentralized automation solutions Project Execution are also absolutely reliable! In a decentralized automation concept, in addition to the power cabinets in the control room, smaller cabinets are placed in a decentralized configuration in the plant. The remote I/Os installed and decentralized PLCs inside them process the electrical signals while valve terminals activate the actuators pneumatically. Installation and Commissioning 6. Operation and after sales support high plant availability, money saved! Standardized automation systems Training and Qualification for maintenance and operation personnel High plant availability Optimized management of spare parts 5. Installation and Commissioning: easy, flexible and fast! On-Site service Pre-assembled, tested and ready for installation Simply plug and work! Diagnostic functionality for fast failure detection 3. Logistics and Procurement all out of one hand, simply faster! Project Management Capacity and resource management 60 national companies worldwide 100% components compatibility 4. Project execution: our experience at your service! Coordination of all suppliers Flexible and reliable delivery Worldwide Efficient production system Quality check in each project phase Skilled and experienced team 5

4 Automation Products Safety Solutions Standard Cylinder DSBC Clever cushioning save time on adjustment: The standard cylinder DSBC with the self-adjusting pneumatic end-position cushioning adapts optimally to changes in loads and speed. Electric Toothed Belt Axis ELGA-TB-G/GF Handling axis with simple, integrated plainbearing guide or roller bearing guide for high feed forces. Flexible motor connection at both the right and left-hand axis end is possible - as is subsequent conversion. Compatible with all stepper motors and servo motors. Compact Integrated Servo Motor MTR-DCI (MTR-ECI with integrated Ethernet IP) Control technology from Festo includes a broad spectrum of motors that fit in with electric drives from Festo and can also be combined with external drives, as well as a variety of multi-axis controllers to suit every controller concept. Vacuum Generator OVEM Condition monitoring increases process reliability and prevents machine stoppages. Monitoring of set evacuation and ejection times for each cycle with prompt automatic error message. Air Saving circuit for optimized energy efficiency. Soft Start/Quick Exhaust Valve MS6-SV-E Reliable and fast venting of systems. Integrated pressure build-up function. Diagnostics, switching status and pressure sensing via AS-i bus. Certified by the IFA (Institute for research and testing of the German Social Accident Insurance) for Performance Level e, category 4 in accordance with DIN EN ISO Accessories Compressed Air Supply Optimal pneumatic supply and connectivity. Suitable for trouble-free operation of the compressed air supply system. Security... at Festo this means peace of mind. Protecting people, animals, property and the environment from harm, Festo safety solutions can help you to do just that. Injuries on the production floor happen all too often, damaging worker morale and leading to costly downtime, and ultimately lost productivity. Preventing these accidents carries numerous benefits and this is what Festo can help you to do by bringing risk to an acceptable level through technical measures. Festo safety solutions make use of safety sensors on the input level, safety controls on the processing level, and protective measures on the output level. These safety solutions from Festo can help you achieve safe and reliable: stopping exhausting protection against unintended start up Valve terminal cabinets for decentralized automation 10 safety functions Pressuring Two-hand control Maintaining pressure Reducing Speed Reducing pressure and force Free of forces Exhausting Reversing a moment Tamper-proof, prevention of unexpected starting-up Stoping, holding and blocking movement Components of the Automation Platform Modular controller CECX-X-C1 Individual process solution with configurable expansion options: Digital and analogue I/O devices Temperature input module PT 100 Counter modules Profibus CPX terminal For integration of pneumatic and electrical control chains. As valve terminal partner or remote I/O unit. Open for all fieldbus and Ethernet standards. Valve terminal CPX/VTSA For pneumatic and electrical power supply for up to 32 valves. With regulators, flow control valves, shut-off plates, switching position sensing and pressure shut-off plate for hot swap maintenance or repair work. VOFA safety valve with integrated proximity sensor for spool sensing. Valve terminal CPX/MPA Space-saving system and function integration for diagnostics and condition monitoring in one valve terminal. Greater system availability and increased productivity. Proportional Valve VPWP The proportional directional control valve is suited for applications with Soft Stop and pneumatic positioning. It is fully digitalized with integrated pressure sensors, with new diagnostic functions. Valve terminal CPV Provides a communication link to all usual fieldbus protocols. Can be used in combination with a multiple pneumatic connector plate in control cabinets or as a stand-alone device with a stainless-steel cover. Front-end displays FED Control of automation tasks at field level. Graphics-capable for maximum flexibility when displaying processes and data. For text-based graphical development of visualization solutions for specific needs. Customized Control Cabinet Solutions Festo offers design, engineering and fabrication services of control cabinets tailored to the facility specifications Universal communication with most common bus technologies Automatic/manual operation switchover for unambiguous operating status Manual control panel can also be used during servicing or fault elimination Local control and communication with all field devices integrated /TCP Electric and Valve terminal CPX/MPA in control cabinet 24 VCC Standardized programming Ex-free Zone Local transparency thanks to LED signal display Variant available for installation outdoors Variant available with protection class IP65 Hazardous location versions, for example, for sludge-treatment or digesters High plant availability Fieldbus Compressed air supply Customized valve terminal cabinet assembly in consultation with operator and plant constructor Please note: These pages contain only a brief overview of some of our products. For more information, see 6 7

5 Festo - Your Partner in Automation 7 6 Festo Corporation United States Headquarters 395 Moreland Road Hauppauge, NY Silicon Valley 4935 Southfront Road, Suite F Chicago 85 W Algonquin, Suite 340 Arlington Heights, IL Detroit 1441 West Long Lake Road Troy, MI Charlotte 4600 Lebanon Road, Unit G Charlotte, NC Dallas Dallas Parkway, Suite 211 Dallas, TX Festo Regional Contact Center Livermore, CA Appleton N922 Tower View Dr, Suite 200 Greenville, WI Southern California 3183 F Airway Avenue Costa Mesa, CA Customer Service Tel: FESTO ( ) Fax: FESTO ( ) customer.service@us.festo.com Product Support Tel:1 866 GO FESTO ( ) Fax: FESTO( ) product.support@us.festo.com Engineering and Manufacturing Excellence. Festo s Quality Assurance, ISO 9001 Certification Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers requirements in product quality, delivery, customer service and satisfaction. To meet this commitment, we strive to: Ensure a consistent, integrated, and systematic approach to management that will meet or exceed the requirements of the ISO 9001 standard for Quality Management and the ISO standard for Environmental Management Ensure employees are properly trained, have adequate resources, and actively participate in the Quality and Environmental Management System Foster open and unbiased business relationships with our customers and suppliers Use resources responsibly and as efficiently as possible to avoid negatively impacting the environment Actively comply with all relevant legal and other requirements Advance our quality and environmental performance Continuously improve our Quality and Environmental Management System. The Executive Management Team determines the guidelines of the Quality & Environmental Policy, keeps itself informed regarding quality and environmental performance, and supports the validity of the Quality and Environmental Management System. Subject to change