PPAP 3rd Edition Check List (Steel Suppliers)

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Marjorie Hoover
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1 PPAP 3rd Edition Check List (Steel Suppliers) Supplier: Date: Submission Level: Part #: Eng. Chg. Level (PS#): Reviewed By: Yes No N/A Comments 1. Design Records / Drawings Correct Eng. Chg. Level 2. Eng. Chg. Documents On file / with Package 3.Engineering Approval Customer Eng. Approval 4. DFMEA, Design Responsible - Not Applicable 5. Process Flow Diagram Production Process Flow Diagram 6. PFMEA High RPN's Addressed Corrective Actions in Place Format to 3rd or latest edition Includes entire process(receiving to shipping) Complete 7. Dimensional Results Include measurements for thickness & width Correct Eng. Chg. Level Dimensions Verified Complete and Acceptable 8. Material / Performance (Performance data is NA) Must come from PPAP Coil Material Certificates Included Complete and Acceptable 9. Initial Process Study Need Cpk for SC1 - Significant Characteristic: SC1 = Thickness Initial Study Ppk / Cpk > 1.67 Complete 10. MSA Studies GR&R Studies completed Acceptable 11. Qualified Lab Documents Scope and Accreditation Certificate to ISO/IEC Control Plan Correct Eng. Chg. Level (PS#) Matches process flow Acceptable 13. Part Submission Warrant Correct Part Name & Number Correct Eng. Chg. Level (PS #) Purchase Order Number Signed and Dated 14. AAR - Not Applicable 15.Bulk Material Checklist - Not Applicable 16. Sample Product Provide 8" x 11" sample 17. Master Sample - Not Applicable 18. Checking Aids - Not Applicable 19. Customer Specific - Not Applicable PPAPKIT_Steel Suppliers_F01 Rev. A (Oct_03)

2 D a n a Cor p., Part Submission Warrant Part Name Part Number Government and/or Safety Regulation Yes No Engineering Drawing Change Level Dated Additional Engineering Changes Dated Shown on Drawing Number Purchase Order Number Weight kg Checking Aid No. Engineering Change Level Dated MANUFACTURING INFORMATION SUBMISSION INFORMATION Dimensional Materials/Functional Appearance Supplier Name Supplier Code Customer Name/Division Street Address Buyer/Buyer Code City State Postal Code Application REASON FOR SUBMISSION Initial Submission Change to Optional Construction or Material Engineering Change Sub-Supplier of Material Source Change Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing Correction of Discrepancy Parts Produced at Additional Location Other please specify REQUESTED SUBMISSION LEVEL (Check one) Level 1 - A Dana Warrant, Appearance Approval Report (for designated appearance items only) Level 2 - A Dana Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearance Approval Report. Level 3 - A Dana Warrant, Parts, Drawings, Inspection Results, Laboratory Results, and Appearance Approval Report, Process Capability Results, Capability Study, Process Control Plan, Gage Study, FMEA. Level 4- Per Level 3, but without parts. Level 5- At Supplier Location Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearance Approval Report, Process Capability Results, Capability Study, Process Control Plan, Gage Study, FMEA. SUBMISSION RESULTS Submitting: dimensional measurements material & functional tests appearance criteria statistical process package These results meet all drawing and specification requirements: YES NO (if NO Explanation required) DECLARATION I hereby affirm that the samples represented by this warrant are represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 3 rd Edition Requirements. I further warrant these samples were produced at the production rate of / 8 hours. The product represented by this warrant conforms to all applicable government, End of Vehicle Life, and safety requirements for restriceted materials. Material Safety Data Sheets (MSDS) or equivalent are enclosed or have been previously submitted. I have noted any deviations from this declaration below: EXPLANATION / Print Name Title Phone No. Supplier Authorized Signature Date: FOR DANA USE ONLY Part Disposition: Approved Rejected Other Representative Signature Date PPAPKIT_Steel Suppliers_F02 Rev. A (Oct_03)

3 D i m e nsional Test Resul ts NAME/LOCATION OF INSPECTION FACILITY ITEM DIMENSION/ SPECIFICATION MEASUREMENTS PPAPKIT_Steel Suppliers_F03 Rev. A (Oct_03)

4 M aterial Te st Resul ts NAME/LOCATION OF LABORATORY TYPE OF TEST MATERIAL SPEC. NO./ DATE/ SPECIFICATION TEST RESULTS PPAPKIT_Steel Suppliers_F04 Rev. A (Oct_03)

5 P erformance Test Results NAME/LOCATION OF LABORATORY REF. NO. REQUIREMENTS TEST FREQ TEST QTY. TEST RESULTS AND TEST CONDITIONS PPAPKIT_Steel Suppliers_F05 Rev. A (Oct_03)

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