Legal Metrology. Overview in Organization of Pattern Approval of Measurement and Control System FGUP VNIIMS

Transcription

1 Legal Metrology. Overview in Organization of Pattern Approval of Measurement and Control System FGUP VNIIMS 25 th January 2011

2 General information 2 sfguhsdfg Ministry of Industry and Trade Federal Agency on Technical Regulating and Metrology (Rosstandart) Interregional Territorial Directorates Russian Standards offices Technical committees Scientific research institutes Organization metrological services Consumers of metrological services

3 Standardization and sustainable development assurance 3 Strategic aim Social and economic conception of Russia development till achievement the economic and social development level, which corresponds Russia as a leading world-power

4 General information (ctd.) 4 One of the chief factor, which has an effect on competitiveness of production, works and services is their quality. Standardization Certification Metrology Transposability Quality assurance Safety assurance Engineering measurements It is necessary to follow both indispensable and suggested requirements of normative documents for safety ensuring and providing production of high quality or, where these do not exist developing and approving them in full conformity with the Law.

5 Standardization and modernization of the economy 5

6 Renovation dynamics of national standards funds 6

7 Investment in standard development 7 Industry Small and medium-sized enterprises Professional organizations Abroad 85-90% In Russia 7-10% Government 5-15% 90% Consumers Trade unions Nongovernmental organizations 5% - TASK ACTIVE INVOLVING BUSINESS COMMUNITY TO STANDARD DEVELOPMENT

8 Stimulation measures for industry to development and application of HNJJH national standards Cost allocation of developing national standards to prime cost 8 Work attribution of standardization in the field of innovation activity to research and development Time history of standards harmonisation level in the high potential development fields (%) Financing of developing national standards on private-public partnership principles State support of production with GOST R conformity mark Allocation of companies with state participation in investment programs and allocation of standardization directed parts in Federal Target Program Priority use of national standards for purchasing goods and services under state purchase contract and realization of state expertise review of the projects moderate scenario - optimistic scenario

9 Transferal work preparations of international documents 9

10 Hierarchy of regulatory documents (Russia) 10 Federal laws «Concerning Technical Regulation» «On assurance of measurement uniformity» Federal laws Technical regulations RF Presidential Edicts RF Government Ordinance Documents, providing compliance with the technical regulation requirements Essential requirements for production or connected with them design processes (including research), production, construction, assembling, alignment, exploitation, storage, transportation, realization and recycling, rules and forms of conformity assessment, rules of indentification, requirements for terminology, packing, marking or labels and principles of their application (Clause 7, paragraph 3 of the Law) National standards and (or) set of rules (Clause 16, paragraph 9 of the Law) National standards which contains rules and methods of measuring research (testing), necessary for Technical regulation use (Clause 7, paragraph 9 and Clause 11 of the Law) Organization standards, which includes comercial, social, scientific organizations and also self-regulated organizations and association of legal entities (Clause 17 of the Law)

11 A list of normative legal documents Order of the Ministry of Industry and Trade dated 3 September 2008, 119; 2. Administrative provision accepted by the Ministry of Industry and Trade dated 15 February 2010, 122; 3. Strategy of assurance of measurement uniformity up to Accepted by the Ministry of Industry and Trade dated 17 June 2009, 529; 4. Russian Government Decree 780, dated 02 October 2009; 5. Russian Government Decree 879, dated 31 October 2009; 6. Russian Government Decree 884, dated 02 November 2009; 7. Order of the Ministry of Industry and Trade dated 30 November 2009, 1081; 8. Russian Government Decree 1057, dated 22 December 2009; 9. Order of the Federal Agency on Technical Regulating and Metrology, dated 28 January 2010, 181;

12 A list of normative legal documents (ctd.) Order of the Federal Agency on Technical Regulating and Metrology, dated 29 January 2010, 200; 11. Order of the Ministry of Industry and Trade dated 16 March 2010, 196; 12. Order of the Federal Agency on Technical Regulating and Metrology, dated 26 March 2010, 870; 13. Russian Government Decree 250, dated 20 April 2010; 14. Order dated 26 February 2009, 65; 15. Order dated 25 December 2009, 184; 16. Statute of standard of unit values which is used in the sphere of government regulation of ensuring the unity of measurements. Accepted by the Russian Government Decree 734, dated 23 September 2010; 17. Decree dated 20 August 2001, 596.

13 13 hdfgvjhd Russian Mandatory Regulatory basis djf Federal Law of Russian Federation 26 June FZ «On assurance of measurement uniformity» (refer to Article 9, section 1 In the sphere of government regulation of assurance of measurement uniformity, verified means of measurement of an approved type shall be permitted for use the mandatory requirements for means of measurement shall also include requirements for their components and software Article 1, section 3 The spheres of government regulation of assurance of measurement uniformity shall apply to measurements for: 6) in-process monitoring of compliance with industrial safety requirements for operation of a hazardous production facility specified by RF laws

14 Recommendation for preparation, execution and review of measuring instruments test materials for the purpose of type approval (according Measurement Procedure ) Recommendation for preparation, execution and review of measuring Metrological instruments and test technical materials specifications. for the purpose of type approval Main characteristics (recommended) are pointed out in the clause: a) Measuring instrument metrological characteristics. 14 characteristics for defining measurement results (without corrective actions), transfer function (for measuring transducers and measurement devices), measurement range, indication range (if it is not coincide with measurement range) or nominal value of measured value, nominal or individual value of single-value or multivalue measure, scale graduation value of measuring mean or multivalue measure, mode of output code, code register length, minimum code position price unit (in case of measuring instrument deals with digital code readout).

15 Recommendation (ctd.) 15 b) Measuring instrument accuracy characteristic. class of accuracy, limits of maximum permissible basic / relative / absolute / conventional error (normalized value is pointed out in conventional error) limits of permissible systematic component of basic error (if normalized), limit of permissible value of measurement result mean-square deviation (if normalized), limit of permissible variation of signal output (if normalized). c) Measuring instrument response characteristics to influence quantity. nominal influence function, acceptable tolerance limits of influence quantity.

16 Recommendation (ctd.) 16 d) Measuring instrument dynamic properties (if normalized). transfer characteristic, unit-impulse response, amplitude-phase characteristic, transfer function, response time, time constant, damping rate, etc. e) Measuring instrument technical characteristics. electrical power and power consumption, measuring instrument overall dimension and weight or its components, extreme service conditions of measuring instruments (pointed out, if they bring under regulation of normative documents), information about serviceability (mean life time, error-free running time etc.), safety parameters, including explosion protection. f) If any software exists, its identification data is mentioned in accordance with the table.

17 Recommendation (ctd.) 17 Software identification and impact assessment to measuring instrument metrological characteristics enclosed in the program if any software exists. This clause provides conformance inspection of the following software identification data: 1. software name, 2. software identification name, 3. software copy number (identification number), 4. software digital identifier (reconciliation total of executable code(for independent software products, reconciliation total is calculated only in the part of software which can influence on measuring instrument metrological characteristics)), 5. software digital identifier calculation algorithm, 6. safety protection level check against unpremeditated and premeditated alterations in accordance with Measurement Procedure (A, B or C levels). Software safety level against unpremeditated and premeditated alterations in accordance with Measurement Procedure (A, B or C levels) is mentioned in the clause. Exploitative documents for measuring instruments, which is the subject to import within Russian Federation, must be drawn in Russian.

18 Control Systems Block Diagram gjdgjsghu Measurement and Control System (MCS) 18 Integrated Control and Safety System (ICSS) Utilities Process Control System (PCS) Safety Instrumented System (SIS) Control & Safety Systems for Packaged Modular Equipment/Drilling Ticonox onplc DELTA V Process Shutdown System (PSD) Emergency Shutdown System (ESD) Fire & Gas System (F&GS) Instrumentation and sensors Instrumentation and sensors Instrumentation and sensors Instrumentation and sensors Instrumentation and sensors Critical sensors

19 General technique for SEM calibration by TGQ1 RECOMMENDATION measures ON OBTAINING METROLOGY CERTIFICATE FOR SYSTEM Aggregate uncertainty of measurements, during calibration of SEM, is a quantitative characteristic of accuracy. The main components CURRENTof this uncertainty CERTIFICATION are: & TYPE APPROVALS PRACTICE FOR ALL ICS MEASURING 1) Uncertainty of actual value length INSTRUMENTS of period of TGQ1 measure by the results of the last calibration of this measure. 2) Uncertainty of measument of CERTIFICATION length of period & SYSTEM of TGQ1 PROPOSED APPROVALS BY LOOPS OF THE measure STRATEGY directly with the help INTEGRATED of SEM CONTROLS calibration. & SAFETY FOR A-D SYSTEMS Both TOPSIDES parameters are entered in calibration record; Measurement uncertainty can be Fire calculated safety in absolutes Utilities and electrical units (m, micrometer, and nm) and installations Systems: in relative units (especially in percents). Drilling and maintenance Hydrocarbons process controls Remote communications and control equipment Structural Monitoring 19

20 fgf Key difference 20 fg 1. Current provision (according to Rostekhnadzor requirements): All types of means of measurement on the platform must have certified copies of type approval certificates of the means of measurement. (Point 28.2 of Rostekhnadzor administrative procedure of state function licensure execution for application of technical devices certain type at hazardous industrial facilities, confirmed and registered by Russian Federation Justice Department 112 at ) 2. Future provision (RF Government Decree No. 250 dated April 20, 2010): As of January 1, 2012, all means of measurement, without exception, installed at a hazardous production facility shall require mandatory verification by government metrology centers (Regional Standardization, Metrology and Certification Center)). 3. Proposed provision for future projects: Only means of field instruments measurement incorporated in measurement loops that impact the safety of the control system and that require verification shall have type approval certificates. The obtaining of a certificate for a control system and the inclusion in the description of its type of the loops indicated above can sharply reduce the number of certificates for types of means of measurement used on the platform.

21 ара Basis of final listing of Metrology loops 21 пвапр 1. Structure of measurement and control system by subsystems and loops, provided by the designers. 2. Assessment of critical instruments loops according to values of levels SIL1, SIL2 and SIL3, provided by the designers. 3. Expert review of all loops, identification of those having the greatest impact on safety, and classification of all loops identified according to functional attributes. 4. Developing a list of means of measurement incorporated in potentially hazardous/safety loops. Analysis of list according to types of means of measurement and presence of approved type certificates.

22 ара Key Loop Checking Activities 22 апап 1. Compiling a list of required loop verification procedures, and developing the missing procedures (based on results of the analysis per No. 3) - using Commissioning loop checking procedures. 2. Compiling lists of loops subject to checks (verification) and additionally checking offshore Object (on the territory RF) ; approval of the number of loops. 3. Performing checks (verification) for the selected & agreed with consumer,loops in Object. Conditions for a successful verification. The work is performed by the certifying organization with the participation of CSM (Center for Standardization and Metrology) and Consumer Commissioning acceptance testing team. 4. Documenting the loop (measurement channel) verification procedures as part of the overall Instrumentation and Control System Verification Procedure for entry into the State Metrology Register.

23 23 впвп анра Future Use of Loop Verification Procedures The Verification procedures will be used according to Russian government order 250 dated , CSM and VNIIMS during regular verification of the Instrumentation and Control System (for the loops entered in the Register). The remaining Instrumentation and Control System shall be calibrated by an accredited laboratory. Verification of registered loops as per verification procedures, according to the schedule, which was agreed with CSM.

24 Step-by-Step кеоркег Road Map Plan Scorecard -- Metrology Approval for Large systems 24 Input data from customer Instrumentation index SIL Safety certificates Calibration certificates (30 000)* Instrumentation codes, standards and regulations Metrology expert review Index of loops subject to legal metrology Control Software description Data base of codes, standards and regulations Data base of calibration certificates Index of instrumentation subject to legal metrology (3 000)* Document development for testing and calibration (verification) Test programs Verification procedures Measurement procedures Testing and calibration Testing and experimental studies Loop checking /calibration (verification) KRISS Protocol (Moscow/Korea) Software certification Test reports Supplemental documentation development Document development for Rosstandart Report List of loops subject to legal metrology Pattern description List of instrumentation subject to legal metrology Verification procedures Obtaining approvals Obtaining verification certificate for the system (VNIIMS) 2012 Obtaining unified metrology pattern approval certificate for the system (Rosstandart) 2013 Submission of documents to Rostekhnadzor for Submission of documents PTU to Rostekhnadzor for PTU

25 Metrology in the field of nanoindustry Metrology in the field of nanoindustry 25 Metrological projects directions for the development Geometric properties of nanoparts and nanomaterials Chemical properties and structure of nanomaterials Physical properties and characteristics of nanomaterials

26 Metrological assurance center and conformity evaluation in nanoindustry 26 Development of the Center infrastructure branch elements according direction Development of the Center infrastructure elements in regions

27 The Center regional divisions 27 Northwestern Federal District St. Petersburg Central Federal District Moscow Volga Federal District Nizhny Novgorod Southern Federal District Rostov-on-Don Siberian Federal District Novosibirsk Far Eastern Federal District Khabarovsk Urals Federal District Ekaterinburg

28 Thank You for your attention!