LVS 9510 Information Book
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1 LVS 9510 Information Book P/N Rev A
2 Copyright 2016 Microscan Systems, Inc. Tel: / Fax: All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and/or service Microscan manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Microscan. Throughout this manual, trademarked names might be used. We state herein that we are using the names to the benefit of the trademark owner, with no intention of infringement. GS1 Solution Partner Disclaimer The information and specifications described in this manual are subject to change without notice. Latest Manual Version For the latest version of this manual, see the Download Center on our web site at: Technical Support For technical support, helpdesk@microscan.com. Warranty For current warranty information, see: Microscan Systems, Inc. United States Corporate Headquarters / United States Northeast Technology Center / European Headquarters Asia Pacific Headquarters LVS-9510 Information Book 2 of 18
3 Table of Contents Features...4 Supported Symbologies...5 Configurations...7 Engineering Specifications...8 Auxiliary Readhead...9 Supported Standards Software Overview...12 Our Products...16 LVS-9510 Information Book 3 of 18
4 Features The LVS-9510 is for offline verification of bar codes to ISO/IEC standards. The LVS-9510 is unique in the world of ISO verification due to its ease of use and ability to verify linear (1D) and two-dimensional (2D) codes without any change of equipment; autodiscriminate the symbology, narrow bar width and aperature to be used to evaluate the code; and highlight trouble spots in the code. Additional outstanding features include: GS1 US and 21 CFR Part 11 compliant-ready. Inspects all nine of the ISO (ANSI) parameters in linear (1D) codes, plus added features of determining blemishes, opacity, and human readable validation. The LVS-9510 also verifies 2D codes (including Multi-row and Matrix codes) and reports all parameters as specified in the applicable symbology specification. Analysis is color coded to show exactly where the problem is located within the bar code, and sections of the bar code can be analyzed to determine how to solve the problem. High-resolution inspection of the bar code is possible due to the use of a 5.0 megapixel high resolution camera, which allows reading and analyzing every two thousandth of an inch (.002 /.05 mm) of the bar code height; this exceeds the minimum ten-scan average required by ISO. Camera technology allows more detailed analysis of the bar code, and makes reading of small and truncated codes possible, accurate and easy. Multiple codes, including any combination of Linear, Matrix (such as Data Matrix, QR Code and Aztec Code) and Stacked Linear (such as PDF 417, Micro PDF and Composite Codes) can be verified on one label within the field of view. Designed to ISO grade bar codes on various label sizes and finished products with flat or rounded sides. Supplied with a NIST traceable conformance standard test card provided by GS1 to ensure that it is always within a known calibration standard. LVS-9510 Information Book 4 of 18
5 Supported Symbologies Below are just a few of the Symbologies and Standards supported by the LVS Contact Microscan for a full list of supported Symbologies and Standards. 1D (Linear) Codes: 2D (Two-Dimensional) Codes: Codabar Note: Composite Components are abbreviated as CC Code 128 Aztec Code Code 39 DataBar with CC-A, CC-B, or CC-C Code 93 EAN/JAN-13 with CC-A, CC-B, or CC-C DataBar expanded EAN/JAN-8 with CC-A, CC-B, or CC-C DataBar limited ECC-200 (Data Matrix) including: DataBar omindirectional Enterprise Intelligent Barcode (EIB) DataBar stacked Complex Mail Data Marks (CMDM) DataBar truncated French CIP DataBar GS1 Data Matrix EAN/JAN-13 NTIN PPN EAN/JAN-8 Enterprise Intelligent Barcode (EIB) 4State (4SB) GS1-128 Hanxin Code HIBC Interleaved 2 of 5 (ITF) ITF-14 Japan Post MSI Plessey Pharmacode Italian Pharmacode Laetus PZN 7 and PZN 8 UPC-A UPC-E USPS-128 USPS Intelligent Mail Barcode (also referred to as 4-State Barcode) Contact LVS for a complete list of supported ECC-200 (Data Matrix) codes GS1-128 with CC-A, CC-B, or CC-C MaxiCode Micro QR Code MicroPDF417 PDF417 QR Code UPC-A with CC-A, CC-B, or CC-C UPC-E with CC-A, CC-B, or CC-C LVS-9510 Information Book 5 of 18
6 Installation of the LVS-9510 is easy! Simply install the LVS-9510 software (located on the Installation CD) on a customer-supplied computer. The onscreen instructions guide you through each step of the software installation process. Next, connect a USB cable (included with purchase) from the LVS-9510 to the customer-supplied computer. An onscreen Hardware Wizard appears, guiding you through each hardware installation step. You are also provided with the LVS-95XX Series Software Installation Guide ensuring the installation process is as simple as possible. LVS-9510 Information Book 6 of 18
7 Configurations The LVS-9510 offers five available fields of view. Minimum X Dimension (Nominal) Field Of View (Approximate) Calibration Card Part Number 1D 2D 3.0 mils (0.07 mm) 4.5 mils (0.11 mm) 1.75 inches (44 mm) EAN/UPC Part #: CAL mils (0.10 mm) 5.9 mils (0.15 mm) 3.0 inches (76 mm) EAN/UPC Part #: CAL mils (0.15 mm) 9.0 mils (0.23 mm) 4.0 inches (102 mm) EAN/UPC Part #: CAL mils (0.18 mm) 9.8 mils (0.25 mm) 4.5 inches (114 mm) EAN/UPC Part #: CAL mils (0.24 mm) 13.1 mils (0.33 mm) Inches (159 mm) GS1-128 Part #: CAL Items Included with LVS-9510 purchase: Power Cord (for North America shipments only) Power Supply (requires localized power cord for shipments outside North America) USB Cable Top Cover (stabilizes labels on the viewing window) Installation CD (includes LVS-95XX software and LVS-95XX Series Bar Code Quality Station Operations Manual ) LVS-95XX Series Software Installation Guide NIST traceable Calibrated Conformance Test Card used for calibrating the LVS The test card is provided by GS1 to ensure the LVS-9510 is always within a known calibration standard. The type of test card received is based on the selected field of view. Test cards include EAN/UPC and GS LVS-9510 Information Book 7 of 18
8 Engineering Specifications Physical Properties Depth = inches (230 mm) Width = inches (282 mm) Height = inches ( mm) (height includes rubber feet on system base) Viewing Window = 5 inches x 7 inches (127 mm x mm) Weight: Unpackaged weight (standalone LVS unit) = 6 pounds (2.72 kg) Shipping weight (includes all items packaged in shipping box, such as power supply, cables, manuals, etc.) = 13 pounds (5.89 kg) Top Cover 5.5 inches x 7.5 inches (139.7 mm x mm) Weight = 5.5 oz ( grams) Video Camera Monochrome. 5.0 megapixel Minimum PC Requirements (PC Supplied by Customer) Windows 7 Professional, Windows 8.1 Professional, and Windows XP Professional Windows Vista is not supported Intel Core 2 Duo or equivalent (Intel Core 2 Quad is preferred) 2 GB RAM (4 GB is preferred) 800 x 600 Resolution One available USB 2.0 port (additional ports required for each Auxiliary Readhead in use) Viewing Window IMPORTANT: The customer-supplied computer connecting to the Auxiliary Readhead must be running LVS-95XX software version or higher. Light Source White Light. Red (660 nm) filter. Optional clear window available for purchase. Inputs / Outputs USB 2.0 port Power Supply amps (minimum) Operating Temperature 10º C (50º F) to 30º C (86º F) Storage Temperature 0º C (32º F) to 40º C (104º F) Relative Humidity 20% to 70% (no water condensation allowed) Calibration (one of the following:) EAN/UPC Calibrated Conformance Test Card GS1-128 Calibrated Conformance Test Card Specifications subject to change without notice. LVS-9510 Information Book 8 of 18
9 Auxiliary Readhead Auxiliary Readheads are used as an alternate reading device for grading barcodes of different sizes that require a different field of view and minimum X dimension or cell size than the main INTEGRA Barcode Verifier. The Auxiliary Readhead connects to the LVS-9510 and a customer-supplied computer installed with LVS-95XX software via a USB cable. Simply place a bar code on the viewing stage and the results are displayed on the computer screen. The Auxiliary Readhead is designed to comply with ISO/IEC Standards. IMPORTANT: The customer-supplied computer connecting to the Auxiliary Readhead must be running LVS-95XX software version or higher. 1D Codes The Auxiliary Readhead is offered with five available fields of view. Minimum X Dimension (Nominal) Field Of View (Approximate) Calibration Card Part Number 1D 2D 3.0 mils (0.07 mm) 4.5 mils (0.11 mm) 1.75 inches (44 mm) EAN/UPC Part #: CAL mils (0.10 mm) 5.9 mils (0.15 mm) 3.0 inches (76 mm) EAN/UPC Part #: CAL mils (0.15 mm) 9.0 mils (0.23 mm) 4.0 inches (102 mm) EAN/UPC Part #: CAL mils (0.18 mm) 9.8 mils (0.25 mm) 4.5 inches (114 mm) EAN/UPC Part #: CAL mils (0.24 mm) 13.1 mils (0.33 mm) Inches (159 mm) GS1-128 Part #: CAL LVS-9510 Information Book 9 of 18
10 Included With Purchase Power Cord (for North America shipments only) Power Supply (requires localized power cord for shipments outside North America) USB Cable LVS-95XX Series Software Installation Guide (includes Auxiliary Readhead installation steps) Calibrated Conformance Test Card used for calibrating the Auxiliary Readhead. The type of test card received is based on the selected field of view. Test cards include Data Matrix (2D), EAN/UPC, GS1-128 and GS1 DataBar (formally called RSS). The test card used to calibrate the Auxiliary Reader may be different than the test card used to calibrate the LVS-9510 unit. LVS-9510 Information Book 10 of 18
11 Supported Standards Below are a few of the standards supported by the LVS Contact Microscan for a full list of supported standards. Application Standards AIAG/DAMA/JAPIA/Odette ALDI ISO/IEC TR (DPM Cat 0) DHL FPMAJ French CIP GS1 General Specifications HDMA Guidelines Health Industry Bar Code (HIBC) IFAH ISO/IEC 15415/15416 Italian Pharmacode Japan Codabar Laetus Miniature Pharmacode Laetus Pharmacode Laetus Standard MIL-STD-130 Pharmacy Product Number (PPN) Automatic GS1 or ISO Chinese Sensible (Han Xin) Code GS1 General Specifications GS1 (NTIN) HDMA Guidelines Miniature Pharmacode Postal (EIB, USPS IMB/Code 128, PostNet, Japan Post) PPN Code PZN-big, normal, small (German Pharmacode) PZN 7 and PZN 8 GS1 US CERTIFICATION Data Matrix for Healthcare Data Matrix (ECC 200) EAN/UPC (and extended codes) EAN/UPC with CC GS1 DataBar Omnidirectional ITF-14 GS1 Databar-14 with CC (formerly RSS-14 with CC) UCC/EAN with Supplementals UCC/EAN-128 UCC/EAN-128 with CC ISO Conformance Standards ISO/IEC ISO/IEC ISO/IEC ISO/IEC ISO/IEC TR (DPM Cat 0) All supported ISO/IEC Symbology Specifications LVS-9510 Information Book 11 of 18
12 Software Overview The LVS-95XX software is comprised of tabs located across the top of the screen, each designed to perform a specific function. Refer to the following sections for more information on each tab. Tabs Welcome Tab The Welcome tab is the first tab to appear when logging onto the LVS This tab provides the version number and allows the user to select the desired software language. The LVS-9510 currently supports 14 languages. Setup Tab The Setup tab is where system settings are defined, such as: The preferred method of grading bar codes (automatic, manual or auto-sector) Single or Multi-bar code Verification Application Standards Camera options Operator names and passwords Local time of day, date, Greenwich Mean Time (GMT), and time zone Product Information (used for EAN-8, EAN-13, UPC-A, and UPC-E Symbologies) Distributor Information LVS-9510 Information Book 12 of 18
13 Calibration Tab The Calibration tab is where calibration of the system occurs. Two Calibrated Conformance Standard Test Cards are available for calibration: GS1-128 and EAN/UPC. The Calibration Card you use depends on your field of view. The Calibration Cards are used to certify that the system is calibrated according to ISO/ IEC 15416:2000(E) and is traceable to NIST standards. Grading Tab The Grading tab allows the user to perform the following functions: View the overall grade of the bar code. Select one of two ways to verify a bar code: Full or Pass/Fail. The Full option analyzes a bar code in detail and displays the ISO parameters. Passing Grade Failing Grade The Pass/Fail option analyzes a bar code in detail and displays Pass if the bar code passed or Fail if the bar code failed. Passing Grade Viewing options such as: Failing Grade Option Contrast Description Contrast of each scan line on the bar code. Modulation Allows you to view a modulation error. Decodability Defects OCR Indicates the measurement of the deviation of the width of bars and spaces when compared to their ideal widths. Indicates elements on the correct side of the global threshold but have deviation in reflectance. Verifies the human readable portion of a bar code. Zoom Allows you to zoom in on an image. LVS-9510 Information Book 13 of 18
14 Verify the following types of codes: linear codes, two-dimensional matrix codes and twodimensional multi-row codes. View all of the measured parameters individually, which are used to determine why a bar code has a certain grade. There are numerous parameters listed, depending on the symbology. Checks for Blemishes. Height and Width measurements of the bar code. Color Code legend which reports ISO/IEC grades by color code. Zoom Tab The Zoom tab allows you to further evaluate the quality of bar codes by magnifying the bar code image up to four times. You can change the position of magnification by clicking on a different position on the image, and you can also change the horizontal and vertical position of the image. SRP View Tab The SRP (Scan Reflectance Profile) tab allows you to further evaluate a bar code error by selecting what type of error will be super-imposed onto the SRP graph. Options include: Element Reflectance Modulation Decodability (width of each element) Defects (inflection to element reflectance) Full Screen Waveform Traditional Bar Growth and Shrinkage Structure Tab Many organizations throughout the world create bar code labels according to a set of rules used to standardize how bar code data is to be structured in order to easily transfer trade-related information between two parties. For the most part, these rules were created and governed by an international group called ISO/IEC. The Structure tab shows the data structure analysis of all bar code symbologies. Archive Tab When a bar code image is captured, the LVS-9580 analyzes the image and determines if the image is different from the last bar code image collected. If the image is different, the LVS-9510 Information Book 14 of 18
15 software stores the new report and marks it with a file number along with a new date/time stamp. The Archive Tab allows you to access these various reports and files, which are stored in an SQL-compatible database. Archive options include: Import Image from File Change SQL connection Export Image to File Recent Reports (last 30 days) Delete Prior to Specific Date Create Backup database Audit Trail Report Browse Backup database Software Version History File Calibration Report (History) Reference Report Export reference data LVS-9510 Information Book 15 of 18
16 Our Products Microscan provides vision inspection systems for both off-line and in-line applications. Off-line solutions include the LVS-95XX Series of bar code verifiers which validate the quality and data within 1D and 2D bar code symbologies to ISO, ANSI and GS1 standards. The LVS-95XX Series inspects all nine ISO/ ANSI parameters for 1D bar codes, plus added features of determining blemishes, opacity and human readable validation. Analysis is color coded to show exactly where the problem is located within the bar code making problem solving quick and easy. The LVS-95XX Series of verifiers are certified by GS1 US and are 21 CFR Part 11 compliant-ready. The LVS-95XX Series includes the LVS-9510 (desktop verifier), LVS-9570 (hand-held verifier) and LVS-9580 (portable, hand-held verifier). In-line process control systems include the LVS-7000, LVS-7300 and LVS The LVS-7000 is a high speed vision system that improves the quality inspection process. The LVS-7000 verifies to ISO/IEC standards all bar codes and matrix codes as they are printed, validates sequential or random number sequences, and fullfills the normal print quality inspection steps. Features include: Delta E Color Process Control Detects color variations by comparing the trained color (also called the master color) to the image color currently displayed in the field of view Master-to-Label Comparison (Blemish Detection) Detects blemishes, smears, skews, missing copy, print registration and edge determination Full ISO (ANSI) verification of 1D and 2D Bar codes, including Linear, Data Matrix and Stacked codes. OCR/OCV Inspection File Matching; Duplicate Checking; and Random or Sequential Data Validation Roll Inspection Mapping System (RIMS) Map and record each error detected on the press LVS-9510 LVS-9570 LVS-9580 LVS-9510 Information Book 16 of 18
17 HMI Command Center View and interact with multiple vision systems in remote locations from a single monitor Auto Scan (Web Viewer) Simultaneously monitor and analyze up to 16 areas of interest per job on the web PDF Compare Ensures the approved customer PDF file matches the actual print job The LVS-7300 utilizes the latest GbE and USB 3.0 technology to provide affordable vision inspection. Featuring line scan and area scan camera technology, the LVS 7300 offers entry level inspection capabilities such as back numbering, single lane ISO grading of 1D and 2D bar codes, basic 100% inspection and color monitoring. The LVS-7500 offers 100% print quality inspection and bar code verification capabilities for use with thermal printers, thermal transfer printers, and other slow-speed roll/fan-fold printing applications. The LVS-7500 provides a cost-effective means to identify defects, avoid liability, reduce re-work, and control waste resulting from labeling or print quality errors. LVS-7000 LVS-7300 LVS-7500 LVS-9510 Information Book 17 of 18
18 SAFETY CERTIFICATIONS DESIGNED FOR FCC, CE, UL (Pending) ROHS COMPLIANT QMS CERTIFICATION Microscan Systems, Inc. Warranty For current warranty information about this product, please visit ISO 9001 Registered LVS-9510 Information Book 18 of 18
LVS 9510 Operating Instructions
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