WARNING SAFETY PRECAUTIONS FOR THE USE OF PIRTEK HOSE ASSEMBLIES

Transcription

1 WARNING SAFETY PRECAUTIONS FOR THE USE OF PIRTEK HOSE ASSEMLIES Your Personal Safety may directly or indirectly be compromised if the hose assembly is abused. y following the INSTRUCTIONS below, the more common abuses of hose and hose assemblies can be avoided. INSPECT the hose assembly before each use. REPLACE the hose assembly immediately if: A. The cover appears abnormal. You believe it may be abnormal C. There is any fluid leakage D. The fittings are damaged E. The hose is damaged F. Reinforcement is visible through the cover DO NOT EXCEED the maximum working pressure of the hose. DO NOT KINK the hose assembly. DO NOT END beyond the specified minimum bend of the hose. DO NOT EXPOSE to temperatures beyond the published maximums for the hose or fluid being conveyed. DO NOT USE AS A STRENGTH MEMER for pulling or lifting equipment. Use support cables for vertical installations. USE ONLY WITH COMPATILE FLUIDS as outlined in the Chemical Compatibility Charts or as specifically approved in writing by Pirtek Fluid Systems. PIN PRICK THE COVER of hoses used for compressed air above 17 bar or 250 psi to allow the safe escape of air that permeates through the liner and reinforcement (except STH, R5HT and 3130). The maximum working pressure and temperature must also be reduced by 30%. Use only Pirtek HOSE AND FITTINGS COMINATIONS as designated in their current assembly guidelines. Use only Pirtek PROCEDURES and ASSEMLY EQUIPMENT as published and maintained in their M.A.P.S. documentation. HYDRAULIC HOSES SAFETY WARNING The use of conventional wire reinforced rubber hose often entails the pressure fluctuations of fluid. The factors concerned with such pressure fluctuations are generally classified into two: those stemming from the pump itself, and the others ascribable to external impacts imparted to the hose via the operating demands. The latter are considered to have the greater effect on the service life of the hose. External impulse pressure is estimated to be 150% of the set pressure (actual working pressure) of a relief valve, and sometimes exceeds 300%. % of Service Life Relationship between actual working presasure and service life Pressure as a % of Rated Pressure at (kgf/cm 2 ) 0 Experimental pressure waveform Peak pressure 150 ± 7% Pressure rising rate 5% of one cycle Rated pressure 15% of one cycle 1/35 minute a cycle Actual working pressure Recommended working pressure % Pirtek reserve the right to change technical specifications without notice Rev 4 1

2 HYDRAULIC HOSES SELECTION GUIDE RUER HOSES SELECTION GUIDE Page Group Construction Normal Usage Features & enefits (See main Specifications page for details and Approvals) 5 IROFSD Oil Fuel Suction 6 IRFWSDH FRAS Suction/Delivery 7 MPH Multipurpose 8 IRFAW FRAS Air / Water 9 R6 Textile braid hose 10 R5HT Hi-Temp. Truck Hose HTA/HTFH Engine & Air rake JW210A / JW250 / JW400 Jet Wash Hose R1AT / R1ATFS One wire braid R2AT/2SC, JH70 Two wire braid 18 R2ATHT High Temp. 2 wire hose 20 C21 Isobaric 210 bar 21, 25 C25, PC25 Isobaric 250 bar 22 PC28PS Isobaric 280 bar 23, 26 24, HYDRAULIC C35, PC35 Isobaric 350 bar C42, PC42 Isobaric 420 bar C45 Isobaric 450 bar JF Large ore Hose 30 LPG LP Gas Hose 31 XT3 Caterpillar psi 32 XT5 Caterpillar 5000psi 33 W1000 Water last Hose MISC. 34 W1100 Water last Hose Tank truck suction & delivery hose for fuels & mineral oils with aromatic content 40% Hardwall FRAS hose for arduous air / water applications in u/ground coal mining High quality black multi-purpose hose with spiral wound textile reinforcement Softwall hose for arduous air/water applications in underground mining Low pressure hydraulic fluids, aqueous emulsions, air transfer and water Medium pressure air and hydraulic hose common on American equipment Specifically intended for trucking industry applications involving diesel fuel / air brakes Flexible high pressure compact hose for pressure cleaning with water and detergents Medium pressure hose for hydraulic fluids and aqueous emulsions and water High pressure hose for hydraulic fluids and aqueous emulsions and water. JH70 for high pressure jacking applications High pressure hose for hydraulic fluids and aqueous emulsions and water Isobaric (constant working pressure for all sizes) range of hoses exclusive to Pirtek. Simplifies hose selection in circuits of known working pressure PS Suffix denotes extreme abrasion resistant sheath over the cover PC Prefix denotes Komatsu genuine hoses Large bore medium pressure hose for hydraulic fluids incl. aqueous emulsions High pressure hose for transfer of LPG, butane-propane on stationary and mobile eqpm t. High pressure multi-spiral hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Provide flexibility and high temperature resistance Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions Synthetic smooth oil resistant inner tube. 2 braids of textile & a metal spiral. Antistatic Electrically conductive NR liner and CR cover meeting AS2660 requirements Synthetic black rubber inner and outer. Abrasion and weather resistant. Oil resistant Weather resistant black cover with orange spiral. Fire resistant / anti static rating SAE 100R6 rated hose with oil resistant liner suited to push fit fittings Internal diameters match the inside diameter of copper tube to yield an unrestricted flow lack rubber with poyester textile outer cover for safe escape of entrapped air 210 and 250 bar versions with 1-wire braid, 400 bar version with 2-wire braid Normally black but R1ATFS has red cover to indicate use in fire suppression systems Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids As above but high temperature rubber formulation. lue cover Class 21 hoses suit 210 bar WP Class 25 hoses suit 250 bar WP Class 28 hoses suit 275 bar WP Class 35 hoses suit 350 bar WP Class 42 hoses suit 420 bar WP Class 45 hoses suit 450 bar WP Spiral construction. Prolonged usage with water based fluids will corrode reinforcement Woven black poly cover with blue trace over single st. steel braid / teflon liner. AGA approved. Compatible with Caterpillar reusable fittings (genuine Caterpillar manufactured hose). XT3 has a grey cover, XT5 a rust red cover. lack outer cover to become standard on both hose types 2.5 : 1 safety factor. Do not use in hydraulic systems 2 Pirtek reserve the right to change technical specifications without notice Rev 4

3 THERMOPLASTIC HOSES SELECTION GUIDE Page Group Construction Normal Usage Features & enefits (See main Specifications page for details and Approvals) 35 30CT Cold temp. hose 36 3JET Water jetting hose 37 30CTX2 Twin cold temp. hose General purpose R X2 Twin forklift hose THERMOPLASTIC 40 37AL R7 non-conductive 41 37ALX2 Twinline non-conductive Compact R8 43 3E80 Non-conductive R8 44 3R80 General purpose R8 45 3VE0 High Pressure Jacking 46 STH St. Steel Teflon hose Flexible in cold temperatures (coldrooms). Small OD and good over sheaves Medium pressure hose for water jetting and drain cleaning. Low elongation Commonly found in forklift applications in cold rooms General hydraulics, material handling, pneumatics, and agricultural equipment Similar to 30CT except with nylon core tube Non conductive hydraulic hose for aerial lift equipment Non conductive twin line hydraulic hose for aerial lift equipment Pilot lines, general hydraulics, and machine tools at higher pressures than 100R7 Non conductive hydraulic hose for aerial lift equipment with higher working pressures General hydraulics, material handling, forestry and construction Extreme pressure hose for high pressure jacks and rescue equipment Laundry equipment, plastic moulding presses, steam and hot air discharge Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications Constant 207 bar working pressure for all sizes. Perforated cover for gaseous applications Constant 207 bar working pressure for all sizes. Hytrel core tube and perforated cover The original SAE 100R7 design with nylon tube and urethane cover. Economical As for 30CT but with nylon tube and a wider range of sizes Polyester core and good cold weather flexibility. SAE 100R7 performance Polyester core and good cold weather flexibility. SAE 100R7 performance Compact dimensions due to aramid fibre reinforcement - suits 100R7 fittings Dimensionally as for 3R80 hose. Nylon core and orange urethane cover The original 100R8 with nylon core and urethane cover. Long impulse / flex life Orange cover signifies electrically non conductive hose Teflon liner and SS braid allow high temperature and chemical capability HYDRAULIC HOSES SELECTION GUIDE ORDERING PIRTEK ASSEMLIES Should you wish to describe a Pirtek hose assembly in an abbreviated form, please use the following format. A forward slash is used to separate each field. s for fittings can be found in Pirtek Catalogue Section C (except Mining Fittings Section U) If spiral guard SSG-025 were fitted over the full length, the designation would be: R1AT-12 / JF1-1712J / C J / 1200 / SSG-025 If both ends were fitted with the 45 flanged elbow set in alignment, the designation would appear: R1AT-12 / C J / 1200 / 0 Generic Pattern : Hose / End A / End / Length / Protection / Angle Pirtek reserve the right to change technical specifications without notice Rev 4 3

4 HYDRAULIC HOSES FAST FIND TALE FAST FIND TALE SIZE, PRESSURE, TEMPERATURE & Hose Type Working Pressure (bar) Temp. Pg. dia. (ins.) ⅛ ³/₁₆ ¼ ⁵/₁₆ ⅜ ½ 5/₈ ¾ 1 1¼ 1 ½ 1¾ 2 2½ 3 3½ 4 C mm size IROFSD Oil Fuel Suction /+70 5 IRFWSDH FRAS Air/Water Suction /+70 6 MPH Multipurpose / IRFAW FRAS Air / Water /+70 8 R6 Low pressure hydraulic / R5HT High Temp 100R5 Unique diameters throughout range 3/16 to 1.13/16-40 / HTA/HTFH Engine/Air rake Hose Unique diameters throughout range 3/16 to 1.3/8-40 / JW210A Jet Wash 210 bar / JW250 / A Jet Wash 250 bar / JW400 / A Jet Wash 400 bar / R1AT 1-Wire Hydraulic / R1ATFS Fire Suppression / R2AT/2SC 2-Wire Hydraulic / / R2ATHT 2-Wire High Temp / JH70 Jacking Hose / C21 Isobaric 210 bar / C25, PC25 Isobaric 250 bar / ,25 PC28PS Isobaric 280 bar / C35, PC35 Isobaric 350 bar / ,26 C42, PC42 Isobaric 420 bar / ,27 C45 Isobaric 450 bar / JF Large ore / LPG LPG Gas Hose / XT3 Caterpillar psi / XT5 Caterpillar 5000 psi / W bar Water last / W bar Water last / CT Cold Temp Isobaric / JET Water Jetting Hose / CTX2 Twin Line 30CT / Medium Pressure / X2 Twin Line Forklift / AL Non-conductive / ALX2 Twin Line 37AL / High Pressure compact / E80 HP Non-conductive / R80 High Pressure / VEO High Pressure Jacking / STH St Steel Teflon Hose / Chemical Compatibility Tables Commence page 48 4 Pirtek reserve the right to change technical specifications without notice Rev 4

5 IROFSD OIL / FUEL SUCTION & DELIVERY Construction Inner Tube: lack smooth NR compound High strength synthetic cord plus embedded steel helix wire and anti-static copper wire lack, smooth (wrapped finish) SR weather resistant rubber compound Applications Light weight hardwall suction and delivery hose for fuels having an aromatic content up to 30%, and mineral oils. Suitable in hydraulic systems and for loading and unloading of tank trucks, refineries and maintenance shops -20 C up to +70 C information Lay line example: lack text on yellow background. Note Comment above Limitations: Not suitable for ester oils Pirtek J, 932, 934, 954 Series crimp fittings L Series, Cam & Groove, Combination Steel (all with clamps) HYDRAULIC HOSES RUER HOSE PIRTEK OIL FUEL S/D IROFSD 10 AR (150psi) WORK.PRESS. Nominal ID OD Pressure bar Min bend mm ins mm working min burst vacuum mm Kg/m IROFSD / IROFSD IROFSD / IROFSD / IROFSD / Crimp Tail Series IROFSD J, 932 IROFSD / J, 954 IROFSD IROFSD Pirtek reserve the right to change technical specifications without notice Rev 4 5

6 HYDRAULIC HOSES RUER HOSE IRFWSDH FRAS AIR / WATER SUCTION & DELIVERY Construction Applications Reference Speifications Inner Tube: lack, smooth, electrically conductive NR rubber compound High strength synthetic cord plus helix wire lack smooth (wrapped finish) electrically conductive CR rubber compound, fire, oil weathering and UV resistant Hardwall hose designed for arduous air / water applications in underground coal mining, where fire resistant, anti static properties are required -15 C up to +70 C information Lay line example: White text on orange background. Note Comment above Approvals: Meets or exceeds AS2660, incorporating AS A and AS Industrial fittings High pressure 2 or 4 bolt clamps Pirtek J series 2 PIRTEK FRAS WATER SUCTION & DELIVERY IRFWSDH 20AR (290PSI) W.P MEETS & EXCEEDS AS2660 CLASS Nominal ID OD Pressure bar Min bend DN mm ins mm working min burst vacuum mm kg/m IRFWSDH IRFWSDH IRFWSDH / IRFWSDH IRFWSDH IRFWSDH Subject to availability 6 Pirtek reserve the right to change technical specifications without notice Rev 4

7 MPH MULTIPURPOSE HOSE Inner Tube: Seamless synthetic rubber, oil resistant Two or four spirals of textile fibre lack synthetic rubber resistant to abrasion, oils, ozone and weathering Low pressure hose for fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases. Water 0º C to +50º C (continuous) Water 0º C to +70º C (temporary) Air -40º C to +50º C (in case of air applications, pressure should be less than 15bar) Other fluid -40 C up to +100 C -40 C up to 70 C external ambient information Lay line example: Green text on black background. Note Comment above Exceeds SAE J 517 (100 R6) Exceeds EN 854 R6 JIS 8360 Impulse Testing: cycles of JIS 133% of working pressure (hose only) all sizes Pirtek P Series all sizes Pirtek T Series option on 3/8, 1/2, 5/8 sizes HYDRAULIC HOSES RUER HOSE PIRTEK MULTI MPH-12 (3/4 ) 35AR W.P. (500 PSI) Nominal ID Reinforcement OD Pressure bar Min bend mm in mm working min burst mm Kg/m MPH /4 4 fabric spiral MPH /16 4 fabric spiral MPH /8 4 fabric spiral MPH /2 4 fabric spiral MPH /8 2 fabric spiral MPH /4 4 fabric spiral MPH fabric spiral Pirtek reserve the right to change technical specifications without notice Rev 4 7

8 HYDRAULIC HOSES RUER HOSE IRFAW FRAS AIR / WATER / STONEDUST Construction Inner Tube: lack smooth electrically conductive NR oil resistant rubber compound 2 or 4 spiral plies of high strength synthetic cord lack smooth (wrapped finish) electrically conductive CR rubber compound with orange spiral stripe. Fire, oil and weather resistant Applications Softwall hose designed for arduous air / water applications in underground coal mining, where fire resistant anti static properties are required -15 C up to +70 C information Lay line example: lack text on orange background. Note Comment above Approvals: Meets or exceeds AS , incorporating AS A and AS Industrial fittings / FFI Ferrules High pressure 2 or 4 bolt clamps PIRTEK AIR / WATER / STONEDUST FRAS IRFAW 20 AR (290 psi) WORK. PRESS. MEETS & EXCEEDS AS 2660 CLASS Nominal ID Reinforcement OD Pressure bar mm in mm working min burst Kg/m IRFAW /2 2 spiral plies IRFAW /4 2 spiral plies IRFAW spiral plies IRFAW /4 2 spiral plies IRFAW /2 2 spiral plies IRFAW spiral plies IRFAW /2 4 spiral plies IRFAW spiral plies IRFAW spiral plies Pirtek reserve the right to change technical specifications without notice Rev 4

9 R6 LOW PRESSURE HOSE Inner Tube: Seamless synthetic rubber, oil resistant One braid of textile fibre lack synthetic rubber resistant to abrasion, oils, ozone and weathering Lay line example: Note Comment above Low pressure hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases -40 C up to +100 C (125 intermittent) This hose is not stocked by Pirtek, but is included as a technical reference for what is a commonly specified Standard. It can be supplied to special order SAE J 517 (100 R6) EN 854 R6 Pirtek P Series all sizes HYDRAULIC HOSES RUER HOSE Nominal ID OD Pressure bar Min bend mm in mm working min burst mm Kg/m R / R / R / R / R / R / R / R Subject to availability Pirtek reserve the right to change technical specifications without notice Rev 4 9

10 HYDRAULIC HOSES RUER HOSE R5HT LOW PRESSURE HOSE Inner Tube: Seamless synthetic rubber, oil resistant One textile braid and one braid of high tensile steel wire lack synthetic rubber with blue polyester textile outer braid resistant to abrasion, oils, ozone and weathering. Permeable cover allows safe escape of entrapped air when used to conduct high pressure air Low to medium pressures hose that will handle high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases -49 C up to +150 C, except air (not to exceed 121 C) and water (not to exceed 82 C) information Lay line example: White ink-jet text on blue background. Note Comment above Exceeds SAE J 517 (100 R5) Impulse Testing: See Table below for Impulse Test criteria (hose only) Pirtek A Series (field attachable) Pirtek R Series (crimp) PIRTEK HI-TEMP 8.3MM (5/16 ) R5HT AR (2,250PSI) WORK. PRESS: 150 C./SAE J1402 TYPE AII 2Q04 ATCH 0037 Nominal ID OD Pressure bar Min bend mm in mm working min burst mm Kg/m Test Impulses R5HT / R5HT / R5HT / R5HT / R5HT / R5HT / R5HT / R5HT / R5HT / R5HT / Does not comply with SAE 100R5 operating pressure of 24 bar or minimum burst pressure of 96 bar 10 Pirtek reserve the right to change technical specifications without notice Rev 4

11 HTA / HTFH ENGINE & AIR RAKE* HOSE EXTRA FLEXILE LOW PRESSURE HOSE Inner Tube: Seamless synthetic rubber, oil resistant One polyester braid and one braid of high tensile steel wire lack synthetic rubber with black polyester textile outer braid resistant to abrasion, oils, ozone and weathering. Permeable cover allows safe escape of entrapped air when used to conduct high pressure air Low to medium pressures hose that will handle high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, gasoline, fuel, lubricating oils, coolants, water, air and inert gases -49 C up to +149 C, except air (not to exceed 121 C) and water (not to exceed 82 C) information Lay line example: White Ink-Jet on black background. Note Comment above * SAE J1402 Type AII in sizes -04 through -12 FMVSS106 Consult Pirtek for specific Industry Approvals Pirtek A Series (Field Attachable) Pirtek R Series (Crimp) HYDRAULIC HOSES RUER HOSE PIRTEK HI-TEMP AIR RAKE 7.9MM (5/16 ) HTA AR (1500PSI) WORK. PRESS: 149 C. SAE J1402 TYPE AII 2Q07 PIRTEK HI-TEMP FLEX HOSE 22.4MM (7/8 ) HTFH AR (400PSI) WORK. PRESS: 149 C. 2Q07 Nominal ID OD Pressure bar Min bend mm in mm working min burst mm Kg/m HTA / HTA / HTA / HTA / HTA / HTA / HTFH / HTFH / HTFH / Pirtek reserve the right to change technical specifications without notice Rev 4 11

12 HYDRAULIC HOSES RUER HOSE JW210A JET WASH HOSE Construction Inner Tube: Synthetic rubber, resistant to water and detergents in aqueous solution One braid of high tensile steel wire Pin pricked black synthetic rubber resistant to oils, ozone and weathering. Cover features a high level of abrasion resistance Applications Extremely flexible, high pressure compact hose for pressure cleaners. Suitable for conducting water and detergents in aqueous solution -40 C up to +155 C Not suitable for steam and hydraulic applications information Lay line example: Embossed text on a black abrasion resistant cover. Note Comment above Limitations: Not suitable for steam and hydraulic applications Pirtek K Series PIRTEK JETWASH 6.5 mm (1/4 ) JW210A AR (3045 PSI) WORK PRESS MAX 155 C ARASION RESISTANT COVER Nominal ID OD mm Pressure bar Min bend mm in Wire Cover working min burst mm Kg/m Test Impulses JW210A / See Comment above 12 Pirtek reserve the right to change technical specifications without notice Rev 4

13 JW250 / JW250A JET WASH HOSE Construction Inner Tube: Synthetic rubber, resistant to water and detergents in aqueous solution One braid of high tensile steel wire Pin pricked blue synthetic rubber resistant to abrasion, oils, ozone and weathering. Specify JW250A for an even higher level of abrasion resistance with black cover Applications Extremely flexible, high pressure compact hose for pressure cleaners. Suitable for conducting water and detergents in aqueous solution -40 C up to +155 C Not suitable for steam and hydraulic applications Lay line examples may not be a true indication information Pirtek K Series all sizes Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8 ) JW AR (3625 PSI) WORK PRESS MAX 155 C HYDRAULIC HOSES RUER HOSE PIRTEK JETWASH 6.5 mm (1/4 ) JW250A AR (3625 PSI) WORK PRESS MAX 155 C ARASION RESISTANT COVER See Comment above Nominal ID OD mm Pressure bar Min bend mm in Wire Cover working min burst mm Kg/m Test Impulses JW / JW250A / JW250A / Pirtek reserve the right to change technical specifications without notice Rev 4 13

14 HYDRAULIC HOSES RUER HOSE JW400 / JW400A 2-WIRE JET WASH HOSE Construction Inner Tube: Synthetic rubber, resistant to water and detergents in aqueous solution Two braid of high tensile steel wire Pin pricked blue synthetic rubber resistant to abrasion, oils, ozone and weathering. Specify JW250A for an even higher level of abrasion resistance with black cover Applications Extremely flexible, high pressure compact hose for pressure cleaners. Suitable for conducting water and detergents in aqueous solution -40 C up to +155 C Not suitable for steam and hydraulic applications Lay line examples may not be a true indication information Pirtek K Series all sizes Lay line example: White text on blue background (standard cover). Embossed text on black cover (abrasion resistant cover). Note Comment above PIRTEK JETWASH 9.5 mm (3/8 ) JW AR (5800 PSI) WORK PRESS MAX 155 C PIRTEK JETWASH 69.5 mm (3/8 ) JW400A AR (5800 PSI) WORK PRESS MAX 155 C ARASION RESISTANT COVER Nominal ID OD mm Pressure bar Min bend mm in Wire Cover working min burst mm Kg/m Test Impulses JW / JW400A / See Comment above 14 Pirtek reserve the right to change technical specifications without notice Rev 4

15 R1AT SINGLE WIRE RAID Inner Tube: Seamless synthetic rubber, oil resistant One braid of high tensile steel wire lack synthetic rubber resistant to abrasion, oils, ozone and weathering Medium pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water 0 C up to +50 C air -40 C up to +70 C ambient Cover must be pin pricked if hose is to be used to convey air above 17 bar information. Lay line example: White text on black background. Note Comment above Tested in accordance with performance specifications: SAE100 R1AT S EN853 1SN Approvals: AS and AS A (FRAS) MSHA approved Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner PIRTEK SAE 100R1 AT TYPE S R1AT mm (1/4 ) 225 AR (3263 PSI) FRAS Pirtek K Series to 5/8 Pirtek J Series 3/4 to 2 HYDRAULIC HOSES RUER HOSE AS2660 test requirements- Min. bend Nominal Diameter Reinforcement OD mm Pressure bar DN ins mm Cover working burst mm kg/m R1AT / braid R1AT / braid R1AT / braid R1AT / braid R1AT / braid R1AT / braid R1AT / braid R1AT braid R1AT / braid R1AT / braid R1AT braid Non-standard product. Available to special order Pirtek reserve the right to change technical specifications without notice Rev 4 15

16 HYDRAULIC HOSES RUER HOSE R1ATFS SINGLE WIRE RAID FIRE SUPPRESSION APPROVAL Inner Tube: Seamless synthetic rubber, resistant. to oil. One braid of high tensile steel wire. Red synthetic rubber resistant to abrasion, oils, ozone and weathering Medium pressure hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions and water. -40 C up to +100 C (125 C intermittent) information. SAE J 517 (SAE 100R1AT) EN 853 1SN Former DIN SN (part 3) Meets hose requirements outlined in AS5062 Approvals: MSHA 2G in all sizes Approved within Australia for use on fire suppression systems Impulse Testing: All sizes tested to cycles (hose only) Pirtek K Series to 5/8 Pirtek J Series 3/4 Lay line example: White text on red background. Note Comment above PIRTEK R1 ATFS DIN EN 853 1SN 25mm (1 ) R1AT AR (1,200 PSI) WORK. PRESS. MSHA Nominal Diameter OD mm Pressure bar Min. bend DN ins mm Wire Cover working burst mm kg/m R1ATFS / R1ATFS / R1ATFS / R1ATFS / Pirtek reserve the right to change technical specifications without notice Rev 4

17 R2AT/2SC TWO WIRE RAID Inner Tube: Seamless synthetic rubber, oil resistant Two braids of high tensile steel wire lack synthetic rubber resistant to abrasion, oils, ozone and weathering Medium to high pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water 0 C up to +50 C air -40 C up to +70 C ambient Cover must be pin pricked if hose is to be used to convey air above 17 bar information. Lay line example: White text on black background. Note Comment above Tested in accordance with performance specifications: SAE100 R2AT EN853 2SN Approvals: AS2660 test requirements- AS and AS A (FRAS) MSHA approved Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Pirtek K Series to 5/8 Pirtek J Series 3/4 to 3 954, 934 Series 2.1/2 to 3 HYDRAULIC HOSES RUER HOSE PIRTEK SAE 100R2AT R2AT mm (3/4 ) 215 AR (3118 PSI) FRAS Nominal Diameter Reinforcement OD mm Pressure bar Min. bend DN ins mm Cover working burst mm kg/m R2AT / braids R2AT / braids R2AT / braids R2AT / braids R2AT / braids R2AT / braids R2AT / braids R2AT braids R2AT / braids R2AT / braids R2AT braids R2AT / braids SC / braids SC braids Non standard product. Available to special order Safety factor only 3.4:1 when used in conjunction with 934 Series hose tails Note: 2SC-40 and 2SC-48 hoses are not included in Standard EN857-2SC Pirtek reserve the right to change technical specifications without notice Rev 4 17

18 HYDRAULIC HOSES RUER HOSE R2ATHT TWO WIRE RAID HIGH TEMP. Inner Tube: High temp. elastomer rubber, resistant to oil Two braids of high tensile steel wire lue elastomer rubber resistant to abrasion, oils, ozone and weathering Hydraulic system service with petroleum, fire resistant and water base fluids, fuel and lubricating systems -40 C up to +150 C except: air not to exceed 121 C : water not to exceed 70 C information. Exceeds SAE J 517 (SAE 100R2AT) EN 853 2SN Former DIN SN (part 4) Approvals: MSHA FRAS AS &13A Limitations: Cover must be pin pricked if hose is to be used to conduct air above 17 bar pressure Impulse Testing: All sizes tested to cycles (hose only) Pirtek K Series to 5/8 Pirtek J Series 3/4 to 2 Lay line example: White text on a dark blue layline. Note Comment above PIRTEK SAE 100 R2 AT DIN EN 853 2SN HIGH TEMP 25mm (1 ) R2ATHT AR (2494 PSI) WORK.PRESS: 150`C MAX MSHA-25 FRAS AS & 13A Nominal Diameter OD mm Pressure bar Min. bend DN ins mm Wire Cover working burst mm kg/m R2ATHT / R2ATHT / R2ATHT / R2ATHT / R2ATHT / R2ATHT R2ATHT / R2ATHT / R2ATHT R2ATHT-32P * * Perforated cover for pneumatic applications 18 Pirtek reserve the right to change technical specifications without notice Rev 4

19 JH70 JACKING HOSE Inner Tube: Seamless synthetic rubber, oil resistant Two braids of high tensile steel wire lack synthetic rubber resistant to abrasion, oils, ozone and weathering High pressure hose for hydraulic fluids including mineral and vegetable oil in hydraulic systems for jacking applications -40 C up to +100 C mineral oil +125 C intermittent information. ISO 1307) Approvals: MSHA Approval No. IC-215/0 Limitations: Only for use as jacking hose. Note reduced Safety Factor Pirtek K Series Use in conjunction with SRP Strain Relievers REFER M.A.P.S. WORK INSTRUCTION HYDRAULIC HOSES RUER HOSE Lay line example: Red text on black background. Note Comment above PIRTEK JACKING HOSE JH mm (1/4 ) 700 AR (10152 PSI) MSHA IC-215/0 ARASION RESISTANT Nominal Diameter Reinforcement OD mm Pressure bar Min. bend DN ins mm Cover working burst mm kg/m JH / braid JH / braid JH70-06 assembly with Strain Reliever attached to resist kinking of the hose at the end of the Ferrule SRP-04 Strain Reliever SRP-06 Strain Reliever Pirtek reserve the right to change technical specifications without notice Rev 4 19

20 HYDRAULIC HOSES RUER HOSE C21 ISOARIC CLASS HOSE Inner Tube: Seamless synthetic rubber, resistant to oil 4 spirals of high tensile steel wire Abrasion resistant black synthetic rubber resistant to oils, ozone and weathering. Cover loss by abrasion when tested in accordance with ISO 6945 is less than 1.0 gram after 2000 cycles. Isobaric (constant 210 bar working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to +70 C ambient information. JIS K Approvals: MSHA Approval No. IC-104/1 PAR No FRAS AS & 13A Impulse Testing: Tested to of working pressure in accordance with SAE 100 R12 requirements (hose only) Pirtek J or X Series Lay line example: White text on black hose. Note Comment above. PIRTEK C21 50 mm (2 ) C AR (3,000 PSI) MSHA IC-104/1 ARASION RESISTANT Nominal Diameter OD mm Pressure bar Min. bend Performance Standard DN ins mm Wire Cover working burst mm kg/m SAE C R12 20 Pirtek reserve the right to change technical specifications without notice Rev 4

21 C25 ISOARIC CLASS HOSE Inner Tube: Seamless synthetic rubber, resistant to oil Two braids of high tensile steel wire, or 4 spirals of high tensile steel wire Abrasion resistant black synthetic PVC nitrile rubber resistant to oils, ozone and weathering Cover loss by abrasion when tested in accordance with ISO 6945 is less than 1.0 gram after 2000 cycles Isobaric (constant 250 bar working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air raided Hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Meets or exceeds SAE J 517 (100 R16) Meets or exceeds EN 857 2SC Tested in accordance with SAE J517, EN856, AS3791 Approvals: MSHA Approval No. IC-104/1 PAR No applies to all sizes Impulse Testing: Refer to the Table for Impulse Test criteria raided hoses as per SAE 100 R2 Spiral hoses as per SAE 100 R12 Pirtek K Series to 5/8 Pirtek J Series 3/4, 1 Pirtek J or X Series 1 1/4, 1 1/2 HYDRAULIC HOSES RUER HOSE Lay line example: White text on black hose. Note Comment above PIRTEK C25 SERIES III 25mm (1 ) C AR (3,500 PSI) W.P. MSHA IC-104/1 ARASION RESISTANT Nominal Diameter Type OD mm Pressure bar Min. bend Test Impulses Perform. Standard DN ins mm Wire Cover working burst mm kg/m No. EN/SAE C / braid SC C / braid R16 C braid SC C / spiral SC C / spiral SC Pirtek reserve the right to change technical specifications without notice Rev 4 21

22 HYDRAULIC HOSES RUER HOSE PC28PS ISOARIC CLASS HOSE ULTRA HIGH ARASION RESISTANCE Inner Tube: Seamless synthetic rubber, resistant to oil 4 spirals of high tensile steel wire Utmost abrasion resistant UHWMPE over black synthetic rubber, resistant to oils, ozone and weathering Cover loss by abrasion when tested in accordance with ISO 6945 is 0.0 gram after 500,000 cycles Isobaric (constant 275 bar working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Improved bending for underground drilling machines -40 C up to +100 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air information. Meets or exceeds SAE J 517 (100 R12) for impulse requirements Meets or exceeds JIS K6349 Tested in accordance with SAE J517, EN856, AS3791 Approvals: MSHA Approval No. IC104/1 AS2660 test requirements AS and 13A (FRAS) Impulse Testing: Refer to the Table for Impulse Test criteria Spiral hoses as per SAE 100 R12 Meets or exceeds JIS 8360 for heavy duty applications Pirtek J Series 1/2, 3/4, 1 (Refer Pirtek for current Fitting Series) Lay line example: White text on black hose. Note Comment above PIRTEK PC28PS 25mm (1 ) 280 AR (4,000 PSI) W.P. FRAS MSHA IC104/1 ULTRA HIGH ARASION RESISTANT Nominal Diameter Type OD mm Pressure bar Min. bend Test Impulses DN ins mm Wire Cover working burst mm kg/m No. PC28PS / spiral PC28PS / spiral PC28PS spiral Pirtek reserve the right to change technical specifications without notice Rev 4

23 C35 ISOARIC CLASS HOSE Inner Tube: Seamless synthetic rubber, resistant to oil Two braids of high tensile steel wire, or 4-6 spirals of high tensile steel wire Abrasion resistant black synthetic PVC nitrile rubber resistant to oils, ozone and weathering Cover loss by abrasion when tested in accordance with ISO 6945 is less than 1.0 gram after 2000 cycles Isobaric (constant 350 bar working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air raided hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Meets or exceeds SAE J 517 (100 R12, R13 or R16) Meets or exceeds EN 857 2SC Tested in accordance with SAE J 517, EN856, AS3791 Approvals: MSHA Approval No. IC-104/1 PAR No on all sizes Impulse Testing: Refer to the Table for Impulse Test criteria raided hoses as per SAE 100 R2 Spiral hoses as per SAE 100 R13 Pirtek K Series to 5/8 Pirtek J Series 3/4, 1 Pirtek X Series 1, 1 1/4, 1 1/2,2 Interlock option 3/4 and above HYDRAULIC HOSES RUER HOSE Lay line example: White text on braided hoses. Red text on spiral hoses. Note Comment above PIRTEK CLASS mm (3/8 ) C AR (5000 PSI) MSHA IC-104/1 ARASION RESISTANT Nominal Diameter Type OD mm Pressure bar Min. bend Test Impulses Perform. Standard DN ins mm Wire Cover working burst mm kg/m No. SAE C / braid R16 C / braid R16 C / braid R16 C / spiral R12 C / spiral R13 C spiral R13 C / spiral R13 C / spiral R13 C spiral R13 Meets or exceeds SAE100 R12 except for reinforcement OD Pirtek reserve the right to change technical specifications without notice Rev 4 23

24 HYDRAULIC HOSES RUER HOSE C42 ISOARIC CLASS HOSE Inner Tube: Seamless synthetic rubber, resistant to oil Two braids of high tensile steel wire (C42-04), or 4-6 spirals of high tensile steel wire Abrasion resistant black synthetic rubber resistant to oils, ozone and weathering (PVC nitrile rubber on braided hoses) Cover loss by abrasion when tested in accordance with ISO 6945 is less than 1.0 gram after 2000 cycles Isobaric (constant 420 bar working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air raided hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Meets or exceeds SAE 100 R16 Meets or exceeds SAE 100 R15 (C42-08) Meets or exceeds EN 857 2SC (C42-04) Tested in accordance with SAE J517, EN856, AS3791 Approvals: MSHA Approval No. IC-104/1 PAR No (C42EH-32 has MSHA Approval IC-8/13) FRAS AS & 13A Impulse Testing: Refer to the Table for Impulse Test criteria raided hoses as per SAE 100 R2 Spiral hoses as per SAE 100 R15, R16 Pirtek K Series to 1/2 Pirtek J Series 3/8 and 1/2 Pirtek H Series 3/4 Pirtek X Series 3/4, 1 Interlock 1 to 1.1/2 Special Interlock for C42EH Lay line example: White text on braided hoses. Yellow text on spiral hoses. Note Comment above MSHA Approval pending PIRTEK CLASS mm (3/4 ) C AR (6,000 PSI) WORK.PRESS. MSHA IC-104/1 ARASION RESISTANT PIRTEK CLASS 42 SERIES EH 50MM (2 ) C42EH AR (6,000 PSI) EN856 MSHA IC-8/13 1Q09 Nominal Diameter Type OD mm Pressure bar Min. bend Test Impulses Perform. Standard DN ins mm Wire Cover working burst mm kg/m No. EN/SAE C / braid SC C / spiral R16 C / spiral R15 C / spiral R16 C spiral R16 C / spiral R16 C / spiral R16 C spiral R16 C42EH spiral R16 24 Pirtek reserve the right to change technical specifications without notice Rev 4.1

25 PC25 PIRTEK CLASS HOSE Inner Tube: Seamless synthetic rubber, oil resistant Two braids, or 4 spirals of high tensile steel wire High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering Isobaric (constant 250 bar working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases Excellent compact bend Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air raided Hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Tested in accordance with performance specifications: SAE 100R16 (braided hose) SAE 100R12 (spiral hose) Approvals: AS and AS A (FRAS) Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Pirtek K Series to 5/8 Pirtek J Series 3/4, 1 Pirtek J or X Series 1 1/4, 1 1/2 HYDRAULIC HOSES RUER HOSE Lay line example: White text on black background. Note Comment above PIRTEK PC MM (3/4 ) 250 AR (3625 PSI) W.P. FRAS ARASION RESISTANT Nominal Diameter AS2660 test requirements- Reinforcement OD (mm) Pressure bar Min. bend DN ins mm W.P. Min. urst mm Kg/m PC / braid PC / braid PC / spiral PC / spiral Pirtek reserve the right to change technical specifications without notice Rev 4 25

26 HYDRAULIC HOSES RUER HOSE PC35 PIRTEK CLASS HOSE Inner Tube: Seamless synthetic rubber, oil resistant Two braids, 4spirals or 6 spirals of high tensile steel wire High abrasion resistant black synthetic rubber resistant to oils, ozone and weathering Isobaric (constant 350 bar working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases Excellent compact bend Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to +70 C ambient raided hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Tested in accordance with performance specifications: SAE R16 (braided hose) SAE 100 R12 (spiral hose) SAE 100 R13 / R15 (spiral hose) Approvals: AS and AS A (FRAS) Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner Pirtek K Series to 5/8 Pirtek J Series 3/8 to 1 Pirtek X Series 1 to 2 Pirtek Interlock Series 3/4 to 1.1/2 Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC MM (3/4 ) 350 AR (5076 PSI) FRAS ARASION RESISTANT Nominal Diameter AS2660 test requirements- Reinforcement O.D. mm Pressure bar Min. bend DN ins mm W.P. Min. urst mm Kg/m PC / braids PC / spirals PC / spirals PC / spirals PC spirals PC / spirals PC / spirals Pirtek reserve the right to change technical specifications without notice Rev 4

27 PC42 PIRTEK CLASS HOSE Inner Tube: Seamless synthetic rubber, oil resistant Two braids of high tensile steel wire High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering Isobaric (constant 420 bar working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases Excellent compact bend Spiral hoses: -40 C up to +120 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C ambient raided hoses: -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to 70 C ambient information. Tested in accordance with performance specifications: SAE 100 R16 (braided hose) Approvals: AS and AS A (FRAS) Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner. Pirtek K Series HYDRAULIC HOSES RUER HOSE Lay line example: White text on black background. Note Comment above PIRTEK CLASS PC MM (1/4 ) 420 AR (6091 PSI) FRAS ARASION RESISTANT Min. bend AS2660 test requirements- Nominal Diameter Reinforcement OD Pressure (bar) DN ins mm (mm) W.P. Min. urst mm Kg/m PC / braids Pirtek reserve the right to change technical specifications without notice Rev 4 27

28 HYDRAULIC HOSES RUER HOSE C45 ISOARIC CLASS HOSE Inner Tube: Synthetic rubber, resistant to oil 4 spirals of high tensile steel wire Abrasion resistant black synthetic rubber resistant to oils, ozone and weathering. High pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, vegetable oils, water, air and inert gases. Especially used for Dynapac style rollers. NOTE: THIS HOSE MUST ONLY E USED FOR STATIC APPLICATIONS Not recommended for impulsing applications -40 C up to +100 C mineral oil -40 C up to +60 C water based fluids 0 C up to +60 C water -40 C up to +70 C ambient information. Tested in accordance with performance specifications: DIN EN 856 4SH Approvals: MSHA Approval No. IC-188 Pirtek Series (2-piece system requires a separate SF ferrule) Lay line example: Orange text on black background. Note Comment above PIRTEK CLASS 45 C mm (5/8 ) 450 AR (6500 PSI) MSHA Nominal Diameter Reinforcement O.D. Cover Pressure bar Min. bend DN ins mm mm working burst mm kg/m C / spiral Pirtek reserve the right to change technical specifications without notice Rev 4

29 JF LARGE ORE HOSE Inner Tube: Seamless synthetic rubber, resistant. to oil Four spirals of high tensile steel wire. Abrasion resistant black synthetic rubber resistant to oils, ozone and weathering Medium pressure hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions and water Prolonged usage with water or water based fluids at temperatures above 70 C will allow wire corrosion as a result of diffusion through the inner liner -40 C up to +100 C mineral oil -40 C up to +70 C water based fluids 0 C up to +70 C water -40 C up to 70 C air / ambient Lay line example may not be a true indication of current status. Refer Pirtek for current information. SAE J517 except for reinforcement OD Approvals: MSHA Approval No. IC-104/1 PAR No FRAS AS & 13A Pirtek SMS Series HYDRAULIC HOSES RUER HOSE Lay line example: Light yellow text on black hose. Note Comment above PIRTEK JUMO ACE 63mm (2 1/2 ) JF AR (2030 PSI) WP MSHA IC/104/1 FRAS ARASION RESISTANT Nominal Diameter OD mm Pressure bar Min. bend Test Impulses Type DN ins mm Cover working burst mm kg/m No. JF / spiral Pirtek reserve the right to change technical specifications without notice Rev 4 29

30 HYDRAULIC HOSES RUER HOSE LPG LP GAS AS1869 CLASS D Inner Tube: Conductive Teflon Single braid of stainless steel wire lack and blue fire retardant, abrasion resistant aramid polyester High pressure hose for transfer of LPG, butanepropane on stationary and mobile LPG gas engines. Ideal for forklift, automotive, light & medium duty truck and transfer -20 C up to +125 C information. Lay line example: Hose does not have layline. Note Comment above Meets and / or exceeds: AS1869 Class D Very low extractables and permeation rate. Approvals: AGA (Aust. Gas Association) Pirtek G Series Special procedures apply using dedicated dies and spacers. Thermoplastic tag required on all hose assemblies. Min. bend Nominal Diameter Reinforcement OD Pressure (bar) DN ins mm (mm) W.P. Min. urst mm Kg/m LPG / wire braid LPG / wire braid Limited stock available 30 Pirtek reserve the right to change technical specifications without notice Rev 4

31 XT3 CATERPILLAR HOSE Inner Tube: Seamless synthetic rubber, resistant to oil Four spirals of high tensile steel wire Grey synthetic rubber resistant to abrasion, oils, ozone and weathering lack outer cover to become standard High pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Designed for applications where flexibility and high temperature resistance are required. Compatible with Caterpillar reusable fittings. -40 C up to +121 C mineral oil information Lay line example: White text on grey hose. Note comment above SAE J 517 (100 R12) EN 856 R12 Approvals: US MSHA IC-101 Impulse Testing: % of working pressure for all sizes. Additionally, hose is aged by heating and cooling prior to testing. Hose only Pirtek K Series to 5/8 Pirtek J or X Series 3/4 upwards Caterpillar re-useable HYDRAULIC HOSES RUER HOSE PIRTEK SAE 100R MM (.500 ) ID MAX. W.P. 276 AR (4,000PSI) MSHA IC-101 Lay line example: Yellow text on black hose. Note Comment above XT Technology SAE 100R12 ¾ Max WP 4000psi MSHA IC-101/10 Made in USA Nominal Diameter OD mm Pressure bar Min. bend mm Type DN ins mm Wire Cover working burst grey black kg/m XT / spiral XT / spiral XT / spiral XT / spiral XT spiral XT / spiral XT / spiral XT spiral Pirtek reserve the right to change technical specifications without notice Rev 4 31

32 HYDRAULIC HOSES RUER HOSE XT5 CATERPILLAR HOSE Inner Tube: Fabric reinforced synthetic rubber, resistant to oil Four or six spirals of high tensile steel wire Red synthetic rubber resistant to abrasion, oils, ozone and weathering. lack outer cover to become standard Very high pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Specifically designed for applications where high pulsating pressure, flexibility and high temperature resistance are required. Compatible with Caterpillar reusable fittings -40 C up to +120 C mineral oil information Lay line example: White text on rust red hose. Note comment above SAE J 517 (100 R13) EN 856 R13 Approvals: US MSHA IC-101 Impulse Testing: % of working pressure for all sizes. Additionally, hose is aged by heating and cooling prior to testing. Hose only Pirtek X Series all sizes Interlock option 1 1/4 upwards Caterpillar re-useable PIRTEK SAE 100R MM (1.500 ) ID MAX. W.P. 345 AR (5,000PSI) MSHA IC-101 Lay line example: Red text on black hose. Note Comment above XT Technology SAE 100R13 1 Max WP 5000psi MSHA IC-101/10 Made in USA Nominal Diameter OD mm Pressure bar Min. bend mm Type DN ins mm Wire Cover working burst grey black kg/m XT / spiral XT spiral XT / spiral XT / spiral XT spiral Pirtek reserve the right to change technical specifications without notice Rev 4

33 W1000 WATERLAST HOSE Inner Tube: Synthetic rubber, resistant. to oils Four spirals of high tensile steel wire lack synthetic rubber extremely resistant to abrasion, oils, and weathering Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions -40 C up to +80 C information Lay line example: Moulded into outer cover. Note Comment above AS/NZS PIRTEK WATERLAST 3/4 DN19 W.P AR.P AR I / IFW (Interlock) HYDRAULIC HOSES RUER HOSE Nominal ID OD mm Pressure bar Min bend DN mm in Wire Cover working min burst mm Kg/m W / Pirtek reserve the right to change technical specifications without notice Rev 4 33

34 HYDRAULIC HOSES RUER HOSE W1100 WATERLAST HOSE Inner Tube: Synthetic rubber, resistant. to oils Four spirals of high tensile steel wire lack synthetic rubber extremely resistant to abrasion, oils, and weathering Very high constant pressure hose for water scaling systems. Suitable for passage of water and aqueous solutions -40 C up to +80 C information Lay line example: Moulded into outer cover. Note Comment above AS/NZS PIRTEK WATERLAST 1/2 DN12 W.P AR.P AR I / IFW (Interlock) Nominal ID OD mm Pressure bar Min bend DN mm in Wire Cover working min burst mm Kg/m W / Pirtek reserve the right to change technical specifications without notice Rev 4

35 30CT ROAD SPECTRUM HOSE Inner Tube: composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent braided synthetic fibre in either single or dual layer black non stick perforated polymeric (polyester) bonded to the reinforcement Flexible even in cold temperatures. Small outside diameter and good flexibility over sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc -54 C up to +94 C for hydraulic fluids -54 C up to +66 C for water based and fire resistant fluids information Lay line example: White text on black hose. Note Comment above Exceeds SAE J517 (R18) SAE J343 Test procedures ASTM D-380 Testing Rubber hoses ASTM D-622 Testing for Automotive rake Systems Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP Volumetric Expansion: Typically 10 cc per metre for 1/4 at WP 20cc per metre for 1/2 at WP Consult Pirtek for details SYNFLEX 30CT-06 SAE 100R18 3/8 W.P 3000 P.S.I. (207 AR) SAINT-GOAIN Pirtek S7 or S18 Series (refer Table for Die) Pirtek T Series option HYDRAULIC HOSES THERMOPLASTIC HOSE Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 30CT / W4 S7 30CT / S7 30CT / S7 30CT / A0800 S7 30CT / N10 S18 Pirtek reserve the right to change technical specifications without notice Rev 4 35

36 HYDRAULIC HOSES THERMOPLASTIC HOSE 3JET WATER JETTING HOSE Inner Tube: Smooth seamless thermoplastic (nylon) Spiral or braided synthetic fibre lack, perforated bonded polyurethane Medium pressure hose for water jetting and drain cleaning. Low elongation -40 C up to +66 C water information Lay line example: White text on black hose. Note Comment above ISO 7751 Pirtek S7 series (refer below table for dies) Pirtek T series SYNFLEX PIRJET 3JET mm (3/16 ) 331 AR (4800 PSI) WATER JETTING Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 3JET / S7 3JET / S7 36 Pirtek reserve the right to change technical specifications without notice Rev 4

37 30CTX2 TWIN-LINE ROAD SPECTRUM HOSE Inner Tube: composite wall dual extrusion smooth seamless polymeric (polyester) inner and polyurethane adjacent braided synthetic fibre in either single or dual layer black non stick perforated polymeric (polyester) bonded to the reinforcement Flexible even in cold temperatures. Small outside diameter and good flexibility over sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc -54 C up to +94 C for hydraulic fluids -54 C up to +66 C for water based and fire resistant fluids information Lay line example: White text on black hose. Note Comment above Exceeds SAE J517 (R18) SAE J343 Test procedures ASTM D-380 Testing Rubber hoses ASTM D-622 Testing for Automotive rake Systems Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP Volumetric Expansion: Typically 10 cc per metre for 1/4 at WP 20cc per metre for 1/2 at WP Consult Pirtek for details SYNFLEX 30CT-06 SAE 100R18 3/8 W.P 3000 P.S.I. (207 AR) SAINT-GOAIN Pirtek S7 or S18 Series (refer Table for Die) Pirtek T Series option HYDRAULIC HOSES THERMOPLASTIC HOSE Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 30CTX / W4 S7 30CTX / S7 30CTX / S7 30CTX / A0800 S7 30CTX / N10 S18 Non-standard product. Available to special order Pirtek reserve the right to change technical specifications without notice Rev 4 37

38 HYDRAULIC HOSES THERMOPLASTIC HOSE 3130 MEDIUM PRESSURE HOSE Inner Tube: smooth seamless thermoplastic (nylon) spiralled or braided synthetic Perforated bonded black polyurethane General hydraulics, high pressure gas transfer, chemical transfer. Low elongation, best value 100R7 hose. Not for use over pulleys. Absorbs shock loads and damaging pressure spikes through controlled expansion. -40 C up to +100 C Max 66 C with water-based or fire resistant fluids information Lay line example: White text on black hose. Note Comment above SAE J517 (R7) SAE J343 ASTM D-380 ASTM D-622 Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP SYNFLEX SAE 100R73/8 W.P 2250 P.S.I. (155 AR) SAINT-GOAIN Pirtek S7 Series (refer Table for Die) Pirtek T Series option Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series / S / S / S / S / S / S / S S7 38 Pirtek reserve the right to change technical specifications without notice Rev 4

39 3360X2 TWIN-LINE FOR FORKLIFTS Inner Tube: Nylon braided synthetic fibre black non stick perforated polymeric (polyester) Flexible even in cold temperatures. Small outside diameter and good flexibility over sheaves allows use over a wide range of forklift sheaves, including freezer applications. Other applications include construction, general hydraulics, chemical and gas transfer, machine tools, agricultural equipment etc. -54 C up to +94 C for hydraulic fluids -54 C up to +66 C for water based and fire resistant fluids information SAE 100R17 Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP Volumetric Expansion (per line): Typically 10 cc per metre for 1/4 at WP 20cc per metre for 1/2 at WP Consult Pirtek for details Pirtek S8 (refer Table for Die) Pirtek 200/SN8 Series option HYDRAULIC HOSES THERMOPLASTIC HOSE Lay line example: White text on black hose. Each line is branded as though a single line. Note Comment above SYNFLEX SAE 100R17 3/8 W.P 3000 P.S.I. (207 AR) SAINT-GOAIN Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 3360X / J06N S8 Please note that this hose is available on an indent only basis Pirtek reserve the right to change technical specifications without notice Rev 4 39

40 HYDRAULIC HOSES THERMOPLASTIC HOSE 37AL NON-CONDUCTIVE HOSE Inner Tube: polyester core tube braided synthetic fibre orange non-perforated non stick polyurethane General hydraulic systems that may contact high voltage sources. Aerial equipment Mobile hydraulics Rescue apparatus and tools -54 C up to +100 C except max. 60 C with water based or fire resistant fluids information Lay line example: lack text on orange hose. Note Comment above ANSI A92.2 for Vehicle Mounted Aerial Devices SAE J517 Non-conductive hose Construction SAE 100R7 Features: SAE J517 non conductive hose construction. Less than 50 microamperes leakage when subjected to volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP Pirtek S7 Series (refer Table for Die) Pirtek T Series option SYNFLEX 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4 I.D PSI W.P. (190 AR) ANSI A PSI W.P. (207 AR). USE DIE W400 Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 37AL / S7 37AL / W4 S7 37AL / S7 37AL / S7 37AL / S7 Non-standard product. Available to special order 40 Pirtek reserve the right to change technical specifications without notice Rev 4

41 37ALX2 TWIN-LINE NON-CONDUCTIVE HOSE Inner Tube: polyester core tube braided synthetic fibre orange non-perforated non stick polyurethane General hydraulic systems that may contact high voltage sources. Aerial equipment Mobile hydraulics Rescue apparatus and tools -54 C up to +100 C except max. 60 C with water based or fire resistant fluids information Lay line example: lack text on orange hose. Note Comment above ANSI A92.2 for Vehicle Mounted Aerial Devices SAE J517 Non-conductive hose Construction SAE 100R7 Features: SAE J517 non conductive hose construction. Less than 50 microamperes leakage when subjected to volts/metre for 5 minutes. Flexible at low temperatures Abrasion resistant cover Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) at 133% WP Pirtek S7 Series (refer Table for Die) Pirtek T Series option HYDRAULIC HOSES THERMOPLASTIC HOSE SYNFLEX 37AL-04 NON-CONDUCTIVE SAE 100R7 1/4 I.D PSI W.P. (190 AR) ANSI A PSI W.P. (207 AR). USE DIE W400 Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 37ALX / W4 S7 37ALX / S7 37ALX / S7 Pirtek reserve the right to change technical specifications without notice Rev 4 41

42 HYDRAULIC HOSES THERMOPLASTIC HOSE 3800 HIGH PRESSURE HOSE Inner Tube: nylon core tube braided high tensile aramid fibre (Kevlar) black perforated non stick polyurethane General hydraulic systems High pressure gas and chemical transfer Machine tools Mobile equipment Marine steering -40 C up to +100 C Max 66 C with water-based or fire resistant fluids information Lay line example: White text on black hose. Note Comment above SAE 100 R8 Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) Pirtek S7 Series (refer Table for Die) SYNFLEX SAE 100R81/4 W.P 5000 P.S.I. (345 AR) SAINT-GOAIN Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series / S / S / S / S7 3800X / S7 3800X / S7 3800X / S7 42 Pirtek reserve the right to change technical specifications without notice Rev 4

43 3E80 NON-CONDUCTIVE HIGH PRESSURE Inner Tube: smooth seamless nylon braided synthetic fibre Orange non stick non-perforated polyurethane General hydraulic systems that may contact high voltage sources. Aerial equipment. Mobile hydraulics. Rescue apparatus and tools -40 C up to +100 C Max 66 C with water-based or fire resistant fluids information Lay line example: lack text on orange hose. Note Comment above SAE 100 R8 SAE J517 non-conductive construction Features: SAE J517 non conductive hose construction. Less than 50 microamperes leakage when subjected to volts/metre for 5 minutes Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) SYNFLEX 3E80-06 SAE 100R8 3/8 W.P 4000 P.S.I. (276 AR) NON CONDUCTIVE FURON Pirtek S8 Series (refer Table for Die) HYDRAULIC HOSES THERMOPLASTIC HOSE Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 3E / H04 S8 3E / H06 S8 3E / H08 S8 Pirtek reserve the right to change technical specifications without notice Rev 4 43

44 HYDRAULIC HOSES THERMOPLASTIC HOSE 3R80 HIGH PRESSURE HOSE Inner Tube: smooth seamless nylon braided synthetic fibre black perforated non stick polyurethane General hydraulic systems High pressure pneumatic systems Machine tools Mobile equipment Mobile hydraulics -40 C up to +100 C Max 66 C with water-based or fire resistant fluids information Lay line example: White text on black hose. Note Comment above SAE 100 R8 Impulse Testing: Hoses are tested to withstand impulse cycles (hose only) SYNFLEX 3R80-08 SAE 100R8 1/2 W.P 3500 P.S.I. (241 AR) SAINT GOAIN Pirtek S8 Series (refer Table for Die) Nominal ID OD Pressure bar Min bend Synflex Die and Hose Tail Combination DN mm in mm working min burst mm Kg/100m Die Series 3R / H03 S8 3R / H04 S8 3R / H06 S8 3R / H08 S8 3R / H12 S8 3R H016 S8 44 Pirtek reserve the right to change technical specifications without notice Rev 4

45 3VEO NON-CONDUCTIVE JACKING HOSE Inner Tube: smooth seamless nylon spiralled high tensile aramid fibre (Kevlar) Orange non stick non-perforated polyurethane. (See note) General hydraulic systems that may contact high voltage sources. Aerial equipment. Mobile hydraulics. Rescue apparatus and tools. -40 C up to +66 C information Lay line example: White text on orange hose. Note Comment above Meets SAE 100 R8 SAE J517 Non-Conductive Hose Construction Features: High WP psi ( bar) Compact size with low elongation Less than 50 microamperes leakage when subjected to volts/metre for 5 minutes. Pirtek SV Series Special procedures apply. Assemblies only to be made by trained personnel listed on the Qualified Personnel Register Guards and warning tags are required on the completed assembly SYNFLEX 3VEO-04 SAE 1/4 I.D. W.P 10,000 P.S.I. (690 AR) (NON CONDUCTIVE) PAT. NO HYDRAULIC HOSES THERMOPLASTIC HOSE Nominal ID OD Pressure bar Min bend DN mm in mm working min burst mm Kg/m 3VEO / VEO / VEO hose assemblies are available only as completed assemblies from accredited assemblers. Each assembly comprises : 3VEOhose Pirtek SV Series couplings Hose guard Identity Tag 3VE0-04 assemblies complete with 3/8 NPT male ends are available in 3 standard configurations. Other configurations upon request 3VEO VEO VEO meters long 4 meters long 6 meters long Pirtek reserve the right to change technical specifications without notice Rev 4 45

46 HYDRAULIC HOSES THERMOPLASTIC HOSE STH PTFE (TEFLON) HOSE Inner Tube: extruded seamless smooth bore Teflon AISI 304 stainless steel single wire braid The reinforcement braid serves as the outer cover Nominal ID Medium pressure and laundry equipment Plastic moulding presses Hazardous chemicals Steam and compressor discharge -54 C up to +230 C (see graph below) No lay line present due to the stainless steel braid Average OD Wall Thickness SAE 100 R14 Features: A graphite impregnated (black) Teflon liner is available to special order for applications requiring a core tube capable of safely conducting static electricity. Consult Pirtek for details Impulse Testing: No information available Pressure bar Pirtek T Series Min bend Vacuum Service * raiding mm in mm mm working min burst mm bar STH-03 1 raid 4.8 3/ STH-04 1 raid / STH-05 1 raid / STH-06 1 raid 9.5 3/ STH-08 1 raid / STH-10 1 raid / STH-12 1 raid / STH-16 2 raid * Use of an internal support coil for hoses -06 and larger for tube support where continuous or extended service at high temperature together with low or negative pressure is expected Non-standard product. Available to special order Not recommended for steam / cold water recycling Above 120 C Pressure: Reduce working pressure by 1% per additional degree C. Vacuum: Reduce vacuum rating by 1.5% per additional degree C. Note: The minimum bend quoted is for a static bend at ambient temperature. Dynamic bending, especially at elevated temperatures, will increase the minimum bend accordingly. Consult Pirtek for specific applications 46 Pirtek reserve the right to change technical specifications without notice Rev 4

47 HYDRAULIC HOSES THERMOPLASTIC HOSE Pirtek reserve the right to change technical specifications without notice Rev 4 47

48 HYDRAULIC HOSES TECHNICAL DATA TECHNICAL DATA SUMMARY OF PIRTEK HYDRAULIC HOSE MATERIALS 2SC Type Description Liner Material Cover Material RUER Two wire braid hose NR (Class I) NR (Class I) C bar four spiral hose NR (Class I) NR (Class I) C bar four spiral hose NR (Class I) NR (Class I) C bar braid or spiral hose NR (Class I) NR (Class I) C bar braid or spiral hose NR (Class I) NR (Class I) IRFAW FRAS rated air / water hose NR (Class I) CR IROFSD Oil suction hose NR (Class I) SR JF Large bore four spiral hose NR (Class I) NR (Class I) JW bar jet wash hose NR (Class IV) NR (Class IV) JW bar jet wash hose NR (Class IV) NR (Class IV) JW bar jet wash hose NR Class IV) NR Class IV) MPH Multi purpose oil and air hose NR (Class I) NR (Class I) R1AT One wire braid hose NR (Class I) NR (Class I) R1ATFS One wire fire suppression hose NR (Class I) NR (Class I) R2AT Two wire braid hose NR (Class I) NR (Class I) R6 Low pressure hydraulic hose NR (Class I) NR (Class I) R6HT Low pressure high temp. hose NR (Class I) NR (Class I) W bar water blast hose NR (Class III) NR (Class III) W bar water blast hose NR (Class III) NR (Class III) XT3 Caterpillar 3000 psi spiral hose NR (Class II) NR (Class II) XT5 Caterpillar 5000 psi spiral hose NR (Class II) NR (Class II) 30CT THERMOPLASTIC Cold temperature hose Polyester (Hytrel) Polyester (Hytrel) 3130 General purpose SAE 100R7 Nylon Polyurethane 31O Similar to 3130 Nylon Polyurethane 37AL Non conductive SAE 100R7 Polyester Polyurethane 3800 Compact SAE 100R8 Nylon Polyurethane 3R80 General purpose SAE 100R8 Nylon Polyurethane 3VEO Non conductive jacking hose Nylon Polyurethane STH Stainless steel braid over Teflon Teflon Stainless steel 48 Pirtek reserve the right to change technical specifications without notice Rev 4

49 TECHNICAL DATA CHEMICAL RESISTANCE TALE Common Elastomers brominated butyl chlorinated butyl chlorinated polyethylene cross-linked polyethylene ethylene propylene ethylene propylene ASTM Designation IIR CIIR Composition bromo isobutene-isoprene chloro isobutene-isoprene General Properties excellent weathering resistance, low permeability to air and gases, good physical properties, resistant to heat poor resistance to petroleum based fluids, good resistance to fat CM (CPE) chloro polyethylene excellent ozone and weathering resistance, good oil and chemical resistance, excellent flame resistance XLPE UHMWPE EPDM EPM (EPR) polyethylene and cross linking agent ethylene propylene diene-terpolymer ethylene propylene copolymer hypalon CSM chloro-sulfonylpolyethylene excellent for a very wide range of solvents, chemicals, acids and oils excellent ozone, chemical and ageing resistance, poor resistance to petroleum based fluids, very good steam resistance excellent ozone, weathering, heat, chemical and aging resistance, poor resistance to petroleum products, very good steam resistance excellent weathering, ozone and acid resistance, good heat and abrasion resistance, fair resistance to petroleum based fluids natural NR isoprene natural excellent physical properties, very good abrasion resistance, poor resistance to petroleum based fluids neoprene CR chloroprene good weathering and flame retardant resistance, good oil reistance, good physical properties nitrile (buna-n) NR Acrylonitrile-butadiene excellent petroleum products resistance, moderate resistance to aromatics, good physical properties buna-n / polyvinyl chloride PVC / NR acrylonitrile-butadiene / polyvinyl-chloride CAUTION The data in the following pages has been compiled from generally available sources and should not be relied upon without consulting and following the specific recommendations of the manufacturers of particular products The data is considered valid at 20 C (70 F) except where specified otherwise. Chemical compatibility can vary greatly with temperature A good rating does not necessarily indicate the suitability of a particular hose and chemical combination due to variables such as improper clamp and coupling application, special hose construction, gasket material etc. Nor does it imply compliance with relevant food standards or safety standards that may be applicable SOLVENT INFORMATION Aromatic solvents: benzene, cumene, p-cumene, naphthalene, toluene, xylene, cresol, styrene, cyclohexane and combinations Aliphatic solvents: propane, butane, pentane, hexane, heptane, dipetene, tripropylene Halogenous solvents: chloroform, dichorobenzene, dichloroethylene, methylen bromide, methylen chloride, benzyl chloride, carbon tetrachloride, trichloroethylene, carbon disulphite, turpentine, perchloroethylene, dichloroethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone Esters solvents: butyl acetate, methyl acetate, anyl acetate, isobutyl acetate Amines: aniline, ethylene diamine, diethanol amine, triethanolamine, dimethyl amine, monoethanolamine Alcohols: methanol, ethanol, propanol, butanol, glycerol excellent petroleum products and weathering resistance, both for tube and cover polyacrylic ACM acrylic monomer excellent oil and tar resistance at high temperatures HYDRAULIC HOSES TECHNICAL DATA sbr SR styrene butadiene good physical properties, good abrasion resistance, poor resistance to petroleum based fluids viton FKM fluorocarbon rubber excellent high temperature resistance, particularly in air and oil, very good chemical resistance Pirtek reserve the right to change technical specifications without notice Rev 4 49