HOSE SECTION A pirtekusa.com

Transcription

1 HOSE SECTION pirtekusa.com

2 RUBBER HOSES - INDEX SELECTION GUIDE Page Group s Construction 18 19,22 20,23 21,24, HYDRULIC C21 Isobaric 3045 psi C25, PC25 Isobaric 3625 psi C35, PC35 Isobaric 5076 psi C42, P42, PC42 Isobaric 6091 psi R1T One Wire Braid R2T/2SC Two Wire Braid R2THT High Temp. 2 Wire Hose 100R5HT Hi-Temp. Truck Hose 100R5 Engine & ir Brake PW3600 Presssure Washer Hose PW4500 Pressure Washer Hose R psi Working Pressure Hose R4HT Oil Suction 100R4 Oil Suction 100CS psi Spiral 100CS5 5000psi Spiral MPH Multipurpose JK70 Jacking Hose JBF Large Bore Hose Normal Usage Features & Benefits (See main Specification pages for details and pprovals) Isobaric (constant working pressure for all sizes) range of hoses exclusive to PIRTEK. Simplifies hose selection in circuits of known working pressure. PC Prefix denotes Komatsu genuine hoses. Medium pressure hose for hydraulic fluids and aqueous emulsions and water High pressure hose for hydraulic fluids and aqueous emulsions and water High pressure hose for hydraulic fluids and aqueous emulsions and water Medium pressure air and hydraulic hose common on merican equipment Specifically intended for trucking industry applications involving diesel fuel / air brakes Flexible medium pressure compact pressure washer hose for cleaning with water and detergents Flexible high pressure compact pressure washer hose for cleaning with water and detergents Very flexible medium pressure hose for hydraulic fluids High temperature hydraulic suction & delivery hose for fuels & mineral Hydraulic suction & delivery hose High pressure multi-spiral hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Provide flexibility and high temperature resistance High quality black multi-purpose hose with spiral wound textile reinforcement High pressure hydraulic hose for jacking applications IJ100 approval Large bore medium pressure hose for hydraulic fluids incl. aqueous emulsions Class 21 hoses suit 3045 psi WP Class 25 hoses suit 3625 psi WP Class 35 hoses suit 5076 psi WP Class 42 hoses suit 6091 psi WP Normally black but R1TFS has red cover to indicate use in fire suppression systems Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids s above but high temperature rubber formulation. Blue cover Internal diameters match the inside diameter of copper tube to yield an unrestricted flow Black rubber with poyester textile outer cover for safe escape of entrapped air 3600 psi blue non marking weather resistant cover, 1 steel braid 4500 psi black & blue non marking weather resistant cover, 1 steel braid Synthetic rubber oil resistant liner with a abrasion resistant cover. 1 and 2 steel braids Synthetic smooth oil resistant inner tube. 2 braids of textile & a steel helix. MSH Synthetic smooth oil resistant inner tube. 2 braids of textile & a steel helix. MSH Compatible with Caterpillar reusable fittings Synthetic black rubber inner and outer. brasion and weather resistant. Oil resistant Synthetic rubber oil resistant liner and abrasion resistant cover. 2 steel braids Spiral construction. Prolonged usage with water based fluids will corrode reinforcement HYDRULIC HOSES SELECTION GUIDE 1

3 HYDRULIC HOSES SELECTION GUIDE THERMOPLSTIC HOSES - INDEX SELECTION GUIDE Page Group s Construction THERMOPLSTIC TPR7 General purpose R7 TPR7X2 General Purpose R7 TPR7NC Non-Conductive R7 TP1W One Wire Thermoplastic High Pressure Jacking TP1WX2 One Wire Thermoplastic High Pressure Jacking TPR8 High Pressure R8 TPR8NC Non-conductive R8 100STH St. Steel Teflon hose Normal Usage Features & Benefits (See main Specification pages for details and pprovals) General hydraulics, material handling, pneumatics, and agricultural equipment General hydraulics twinline, material handling, pneumatics, and agricultural equipment Non conductive hydraulic hose for aerial lift equipment Low temperature hydraulic & gas hose. Recommended for mobile equipment Low temperature hydraulic & gas hose. Recommended for mobile equipment Pilot lines, general hydraulics, and machine tools at higher pressures than 100R7 Non conductive hydraulic hose for aerial lift equipment with higher working pressures Laundry equipment, plastic moulding presses and hot air discharge Polyamide Core and good cold weather flexibility. SE 100R7 performance. Polyester core and good cold weather flexibility. SE 100R7 performance Polyester core and good cold weather flexibility. SE 100R7 performance Good cold weather and cold room flexability Good bend and kink resistance Good cold weather and cold room flexability Good bend and kink resistance R8 Performance with compact R7 dimensions High pressure general hydraulic systems that may contact high voltage sources Teflon liner and SS braid allow high temperature and chemical capability ORDERING PIRTEK SSEMBLIES Should you wish to describe a PIRTEK hose assembly in an abbreviated form, please use the following format. forward slash is used to separate each field. s for fittings can be found in PIRTEK Catalog Section B. If spiral guard PSW-25 were fitted over the full length, the designation would be: R1T-12 / JF1-1212J / C J / 48 / PSW-25 If both ends were fitted with the 45 flanged elbow set in alignment, the designation would appear: R1T-12 / C J / 48 / 0 Generic Pattern : Hose / End / End B / Length / Protection / ngle 2

4 Your Personal Safety may directly or indirectly be compromised if the hose assembly is abused. By following the INSTRUCTIONS below, the more common abuses of hose and hose assemblies can be avoided. INSPECT the hose assembly before each use. WRNING SFETY PRECUTIONS FOR THE USE OF PIRTEK HOSE SSEMBLIES REPLCE the hose assembly immediately if:. The cover appears abnormal B. You believe it may be abnormal C. There is any fluid leakage D. The fittings are damaged E. The hose is damaged F. Reinforcement is visible through the cover DO NOT EXCEED the maximum working pressure of the hose. DO NOT KINK the hose assembly. DO NOT BEND beyond the specified minimum bend of the hose. DO NOT EXPOSE to temperatures beyond the published maximums for the hose or fluid being conveyed. DO NOT USE S STRENGTH MEMBER for pulling or lifting equipment. Use support cables for vertical installations. USE ONLY WITH COMPTIBLE FLUIDS as outlined in the Chemical Compatibility Charts or as specifically approved in writing by PIRTEK Fluid Systems. PIN PRICK THE COVER of hoses used for compressed air above 250 psi or 17 bar to allow the safe escape of air that permeates through the liner and reinforcement (except STH and R5HT). The maximum working pressure and temperature must also be reduced by 30%. Use only PIRTEK HOSE ND FITTINGS COMBINTIONS as designated in their current assembly guidelines. Use only PIRTEK PROCEDURES and SSEMBLY EQUIPMENT. HYDRULIC HOSES SFETY WRNING The use of conventional wire reinforced rubber hose often entails the pressure fluctuations of fluid. The factors concerned with such pressure fluctuations are generally classified into two: those stemming from the pump itself, and the others ascribable to external impacts imparted to the hose via the operating demands. The latter are considered to have the greater effect on the service life of the hose. External impulse pressure is estimated to be 150% of the set pressure (actual working pressure) of a relief valve, and sometimes exceeds 300%. % of Service Life Relationship between actual working presasure and service life Pressure as a % of Rated Pressure at (kgf/cm 2 ) 0 Experimental pressure waveform Peak pressure 150 ± 7% Pressure rising rate 5% of one cycle Rated pressure 15% of one cycle 1/35 minute a cycle ctual working pressure Recommended working pressure % 3

5 HYDRULIC HOSES FST FIND TBLE FST FIND TBLE SIZE, PRESSURE, TEMPERTURE & Hose Type Working Pressure PSI Temp. Pg. Dia. (ins.) ⅛ ³/₁₆ ¼ ⁵/₁₆ ⅜ ½ 5/₈ ¾ 1 1¼ 1 ½ 1¾ 2 2½ 3 3½ 4 5 Range mm size min-max C21 Isobaric 3045 psi / C25, PC25 Isobaric 3625 psi / ,24 C35, PC35 Isobaric 5076 psi / ,25 C42, PC42, P42 Isobaric 6091 psi / ,26,27 R1T 1-Wire Hydraulic / R2T/2SC 2-Wire Hydraulic / R2THT 2-Wire High Temp / R5 Engine/ir Brake Hose Unique diameters throughout range 3/16 to 1.13/16-40 / R5HT High Temp 100R5 Unique diameters throughout range 3/16 to 1.13/16-40 / PW3600 Pressure Wash / PW4500 Pressure Wash / R17 1 and 2 -Wire Hydraulic / R4 Hydraulic Suction/Delivery / R4HT Hydraulic Suction/Delivery / CS psi Spiral / CS psi Spiral / MPH Multipurpose / JK70 Jacking Hose / JBF40 Large Bore / TPR7 Medium Pressure / TPR7X2 MP Twin Line / TPR7NC Non-conductive / TP1W 1 Wire Thermoplastic / TP1WX2 Twin 1 Wire thermoplastic / TPR8 High Pressure / TPR8NC HP Non-conductive / STH Stainless Steel Teflon Hose / Technical Data and Chemical Compatibility Tables Begin On Page 40 4

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7 HYDRULIC HOSES RUBBER HOSE R4HT HIGH TEMP OIL SUCTION & DELIVERY Construction pplications Reference Specifications Black smooth NBR (Nitrile) compound, oil resistant. High strength synthetic cord plus embedded steel helix wire. Black, smooth (wrapped finish) Hypalon rubber compound flame retardant, resistant to abrasion, oils and weathering. Hardwall hose for suction and delivery of oil at high temperatures in hydraulic systems. Extremely flexible. -40 F up to +275 F mineral oil -40 F up to +158 F water based fluids Tested in accordance with performance specifications: SE100 R4. pprovals: MSH Prolonged usage with water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. PIRTEK J Series, L Series, Cam & Groove, Combination Steel (all with clamps). PIRTEK R4 HIGH TEMP R4HT-32 2 (50.8mm) 145 PSI (10 BR) MSH Lay line example: Embossed text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min bend Nominal ID Cover OD Pressure PSI mm ins mm Working Min Burst vacuum mm lb/ft R4HT / , R4HT R4HT / R4HT / R4HT R4HT / R4HT R4HT / R4HT

8 100R4 OIL SUCTION & DELIVERY Construction pplications Reference Specifications Black, oil resistant Nitrile (NBR). Two textile braids, pre-treated for tube and cover adhesion. Helix wires are located between the braids to resist collapse under vacuum or bending. Black, oil and weather resistant Neoprene (CR) MSH apporved. Hardwall hose for suction and delivery of oil in hydraulic systems. Extremely flexible. -40 F up to +200 F mineral oil -40 F up to +140 F water based fluids Tested in accordance with performance specifications: SE100 R4. pprovals: MSH Prolonged usage with water based fluids at temperatures above 140 F will allow wire corrosion as a result of diffusion through the inner liner. PIRTEK J Series for some sizes Cam & Groove, Combination Steel (all with clamps). PIRTEK SE 100R4-20 Suction Hose 1 1/4 (31.75mm) 200 PSI (13.79 BR) MSH Lay line example: Embossed text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. HYDRULIC HOSES RUBBER HOSE Min bend Nominal ID Cover OD Pressure PSI mm ins mm Working Min Burst in/hg mm lb/ft 100R / , R , R / R / R R / R R / R

9 HYDRULIC HOSES RUBBER HOSE MPH MULTIPURPOSE HOSE Construction pplications Reference Specifications Black, smooth NBR (Nitrile) seamless synthetic rubber, oil resistant. Two or four spirals of textile fiber. Black CR (Neoprene) synthetic rubber compound resistant to abrasion, oils, ozone and weathering. Low pressure hose for fluids such as mineral and vegetable oils, aqueous emulsions, water, air and inert gases. Water +32ºF to +122ºF (continuous) Water +32ºF to +158ºF (temporary) ir -40ºF to +122ºF (in case of air applications, pressure should be less than 217 psi) Other fluid -40 F up to +212 F -40 F up to 158 F external ambient Exceeds SE J 517 (100 R6). Exceeds EN 854 R6 JIS B Impulse Testing: 400,000 cycles of JIS 133% of working pressure (hose only) all sizes Safety Factor 4:1. PIRTEK P Series PIRTEK T Series option on 3/8, 1/2, 5/8 sizes. PIRTEK MULTI MPH-12 3/4 (19.1mm) 500 PSI (35 BR) W.P. Lay line example: Green text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min bend Nominal ID Reinforcement Cover OD Pressure PSI mm in mm Working Min Burst mm lb/ft MPH /4 4 fabric spiral , MPH /16 4 fabric spiral , MPH /8 4 fabric spiral , MPH /2 4 fabric spiral , MPH /8 2 fabric spiral , MPH /4 4 fabric spiral , MPH fabric spiral ,

10 100R5HT LOW PRESSURE HOSE Construction pplications Reference Specifications Seamless CPE/QP rubber, oil resistant. One textile braid and one braid of high tensile steel wire. Black synthetic rubber with blue polyester textile outer braid resistant to abrasion, oils, ozone and weathering. Permeable cover allows safe escape of entrapped air when used to conduct high pressure air. Low to medium pressures hose that will handle high temperature hydraulic fluids such as mineral and vegetable oils, diesel, B20, petrol, E10, aqueous emulsions, water, air and inert gases -40 F up to +300 F hydraulic, transmission oils & Diesel -40 F up to +212 F E10 & B20 (biodiesel) +32 F up to +150 F water, water based fluid & glycol (anti-freeze) +32 F up to +249 F air not exceeded -40 F up to +249 F ambient Exceeds SE J 517 (100 R5). D.O.T. FMVSS106 Consult PIRTEK for specific Industry pprovals. PIRTEK Series (Field ttachable). Min bend Nominal ID Cover OD Pressure PSI mm in mm Working Min Burst mm lb/ft 100R5HT / ,000 12, R5HT / ,000 12, R5HT / ,250 9, R5HT / ,000 8, R5HT / ,750 7, R5HT / ,500 6, R5HT / , R5HT / , R5HT / , R5HT / , HYDRULIC HOSES RUBBER HOSE Does not comply with SE 100R5 operating pressure of 348 psi or minimum burst pressure of 1,392 psi. 9

11 HYDRULIC HOSES RUBBER HOSE 100R5 ENGINE & IR BRKE* HOSE LOW PRESSURE HOSE Construction pplications Reference Specifications Seamless oil resistant nitrile. One fiber braid and one braid of high tensile steel wire. Black synthetic rubber with black polyester textile outer braid resistant to abrasion, oils, ozone and weathering. Permeable cover allows safe escape of entrapped air when used to conduct high pressure air. Low to medium pressures hose that will handle high temperature hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, diesel, lubricating oils, coolants, water, air and inert gases -40 F up to +300 F hydraulic, transmission oils & Diesel +32 F up to +185 F water, water based fluid & glycol (anti-freeze) +32 F up to +158 F air * SE J1402 II D.O.T. FMVSS 106 ll air brake Consult PIRTEK for specific Industry pprovals. PIRTEK Series (Field ttachable). Min bend Nominal ID Cover OD Pressure PSI mm in mm Working Min Burst mm lb/ft 100R / ,000 12, R / ,000 12, R / ,250 9, R / ,000 8, R / ,750 7, R / ,500 6, R / , R / , R / , R / , Consult PIRTEK for specific Industry pprovals 10

12 PW3600B PRESSURE WSHER HOSE Construction pplications Synthetic rubber, resistant to detergents in aqueous solutions. One braid of high tensile steel wire. Blue perforated non marking synthetic rubber resistant to abrasion, oils, ozone and weathering. Medium pressure compact hose for pressure washers. Suitable for conveying water a n d d e t e r g e n t s i n a a q u e o u s s o l u t i o n. -40 F up to +230 F +302 F peak (see notes below) Comment: Not suitable for steam or hydraulic applications. Safety Factor at 4:1 (according to IEC 335-2) Use in conjunction with KG bend restrictors. K series PIRTEK PRESSURE WSH PW3600B-04 1/4 (6.4MM) 3600 PSI (250 BR) W.P. MX TEMP 302 F Lay line example: Black text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min. bend Nominal Diameter Reinforcement Cover OD Pressure PSI DN Inch mm mm Working Burst mm lb/ft PW3600B / braid , See Comment above NOTE: With temperatures greater than 230 F, the service life of the hose will be greatly reduced. HYDRULIC HOSES RUBBER HOSE KG-04 Bend Restrictor KG-04 assembly with a Bend Restrictor attached to resist kinking of the hose at the end of the Ferrule 11

13 HYDRULIC HOSES RUBBER HOSE PW4500 PRESSURE WSHER HOSE Construction Synthetic rubber, resistant to detergents in aqueous solutions One braid of high tensile steel wire. Black perforated synthetic rubber resistant or blue non marking synthetic rubber resistant to abrasion, oils, ozone and weathering. Nominal ID pplications High pressure compact hose for pressure washers. Suitable for conveying water and detergents in a aqueous solution. -40 F up to +230 F water +302 F peak (see notes below) Comment: Not suitable for steam or hydraulic applications. Reinforcement Cover OD Safety Factor at 4:1 (according to IEC 335-2) Use in conjunction with KG bend restrictors. PIRTEK K Series PIRTEK PRESSURE WSH PW4500B-06 3/8 (9.5MM) 4500 PSI (315 BR) W.P. MX TEMP 302 F Lay line example: Black text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Pressure PSI Min bend DN mm in mm mm Working Min Burst mm lb/ft PW /8 1 braid , PW4500B /8 1 braid , See Comment above NOTE: With temperatures greater than 230 F, the service life of the hose will be greatly reduced. KG-06 Bend Restrictor KG-06 assembly with a Bend Restrictor attached to resist kinking of the hose at the end of the Ferrule 12

14 R17 SE 100R17 HOSE Construction pplications Reference Specifications Seamless synthetic rubber, oil resistant. One or two layers of high tensile steel braid. brasion resistant black synthetic rubber resistant to oils, ozone and weathering. Very flexible medium pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. -40 F up to +212 F Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. These hoses meet or : SE 100 R17 MSH K series PIRTEK SE 100R17 R /8 (9.5mm) 3,000 PSI (210 BR) W.P. MSH IC-188/4 Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover Working Burst mm lb/ft R / braid ,000 12, R / braids ,000 12, R / braids ,000 12, R17-10 * 16 5/ braids ,000 12, HYDRULIC HOSES RUBBER HOSE 13

15 HYDRULIC HOSES RUBBER HOSE R1T SINGLE WIRE BRID Construction pplications Reference Specifications Seamless NBR (Nitrile) rubber, oil resistant. One braid of high tensile steel wire. Black synthetic rubber resistant to abrasion, oils, ozone and weathering. Medium pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water +32 F up to +122 F air -40 F up to 158 F ambient Cover must be pin pricked if hose is to be used to convey air above 246 psi. Tested in accordance with performance specifications: SE100 R1T S EN853 1SN. PIRTEK K Series to 5/8 PIRTEK J Series 3/4 to 2 PIRTEK SE 100R1 T TYPE S R1T-04 1/4 (6.4 mm) 3263 PSI (225 BR) MSH FRS HF TYPE B Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. pprovals: *SE J1942 HF Type B S2660 test requirements- S B and S (FRS) MSH Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover Working Burst mm lb/ft R1T-04 * 6 1/ braid ,263 13, R1T / braid ,610 10, R1T / braid ,320 9, R1T / braid ,885 7, R1T / braid ,522 6, R1T braid ,276 5, R1T / braid , R1T / braid , R1T braid , *Note: R1T-04 is only included in SE J1942 HF Type B 14

16 R2T/2SC TWO WIRE BRID Construction pplications Reference Specifications Seamless NBR (Nitrile) rubber, oil resistant. Two braids of high tensile steel wire. Black synthetic rubber resistant to abrasion, oils, ozone and weathering. Medium to high pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water +32 F up to +122 F air -40 F up to 158 F ambient Cover must be pin pricked if hose is to be used to convey air above 246 psi. Tested in accordance with performance specifications: SE100 R2T EN853 2SN PIRTEK K Series to 5/8 PIRTEK J Series 3/4 to 2 HYDRULIC HOSES RUBBER HOSE PIRTEK SE 100R2T R2T-12 3/4 (19.1 mm) 3118 PSI (215 BR) MSH FRS HF TYPE B Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. pprovals: SE J1942 HF Type B S2660 test requirements- S B and S (FRS) MSH Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover Working Burst mm lb/ft R2T / braids ,801 23, R2T / braids ,786 19, R2T / braids ,988 15, R2T / braids ,625 14, R2T / braids ,118 12, R2T braids ,393 9, R2T / braids ,204 8, R2T / braids ,305 5, R2T braids ,160 4,

17 HYDRULIC HOSES RUBBER HOSE R2THT TWO WIRE BRID HIGH TEMP. Construction pplications Reference Specifications High temp. elastomer rubber, resistant to oil. Two braids of high tensile steel wire. Blue elastomer rubber resistant to abrasion, oils, ozone and weathering. Hydraulic system service with petroleum, fire resistant and water base fluids, fuel and lubricating systems. -40 F up to +302 F except: air not to exceed 249 F : water not to exceed 158 F Exceeds SE J 517 (SE 100R2T) EN 853 2SN Former DIN SN (part 4) pprovals: MSH FRS S B &13 Limitations: Cover must be pin pricked if hose is to be used to conduct air above 246 psi. Impulse Testing: ll sizes tested to 200,000 cycles (hose only). PIRTEK K Series to 5/8 PIRTEK J Series 3/4 to 2 PIRTEK SE 100 R2 T DIN EN 853 2SN HIGH TEMP 1 (25mm) R2THT PSI (172 BR) WORK.PRESS: 302 F MX MSH-25 FRS S B & 13 Lay line example: White text on dark blue. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal Diameter OD mm Pressure PSI Min. bend DN Inch mm Wire Cover Working Burst mm lb/ft R2THT / ,743 22, R2THT / ,004 20, R2THT / ,250 16, R2THT / ,249 12, R2THT / ,002 12, R2THT ,494 9, R2THT / ,248 8, R2THT / ,740 6, R2THT ,494 5,

18 JK70 JCKING HOSE Construction pplications Reference Specifications Seamless synthetic rubber, oil resistant. Two braids of high tensile steel wire. Black synthetic rubber resistant to abrasion, oils, ozone and weathering. High pressure hose for hydraulic fluids including mineral and vegetable oil in hydraulic systems for jacking applications. -40 F up to +212 F mineral oil +257 F intermittent SPECIL NOTES: Use ONLY NM1-0404K, NM1-0604K & NM1-0606K Hose Tails and fit JKBR Bend Restrictors. Safety Factor is 2:1 MSH pprovals: IJ100 Special notes: Only for use as a Jacking hose. Note reduced Safety Factor at 2:1. PIRTEK K Series NM1-0404K, NM1-0604K & NM1-0606K Use in conjunction with JKBR bend restrictors PIRTEK JCK HOSE JK /4 (6.4mm) 10,000 PSI (700 BR) W.P MX B.P 20,000 PSI MSH IC-188/4 IJ100 Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. HYDRULIC HOSES RUBBER HOSE Min. bend Nominal Diameter Reinforcement Cover OD Pressure PSI DN Inch mm mm Working Burst mm lb/ft JK / braid ,000 20, JK / braid ,000 20, NOTE: Hose End Fittings: Use ONLY NM1-0404K, NM1-0604K & NM1-0606K JK70-06 assembly with Bend Restrictor attached to resist kinking of the hose at the end of the Ferrule JKBR-04 Bend Restrictor JKBR-06 Bend Restrictor 17

19 HYDRULIC HOSES RUBBER HOSE C21 ISOBRIC CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, resistant to oil. 4 spirals of high tensile steel wire. brasion resistant black synthetic rubber resistant to oils, ozone and weathering. Isobaric (constant 3,045 psi working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases. Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient JIS K pprovals: MSH FRS S B & 13 PIRTEK J Series PIRTEK C (50 mm) 3,045 PSI (210 BR) MSH IC-104/1 BRSION RESISTNT Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal Diameter OD mm Pressure PSI Min. bend DN Inch mm Wire Cover Working Burst mm lb/ft C ,045 12,

20 C25 ISOBRIC CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, resistant to oil. Two braids of high tensile steel wire. brasion resistant black synthetic PVC nitrile rubber resistant to oils, ozone and weathering. Isobaric (constant 3,626 psi Working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases. Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. Braided Hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Meets or exceeds SE J 517 (100 R16). Meets or exceeds EN 857 2SC. Tested in accordance with SE J517, EN856, S3791. pprovals: SE J1942 HF Type B MSH pproval No. IC-104/3 applies to all sizes. Impulse Testing: Braided hoses as per SE 100 R16. PIRTEK J Series HYDRULIC HOSES RUBBER HOSE PIRTEK C25 1 (25.4 mm) 3625 PSI (250 BR) MSH FRS HF TYPE B BRSION RESISTNT Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal Diameter Type OD mm Pressure PSI Min. bend DN Inch mm Wire Cover Working Burst mm lb/ft C braid ,625 14,

21 HYDRULIC HOSES RUBBER HOSE C35 ISOBRIC CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, resistant to oil. Two braids of high tensile steel wire, or 4-6 spirals of high tensile steel wire. brasion resistant black synthetic PVC nitrile rubber resistant to oils, ozone and weathering. Isobaric (constant 5,076 psi working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases. Prolonged usage with water or water based fluids at temperatures above 70 F will allow wire corrosion as a result of diffusion through the inner liner. Spiral hoses: -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Braided hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Meets or exceeds SE J 517 (100 R12, R13 or R16) Meets or exceeds EN 857 2SC. Tested in accordance with SE J 517, EN856, S3791. pprovals: SE J1942 HF Type B MSH FRS S B & 13 Impulse Testing: Braided hoses as per SE 100 R16 & R12 PIRTEK K, J Series 1/2 PIRTEK J Series 3/4 to 1 PIRTEK H Series 2 PIRTEK Interlock Series 1 1/4 and above PIRTEK CLSS /2 (12.7 mm) 5076 PSI (350 BR) MSH FRS HF TYPE B BRSION RESISTNT Lay line example: White text on braided hose. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal Diameter Reinforcement Meets or exceeds SE100 R12 except for reinforcement OD *Note: C35-08 and C35-32 is only included in SE J1942 HF Type B OD mm Pressure PSI Min. bend DN Inch mm Wire Cover Working Burst mm lb/ft C / braid ,510 22, C / braid ,076 20, C35-08 * 12 1/ braid ,076 20, C / spiral ,076 20, C / spiral ,076 20, C spiral ,076 20, C / spiral ,076 20, C / spiral ,076 20, C35-32 * spiral ,076 20,

22 C42 ISOBRIC CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, resistant to oil. Two braids of high tensile steel wire (C42-04), or 4-6 spirals of high tensile steel wire. brasion resistant black synthetic rubber resistant to oils, ozone and weathering (PVC nitrile rubber on braided hoses). Isobaric (constant 6,091 psi working pressure across all sizes) hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions, water and inert gases. Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. Spiral hoses: -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Braided hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Tested in accordance with SE J517, EN856, S3791 pprovals: MSH FRS S B & 13 Impulse Testing: Braided hoses as per SE 100 R16 Spiral hoses as per SE 100 R12, R15 PIRTEK K Series to 1/2 PIRTEK J Series 3/8 to 1 PIRTEK H Series1 1/4 to 1 1/2 Interlock 1 1/4 to 1 1/2 HYDRULIC HOSES RUBBER HOSE PIRTEK CLSS C /4 (19 mm) 6091 PSI (420 BR) MSH IC-104/3 BRSION RESISTNT Lay line example: White text on braided hoses. Yellow text on spiral hoses. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal Diameter Reinforcement OD mm Pressure PSI Min. bend DN Inch mm Wire Cover Working Burst mm lb/ft C / braid ,091 24, C / spiral ,091 24, C / spiral ,091 24, C / spiral ,091 24, C / spiral ,091 24, C spiral ,091 24, C / spiral ,091 24, C / spiral ,091 24, C spiral ,091 24,

23 HYDRULIC HOSES RUBBER HOSE PC25 PIRTEK CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, oil resistant. Two braids, or 4 spirals of high tensile steel wire. High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering. Isobaric (constant 3,626 psi working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. Excellent compact bend Spiral hoses: -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Braided hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Tested in accordance with performance specifications: SE 100R16 (braided hose) SE 100R12 (spiral hose) Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. PIRTEK K Series to 5/8 PIRTEK J Series 3/4 to 1.1/2 PIRTEK PC /4 (19 MM) 3625 PSI (250 BR) MSH FRS HF TYPE B BRSION RESISTNT Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. pprovals: SE J1942 HF Type B MSH S2660 test requirements- S B and S (FRS) Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover W.P. Min. Burst mm lb/ft PC / braid ,626 14, PC / braid ,626 14, PC / spiral ,626 14, PC / spiral ,626 14,

24 PC35 PIRTEK CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, oil resistant. Two braids, 4spirals or 6 spirals of high tensile steel wire. High abrasion resistant black synthetic rubber resistant to oils, ozone and weathering. Isobaric (constant 5,076 psi working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. Excellent compact bend Spiral hoses: -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Braided hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Tested in accordance with performance specifications: SE R16 (braided hose) SE 100 R12 (spiral hose) SE 100 R13 / R15 (spiral hose) Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. PIRTEK K Series 5/8 PIRTEK J Series 3/8 to 1 PIRTEK H Series 1 1/4 to 1 1/2 PIRTEK Interlock Series 1 1/4 to 1 1/2 HYDRULIC HOSES RUBBER HOSE PIRTEK CLSS PC /4 (19 MM) 5076 PSI (350 BR) MSH FRS HF TYPE B BRSION RESISTNT Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. pprovals: SE J1942 HF Type B MSH S2660 test requirements- S B and S (FRS) Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover W.P. Min. Burst mm lb/ft PC / braids ,076 20, PC / spirals ,076 20, PC / spirals ,076 20, PC spirals ,076 20, PC / spirals ,076 20, PC / spirals ,076 20,

25 HYDRULIC HOSES RUBBER HOSE PC42 PIRTEK CLSS HOSE Construction pplications Reference Specifications Seamless synthetic rubber, oil resistant. Two braids of high tensile steel wire. High abrasion resistance black synthetic rubber resistant to oils, ozone and weathering. Isobaric (constant 6,092 psi working pressure across all sizes) hose for hydraulic fluids such as mineral oils, aqueous emulsions, water, air and inert gases. Excellent compact bend. Spiral hoses: -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Braided hoses: -40 F up to +212 F mineral oil -40 F up to +140 F water based fluids +32 F up to +140 F water -40 F up to 158 F ambient Tested in accordance with performance specifications: SE 100 R16 (braided hose) Prolonged usage with water or water based fluids at temperatures above 158 F will allow wire corrosion as a result of diffusion through the inner liner. PIRTEK K Series 1/4 PIRTEK H Series 1 1/2 PIRTEK I Series 1 1/2 PIRTEK CLSS PC /4 (6.4 MM) 6091 PSI (420 BR) MSH FRS HF TYPE B BRSION RESISTNT Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. pprovals: SE J1942 HF Type B S2660 test requirements- S B and S (FRS) Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover W.P. Min. Burst mm lb/ft PC42-04 * 6 1/ braids ,091 24, PC / spiral ,091 24, *Note: PC42-04 is only included in SE J1942 HF Type B 24

26 P42 FOUR WIRE SPIRL HOSE Construction pplications Reference Specifications Synthetic rubber, resistant to oil. 4 spirals of high tensile steel wire. brasion resistant black synthetic rubber resistant to oils, ozone and weathering. High pressure hose for hydraulic fluids such as mineral oils, aqueous emulsions, vegetable oils, water. -40 F up to +248 F mineral oil -40 F up to +158 F water based fluids +32 F up to +158 F water -40 F up to 158 F ambient Tested in accordance with performance specifications: 100R15 pprovals: MSH PIRTEK J Series PIRTEK P42-10 DN 16 5/8 EXCEEDS SE 100R15 WP PSI MSH Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min. bend Nominal Diameter Reinforcement OD mm Pressure PSI DN Inch mm Wire Cover Working Burst mm lb/ft P / spiral ,000 24, HYDRULIC HOSES RUBBER HOSE 25

27 HYDRULIC HOSES RUBBER HOSE JBF LRGE BORE HOSE Construction pplications Reference Specifications Seamless synthetic rubber, resistant to oil. Four spirals of high tensile steel wire. brasion resistant black synthetic rubber resistant to oils, ozone and weathering. Nominal Diameter Medium pressure hose for hydraulic fluids such as mineral and vegetable oils, aqueous emulsions and water. Prolonged usage with water or water based fluids at temperatures above 58 F will allow wire corrosion as a result of diffusion through the inner liner. -40 F up to +212 F mineral oil -40 F up to +158 F water based fluids 32 F up to +158 F water -40 F up to +158 F air / ambient SE J517 except for reinforcement OD pprovals: MSH FRS S B & 13 PIRTEK BSMS Series PIRTEK JUMBO CE 63mm (2 1/2 ) JBF BR (2030 PSI) WP MSH IC/104/1 FRS BRSION RESISTNT Lay line example: Light yellow text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. OD mm Pressure PSI Min. bend Test Impulses Type DN Inch mm Wire Cover Working Burst mm lb/ft No. JBF / spiral ,030 8, ,000 26

28 100CS3 SPIRL SE100 R12 HOSE Construction pplications Reference Specifications Fabric reinforced synthetic rubber, resistant to oil. Four spirals of high tensile steel wire separated by layers of synthetic rubber. Black synthetic rubber resistant to abrasion, oils, ozone and weathering. High pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Designed for applications where flexibility and high temperature resistance are required. Compatible with Caterpillar reusable fittings. -40 F up to +249 F mineral oil SE J 517 (100 R12) EN 856 R12 pprovals: MSH PIRTEK K Series to 5/8 PIRTEK J 3/4 on upwards XT Technology SE 100CS3 ¾ Max WP 4000psi MSH IC-101/10 Made in US Lay line example: Yellow text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min. Bend Nominal Diameter Reinforcement OD mm Pressure PSI Radius DN Inch mm Wire Cover Working Burst mm lb/ft 100CS / spiral ,000 16, CS / spiral ,000 16, CS / spiral ,000 16, CS / spiral ,000 16, CS spiral ,000 16, CS / spiral ,002 12, CS / spiral ,495 9, CS spiral ,495 9, HYDRULIC HOSES RUBBER HOSE 27

29 HYDRULIC HOSES RUBBER HOSE 100CS5 SPIRL SE100 R13 HOSE Construction pplications Reference Specifications Fabric reinforced synthetic rubber, resistant to oil. Four or six spirals of high tensile steel wire separed by layers of synthetic rubber. Black synthetic rubber resistant to abrasion, oils, ozone and weathering. Very high pressure hose for hydraulic fluids such as glycol, mineral oils, fuels, hydrocarbons etc. Specifically designed for applications where high pulsating pressure, flexibility and high temperature resistance are required. Compatible with Caterpillar reusable fittings. -40 F up to +249 F mineral oil SE J 517 (100 R13) EN 856 R13 pprovals: MSH Impulse Testing: 1,000, % of working pressure for all sizes. dditionally, hose is aged by heating and cooling prior to testing, hose only. PIRTEK X Series all sizes Interlock option 1 1/4 upwards XT Technology SE 100CS5 1 Max WP 5000psi MSH IC-101/10 Made in US Lay line example: Red text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min. Bend Nominal Diameter Reinforcement OD mm Pressure PSI Radius DN Inch mm Wire Cover Working Burst mm lb/ft 100CS / spiral ,000 20, CS spiral ,000 20, CS / spiral ,000 20, CS / spiral ,000 20, CS spiral ,000 20,

30 TPR7 MEDIUM PRESSURE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyamide. Polyester fiber braid. Black perforated antiabrasion polyurethane, stabilized to UV rays. Medium pressure hydraulic and pneumatic service. For hydraulic and pneumatic circuits and systems found on agricultural, industrial, and construction equipment. Ideal for use at low temperature on fork trucks in refrigerated warehouses and has an excellent bend. -65 F up to +212 F Max +158 F with air, water, water based fluids or fire resistant fluids. SE 100R7 - EN855 and ISO 3949 Note: REFER to chemical resistance table at the back of this section for compatibility. Vacuum Rating: psi (27.5 in Hg) Safety Factor 4:1 Cutting: Hand Cutting is recommended for this hose. PIRTEK T Series PIRTEK TPR7-06 3/8 (9.7 mm) W.P PSI (175 BR) Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal ID OD mm Pressure PSI Min bend DN Inch mm Cover Working Min Burst mm lb/ft TPR / ,335 13, TPR / ,045 12, TPR / ,900 11, TPR / ,755 11, TPR / ,537 10, TPR / ,030 8, HYDRULIC HOSES THERMOPLSTIC HOSE 29

31 HYDRULIC HOSES THERMOPLSTIC HOSE TPR7X2 MEDIUM PRESSURE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyester. Polyester fiber braid. Black perforated antiabrasion polyurethane, stabilized to UV rays. Medium pressure hydraulic and pneumatic service. For hydraulic and pneumatic circuits and systems found on agricultural, industrial, and construction equipment. -40 F up to +212 F Max +158 F with air, water, water based fluids or fire resistant fluids. SE 100R7 - EN855 and ISO 3949 Note: REFER to chemical resistance table at the back of this section for compatibility. Vacuum Rating: psi (27.5 in Hg) Safety Factor 4:1 Cutting: Hand Cutting is recommended for this hose. PIRTEK T Series PIRTEK TPR7X2-06 3/8 (9.7 mm) W.P PSI (175 BR) Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal ID OD mm Pressure PSI Min bend DN Inch mm Cover Working Min Burst mm lb/ft TPR7X / ,045 12, TPR7X / ,900 11, TPR7X / ,755 11, TPR7X / ,537 10, TPR7X / ,030 8,

32 TPR7NC NON-CONDUCTIVE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyester. Polyester fiber braid. Orange non perforated antiabrasion polyurethane, stabilized to UV rays. General hydraulic systems that may contact high voltage sources. erial equipment Mobile hydraulics Rescue apparatus and tools Flexible at low temperatures and has an excellent bend. -40 F up to +212 F Max +158 F with air, water, water based fluids or fire resistant fluids. NSI 92.2 for Vehicle Mounted erial Devices SE J517 Non-conductive hose Construction SE 100R7 Note: REFER to chemical resistance table at the back of this section for compatibility. Vacuum Rating: psi (27.5 in Hg) Safety Factor 4:1 Cutting: Hand Cutting is recommended for this hose. PIRTEK T Series PIRTEK TPR7NC-06 3/8 (9.7 mm) W.P PSI (175 BR) SE 100R7 NON-CONDUCTIVE(NSI 92.2) Lay line example: Black text on orange hose. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Nominal ID OD mm Pressure PSI Min bend DN Inch mm Cover Working Min Burst mm lb/ft TPR7NC / ,335 13, TPR7NC / ,045 12, TPR7NC / ,900 11, TPR7NC / ,755 11, TPR7NC / ,537 10, TPR7NC / ,030 8, HYDRULIC HOSES THERMOPLSTIC HOSE 31

33 HYDRULIC HOSES THERMOPLSTIC HOSE TPR8 HIGH PRESSURE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyamide. Two layers of polyester braid. Black perforated antiabrasion polyurethane, stabilized to UV rays. PIRTEK TPR8-06 3/8 (9.7 mm) W.P PSI (280 BR) Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. High pressure general hydraulic systems, polyols, solvents and compatible gasses. Suitable for tank to tank ONLY oxygen and breathing air mixtures. Not recomended for use over pulleys. -65 F up to +212 F Max +158 F with air, water, water based fluids or fire resistant fluids. Nominal ID OD mm Pressure PSI SE 100R8 performance with R7 dimensions Note: Refer to chemical resistance table at the back of this section for compatibility. Vacuum Rating: psi (27.5 in Hg) Safety Factor 4:1 Cutting: Hand Cutting is recommended for this hose. PIRTEK T Series Min bend DN Inch mm Cover Working Min Burst mm lb/ft TPR / ,075 20, TPR / ,060 16, TPR / ,552 14,

34 TPR8NC NON-CONDUCTIVE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyamide. Polyester fiber braid. Orange non perforated antiabrasion polyurethane, stabilized to UV rays. PIRTEK TPR8NC-06 3/8 (9.7 mm) W.P PSI (280 BR) SE 100R8 NON-CONDUCTIVE Lay line example: Black text on orange hose. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. General hydraulic systems that may contact high voltage sources. erial equipment Mobile hydraulics Rescue apparatus and tools Flexible at low temperatures and has an excellent bend. -65 F up to +212 F Max +158 F with air, water, water based fluids or fire resistant fluids. Nominal ID OD mm Pressure PSI SE J517 Non-conductive hose Construction SE 100R8 Note: Refer to chemical resistance table at the back of this section for compatibility. Vacuum Rating: psi (27.5 in Hg) Safety Factor 4:1 Cutting: Hand Cutting is recommended for this hose. PIRTEK T Series Min bend DN Inch mm Cover Working Min Burst mm lb/ft TPR8NC / ,075 20, TPR8NC / ,060 16, TPR8NC / ,552 14, HYDRULIC HOSES THERMOPLSTIC HOSE 33

35 HYDRULIC HOSES THERMOPLSTIC HOSE TP1W ONE WIRE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyester. One layer of high tensile steel braid. Black perforated antiabrasion polyurethane, stabilized to UV rays, resistant to microorganisms and good protection against hydrolysis. TP1W LOW TEMPERTURE series hoses have been created for hydraulic use at high pressure. Suitable for gas transfer. This hose is particularly recommended on mobile hydraulic equipment including lift trucks Refer to chemical resistance table at the back of this section. -65 F up to +212 F Max 158 F with air, water, water b a s e d fl u i d s o r fi r e r e s i s t a n t fl u i d s. Nominal ID OD mm Pressure PSI These hoses meet or exceed standards: SE 100 R1T - EN 853 1ST, 1SN - EN 857 1SC pressures Vacuum Rating: psi (27.5 in Hg) Cutting: Smooth blade recommended for cutting. T series PIRTEK TP1W-08 1/2 (12.7 mm) W.P P.S.I. (190 BR) Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min bend DN Inch mm Cover Working Min Burst mm lb/ft TP1W / ,712 18, TP1W / ,350 17, TP1W / ,480 13, TP1W / ,262 13, TP1W / ,755 11,

36 TP1WX2 ONE WIRE THERMOPLSTIC HOSE Construction pplications Reference Specifications Smooth seamless thermoplastic polyester. One layer of high tensile steel braid. Black perforated antiabrasion polyurethane, stabilized to UV rays, resistant to microorganisms and good protection against hydrolysis. TP1W LOW TEMPERTURE series hoses have been created for hydraulic use at high pressure. Suitable for gas transfer. This hose is particularly recommended on mobile hydraulic equipment including lift trucks Refer to chemical resistance table at the back of this section. -65 F up to +212 F Max 158 F with air, water, water b a s e d fl u i d s o r fi r e r e s i s t a n t fl u i d s. Nominal ID OD mm Pressure PSI These hoses meet or exceed standards: SE 100 R1T - EN 853 1ST, 1SN - EN 857 1SC pressures Vacuum Rating: psi (27.5 in Hg) Cutting: Smooth blade recommended for cutting. T series PIRTEK TP1WX2-08 1/2 (12.7 mm) W.P P.S.I. (190 BR) Lay line example: White text on black. Comment: Lay line example may not be a true indication of current status. Refer to PIRTEK for current information. Min bend DN Inch mm Cover Working Min Burst mm lb/ft TP1WX / ,712 18, TP1WX / ,350 17, TP1WX / ,480 13, TP1WX / ,262 13, TP1WX / ,755 11, HYDRULIC HOSES THERMOPLSTIC HOSE 35

37 HYDRULIC HOSES THERMOPLSTIC HOSE 100STH PTFE (TEFLON ) HOSE Construction pplications Reference Specifications Extruded seamless smooth bore Teflon. ISI 304 stainless steel single wire braid. The reinforcement braid serves as the outer cover. Nominal ID Medium pressure and laundry equipment Plastic moulding presses Hazardous chemicals Steam and compressor discharge -65 F up to +446 F* (see notes below) Comment: No lay line present due to the stainless steel braid. verage OD Wall Thickness SE 100 R14 dditional Options: graphite impregnated (black) Teflon liner is available to special order for applications requiring a core tube capable of safely conducting static electricity. Consult PIRTEK for details. Impulse Testing: No information available. PIRTEK T Series Pressure PSI Min bend Vacuum Service Braiding mm in mm mm Working Min Burst mm hg STH-03 1 Braid 4.8 3/ ,000 12, STH-04 1 Braid / ,000 12, STH-05 1 Braid / ,500 10, STH Braid 9.5 3/ ,250 9, STH Braid / ,750 7, STH Braid / ,500 6, STH Braid / ,100 4, STH Braid , Use of an internal support coil for hoses -06 and larger is recmmended for tube support where continuous or extended service at high temperature together with low or negative pressure is expected Not recommended for steam / cold water cycling *For temperatures above 248 F Pressure: Reduce working pressure by 1% per additional degree F. Vacuum: Reduce vacuum rating by 1.5% per additional degree F. Note: The minimum bend quoted is for a static bend at ambient temperature. Dynamic bending, especially at elevated temperatures, will increase the minimum bend accordingly. Consult PIRTEK for specific applications 36

38

39 HYDRULIC HOSES TECHNICL DT TECHNICL DT SUMMRY OF PIRTEK HYDRULIC HOSE MTERILS C21 Type Description Liner Material Cover Material RUBBER 210 bar four spiral hose NBR (Class I) NBR (Class I) C bar four spiral hose NBR (Class I) NBR (Class I) C bar braid or spiral hose NBR (Class I) NBR (Class I) C bar braid or spiral hose NBR (Class I) NBR (Class I) PC25 High abrasion resistance 250 bar hose NBR (Class I) NBR (Class I) PC35 High abrasion resistance 350 bar hose NBR (Class I) NBR (Class I) PC42 High abrasion resistance 420 bar hose NBR (Class I) NBR (Class I) R1T One wire braid hose NBR (Class I) NBR (Class I) R2T / 2SC Two wire braid hose NBR (Class I) NBR (Class I) R2THT High Temp. two wire braid hose NBR (Class IV) NBR (Class IV) 100R5 Engine & air brake hose NBR (Class I) Fiber R5HT High Temp. ir Brake Hose NBR (Class IV) Polyester PW PSI Pressure Washer Hose NBR (Class I) NBR (Class I) PW PSI pressure washer hose NBR (Class I) NBR (Class I) R17 SE 100r psi hose NBR (Class I) NBR (Class I) 100R4 Hydraulic Suction Delivery NBR (Class I) NBR (Class I) R4HT High Temp. Hydraulic Suction / Delivery NBR (Class IV) NBR (Class IV) 100CS3 SE 100R12 spiral hose NBR (Class II) NBR (Class II) 100CS5 SE 100R13 spiral hose NBR (Class II) NBR (Class II) MPH Multi-purpose oil and air hose NBR (Class I) NBR (Class I) JH70 Jacking Hose NBR (Class I) NBR (Class I) JBF Large bore four spiral hose NBR (Class I) NBR (Class I) TPR7 General purpose SE 100R7 Polyester Polyurethane TPR7X2 General purpose twinline SE 100R7 Polyamide (Nylon) Polyurethane THERMOPLSTIC TPR7NC Non-Conductive SE R7 Polyester Polyurethane TP1W 1 Wire Thermoplastic Polyester Polyurethane TP1WX2 1 Wire Thermoplastic twinline Polyester Polyurethane TPR8 High Pressure compact SE R8 Polyamide (Nylon) Polyurethane TPR8NC High Pressure non-conductive SE R8 Polyamide (Nylon) Polyurethane STH Stainless steel braid over Teflon Teflon Stainless steel 38

40 TECHNICL DT CHEMICL RESISTNCE TBLE Common Elastomers brominated butyl chlorinated butyl chlorinated polyethylene cross-linked polyethylene ethylene propylene ethylene propylene STM Designation BIIR CIIR Composition bromo isobutene-isoprene chloro isobutene-isoprene General Properties excellent weathering resistance, low permeability to air and gases, good physical properties, resistant to heat poor resistance to petroleum based fluids, good resistance to fat CM (CPE) chloro polyethylene excellent ozone and weathering resistance, good oil and chemical resistance, excellent flame resistance XLPE UHMWPE EPDM EPM (EPR) polyethylene and cross linking agent ethylene propylene diene-terpolymer ethylene propylene copolymer hypalon CSM chloro-sulfonylpolyethylene excellent for a very wide range of solvents, chemicals, acids and oils excellent ozone, chemical and ageing resistance, poor resistance to petroleum based fluids, very good steam resistance excellent ozone, weathering, heat, chemical and aging resistance, poor resistance to petroleum products, very good steam resistance excellent weathering, ozone and acid resistance, good heat and abrasion resistance, fair resistance to petroleum based fluids natural NR isoprene natural excellent physical properties, very good abrasion resistance, poor resistance to petroleum based fluids neoprene CR chloroprene good weathering and flame retardant resistance, good oil reistance, good physical properties nitrile (buna-n) NBR crylonitrile-butadiene excellent petroleum products resistance, moderate resistance to aromatics, good physical properties buna-n / polyvinyl chloride CUTION The data in the following pages has been compiled from generally available sources and should not be relied upon without consulting and following the specific recommendations of the manufacturers of particular products The data is considered valid at 70 F (20 C) except where specified otherwise. Chemical compatibility can vary greatly with temperature good rating does not necessarily indicate the suitability of a particular hose and chemical combination due to variables such as improper clamp and coupling application, special hose construction, gasket material etc. Nor does it imply compliance with relevant food standards or safety standards that may be applicable SOLVENT INFORMTION romatic solvents: benzene, cumene, p-cumene, naphthalene, toluene, xylene, cresol, styrene, cyclohexane and combinations liphatic solvents: propane, butane, pentane, hexane, heptane, dipetene, tripropylene Halogenous solvents: chloroform, dichorobenzene, dichloroethylene, methylen bromide, methylen chloride, benzyl chloride, carbon tetrachloride, trichloroethylene, carbon disulphite, turpentine, perchloroethylene, dichloroethane Ketonic solvents: acetone, methyl ketone, isobutyl ketone, methyl ethyl ketone, methyl isobutyl ketone Esters solvents: butyl acetate, methyl acetate, anyl acetate, isobutyl acetate mines: aniline, ethylene diamine, diethanol amine, triethanolamine, dimethyl amine, monoethanolamine lcohols: methanol, ethanol, propanol, butanol, glycerol PVC / NBR acrylonitrile-butadiene / polyvinyl-chloride excellent petroleum products and weathering resistance, both for tube and cover polyacrylic CM acrylic monomer excellent oil and tar resistance at high temperatures HYDRULIC HOSES TECHNICL DT sbr SBR styrene butadiene good physical properties, good abrasion resistance, poor resistance to petroleum based fluids viton FKM fluorocarbon rubber excellent high temperature resistance, particularly in air and oil, very good chemical resistance 39