Color change time is money
|
|
- Arnold Newton
- 6 years ago
- Views:
Transcription
1 Open House 2012 Color change time is money Dieter Rothe
2 Agenda Our problem down time and waste Master batch and flow channels Possible solutions Summary Page 2
3 Color change takes forever Why? The converter blames it to the head manufacturer Head manufacturer says it s the screw Machine manufacturer advices to check the parameters Others ask Is it the master batch? Meanwhile the problem goes on Page 3
4 Subject colored line in the product We have started to look into this! If a color change takes 4to 6 or 8 hours At a throughput of 200kg/h Color change once a week Per year 200hours and 10tons of resin wasted Page 4
5 Agenda Our problem down time and waste Master batch and flow channels Possible solutions Summary Page 5
6 Master batch Contains color pigments Carrier mostly LLDPE and LDPE Can be organic or inorganic Additives Or even both Have dispersin g aid, oil, wax Page 6
7 Good things to know about master batch Temperature stability can be e.g. 180 C 300 C! But this is only up to 5 min (EN12877) LLDPE as a carrier has a low melting point LDPE carrier is higher in melting point Both carriers are higher in MFI than HDPE So we have a different viscosity Batchers like to see an early melting for a good dispersion, but Contamination on the screw Page 7
8 Melt flow channel basics Always a laminar flow Turbulent flow would clean better Velocity in the center is high L Metal wall v 0 Velocity at the wall is almost ZERO High risk of deposits Color pigments will increase the risk Smaller Ø would increase the velocity v index : max Ø But also increase the pressure drop p 1 p 2 Page 8
9 Complete extrusion system Page 9
10 It all starts with the screw layout Color deposit in the melt channel Melt channel too large? Residence time too long Page 10
11 Key points of a screw Screw for the correct throughput min/max. Proper screw design Screw tip and mixing Page 11
12 Head and extruder adaptors Change from turbulent to laminar flow Change from ring channel into pipe Dimensions here are very important Too large, gives a high risk for deposits Too small, creates to much back pressure Ø Screw tip Solid melt Page 12
13 Head and extruder adaptors Change from turbulent to laminar flow Change from ring channel into pipe Dimensions here are very important Too large, gives a high risk for deposits Too small, creates to much back pressure Composition of the master batch? Ø Makes a big difference Screw tip Solid melt Page 13
14 Melt flow divider for a multi parisonhead Same requirements as the adaptors p in Streamlined and balanced design Adjust pressure drop and channels p 1 to p 6 should be equal e.g. 80 bar split 120kg/h 2x60kg/h Consider shear rate/velocity Deposit as in the adaptor will continue 6x20kg/h P1 P2 P3 P4 P5 P6 But different, due to flow channel split Page 14
15 Melt flow divider for a multi parisonhead Same requirements for the adaptors Pin Streamlined and balanced design Adjust pressure drop and channels split p 1 to p 6 should be equal e.g. 80 bar Consider shear rate/velocity Deposit as in the adaptor will continue Cooled down HDPE melt out of this manifold But different, due to flow channel split Reason why outer parisons take longer Page 15
16 Pinola head design Heart curved shape Top or side fed system For mono and multilayer Equal flow due to double heart curve Double Single Overlapping Page 16
17 Pinola head design Heart curved shape Top or side fed system For mono and multilayer Equal flow due to double heart curve Overlapping principle of Kautex No weak spots as at spider legs 3D Overlapping heart curved system of Kautex Maschinenbau Page 17
18 Pinola head design Heart curved shape Top or side fed system For mono and multilayer Equal flow due to double heart curve Overlapping principle of Kautex No weak spots as at spider legs But longer color change why? Join line of the melt flow is visibly 2D Overlapping heart curved system of Kautex Maschinenbau Page 18
19 The heart curve and the join line All heart curves have the same phenomenon Color deposits from the adaptors/flow channels stay accumulated visibly at the join line Joining point at the parison and at the bottle Page 19
20 The heart curve and the join line All heart curves have the same phenomenon Color deposits from the adaptors/flow channels stay accumulated visibly at the join line Joining point at the parison and at the bottle Very sensitive are effect pigments like pearl Misaligned / optical refraction Source: Merck Page 20
21 Torpedo head Spider leg design: 2 and more legs Just one channel or two (inner/outer) Legs can leave weak spots at a low MFI For mono layer only Best in color change, central flow e.g. 30 min 4 x 4 spider legs Color deposit is still the same But is not so much visible (360 ) 2 spider legs Page 21
22 Agenda Our problem down time and waste Master batch and flow channels Possible solutions Summary Page 22
23 What can we do? Simply don t use any colors Page 23
24 What can we do? Simply don t use any colors... Optimize the master batch Pigment formulation Heat stability Suitable carrier Page 24
25 What can we do? Simply don t use any colors... Optimize the master batch Direct compounding Page 25
26 What can we do? Simply don t use any colors... Optimize the master batch Direct compounding Liquid colors Page 26
27 What can we do? Simply don t use any colors... Optimize the master batch Direct compounding Liquid colors Polymer processing aid s PPA s Source: Dynamar TM Regular polymer flow A dynamic coating of PTFE based additive reduces friction and change the velocity Page 27
28 What can we do? Simply don t use any colors... Optimize the master batch Direct compounding Liquid colors Polymer processing aid s PPA s Arc -Gas phase PVD coating e.g. TiCN PVD Physical Vapour deposition Page 28
29 What can we do? Simply don t use any colors Optimize the master batch Two groups purging compound Direct compounding Liquid colors Polymer processing aid s PPA s PVD coating Mechanical purging compound Contains abrasive particles Cleaning agents Chemical purging compound Contains foaming agent and reacts inside the melt Page 29
30 What can we do? Simply don t use any colors... Optimize the master batch Very effective Direct compounding Liquid colors Polymer processing aid s PPA s PVD coating Cleaning agents Manual cleaning Risk of damage Takes time and manpower Page 30
31 Agenda Our problem down time and waste Master batch and flow channels Possible solutions Summary Page 31
32 Summary Pigment and master batch formulation is important Keep adaptors short Select your optimum support for a faster color change Screw and flow channels need to match the throughput Choose the best suitable head design for your application Improving color change stays an important subject, and we are continuously working on this. Page 32
33 Thank you very much for for your your attention! attention. Any questions?
Dynamar TM Polymer Processing Additives (PPA s)
3M TM Specialty Additives Energy & Advanced Materials Division People Technology - Future Dynamar TM Polymer Processing Additives (PPA s) 1 Dyneon 2012 What are Dynamar TM PPA s? Dynamar TM polymer processing
More informationDA910 for Masterbatchers. June 2012
DA910 for Masterbatchers. June 2012 Daiel DA910 : a new PPA designed for the Breakthrough most demanding the current film applications limits and the future will be better... Daikin Chemical Europe Polymer
More informationCalcium Carbonate in Blown HDPE Film
Calcium Carbonate in Blown HDPE Film New Developments to Increase Productivity and Profitability by Gil Morieras - Marketing Manager Polyolefines (Omya) and Dr. Gerard Schaeffer (GS Technology) Many interesting
More informationPerformance and productivity.
Product Comparison Guide 3M Dynamar Polymer Processing Additives Performance and productivity. Proven technology from 3M, engineered for a smoother extrusion process from start to finish. Improve processing
More informationAdvances in Twin Screw Compounding Technology
Advances in Twin Screw Compounding Technology Extrusion technology from micro to production scale Ing. Manfred Dobersberger 19.08.2011 Labor- and Pilotanlagen für die Kunststoffverarbeitung, Dr. Collin
More information! "! "" # 1
! "! "" # www.stamixco.com 1 Static Mixing Technology For Extrusion and Injection Molding Presented by Gottlieb Schneider StaMixCo Technology Ltd. CH-8474 Dinhard / SWITZERLAND www.stamixco.com 2 Content
More informationGelimat Technology. Ultrahigh-Speed Thermokinetic Mixing, Compounding & Fluxing. Processing Excellence in Motion DUSATEC DUSATEC, INC.
Gelimat Technology Ultrahigh-Speed Thermokinetic Mixing, Compounding & Fluxing Processing Excellence in Motion www.dusatec.com DUSATEC, Inc. 19 Spear Road Ramsey, NJ 07446 USA Phone: +1-201-773-8000 E-mail:
More informationFLEXPACKCON SPE Flexible Packaging Division. Strategies to Avoid Interfacial Instability in Multilayer Films October 31, 2018 Phoenix, Arizona
FLEXPACKCON SPE Flexible Packaging Division Strategies to Avoid Interfacial Instability in Multilayer Films October 31, 2018 Phoenix, Arizona Presented by: Paul Waller Plastics Touchpoint Group, Inc. Optical
More informationzahnrad_neu_gb :46 Uhr Seite 1 Gear Pumps
Gear Pumps Kreyenborg Gear Pumps - An Addition to our Range The best guarantee for continuous and economic machine performance is a closed loop system with well-matched units. The Kreyenborg system, right
More informationSCREW DESIGN BASICS The Processor Point Of View. Andrew W. Christie Optex Process Solutions, LLC
SCREW DESIGN BASICS The Processor Point Of View Andrew W. Christie Optex Process Solutions, LLC www.optexprocesssolutions.com Outline Define the goal Review basic extruder components Discuss process elements
More informationrefreshing extrusion technology
LEISTRITZ EXTRUSIONSTECHNIK GMBH refreshing extrusion technology MASTERBATCH Masterbatch - Small, but with Great Effect 20-90% Pigments Extrusion Organic pigments Inorganic pigments Effect pigments Monobatches
More informationExtending the Processing Window of Ca/Zn-stabilised PVC Window Profiles by the Use of Metallocene Waxes
Window of Ca/Zn-stabilised PVC Window Profiles by the, Clariant Produkte (Deutschland) GmbH / Gersthofen 10 th PVC Conference / Brighton Dome 22 nd -24 th April 2008 Overview Comparison of polyolefin waxes
More informationColour and Additive Preparations. for Extruded Polyolefin Foams
Colour and Additive Preparations for Extruded Polyolefin Foams COLOUR AND ADDITIVE PREPARATION FOR EXTRUDED POLYOLEFIN FOAMS ADDITIVES for POLYOLEFIN FOAM HP 73940 FR Flame retardant masterbatch for LDPE-films,
More informationSTEER BEST PRACTISES
STEER BEST PRACTISES CONTROLLING SHEAR TO PRODUCE BRILLIANT EFFECT PIGMENT MASTERBATCHES WITHOUT DAMAGE TO THE MICA PLATELET STRUCTURE Mica - An integral part of most effect pigments Mica is a delicate,
More informationSole carrier with universal application Licocene for
Sole carrier with universal application Licocene for MASTERBATCH Made to fulfill your requirements Licocene PP 1302 Licocene PP 1502 Licocene PP 2602 Licocene PP 3602 TP* Licocene PP 6102 Clariant s high-performance
More informationAGILITY PERFORMANCE LDPE IN BLENDS ELEVATES FILM MECHANICALS AND EXTRUSION OUTPUT TO THE NEXT LEVEL
AGILITY PERFORMANCE LDPE IN BLENDS ELEVATES FILM MECHANICALS AND EXTRUSION OUTPUT TO THE NEXT LEVEL LORI KARDOS AND TERESA KARJALA THE DOW CHEMICAL COMPANY SPE POLYOLEFINS CONFERENCE FEBRUARY 2017 OUTLINE
More informationCOMPARISON OF CAST FILM AND BLOWN FILM 9 - LAYER BARRIER FILM
COMPARISON OF CAST FILM AND BLOWN FILM 9 - LAYER BARRIER FILM Gerhard Winkler Windmöller & Hölscher / Germany ABSTRACT Above-average growth rates in the field of cast film production and stretch film,
More informationLengths in front Single-screw extruders for pipe extrusion
Lengths in front Single-screw extruders for pipe extrusion Engineering Value 2 Single-screw extruders for pipe extrusion Facts and figures Facts and figures regarding the single-screw extruder pipe extrusion
More informationwww.reedychemicalfoam.com FOAMS 2016 Kinetic Nucleators maximize cell distribution in foam extrusion September 14-15, 2016 2 1. Why Use Chemical Foam? 2. CFA types 3. Modern CFA Expectations 4. Nucleation
More informationK Series. High-capacity bead mills with conical slot agitator.
K Series. High-capacity bead mills with conical slot agitator. K Series. Perfection through continuous innovation. K Series perfected bead mill for applications ranging from laboratories to large-scale
More informationAARBOR COLORANTS CORPORATION
AARBOR COLORANTS CORPORATION Technical Bulletin A/TA/06-2009 AArbor Monopigment Concentrate Flush for Plastics. Phthalocyanine Pigment Flushes for Plastics masterbatches. AArbor s mono-pigment concentrated
More informationIndustrial aspects of polymer processing
Course MP10 Lecture 2 Industrial aspects of polymer processing Ben, I just want to say one word to you, just one word plastics Dr James Elliott 2.1 General model of polymer processing Overview of the various
More informationTitle: The Influence of Using Fluoropolymer Processing Additives to Improve the Extrusion Characteristics of LDPE/LLDPE Resin Blends
This technical paper was written and developed in November, 2000 when the author(s) was an employee of Dyneon LLC. Dyneon LLC was formerly a wholly-owned subsidiary of 3M Company and was fully integrated
More informationNew generation of aluminium hydroxide flame retardant filler for the wire and cable industry
New generation of aluminium hydroxide flame retardant filler for the wire and cable industry Dr. Reiner Sauerwein Nabaltec GmbH Overview Introduction New ATH quality product characteristics Powder handling
More informationINVESTIGATING SEALING ISSUES IN FLEXIBLE PACKAGING PRODUCTS
WHITE PAPER INVESTIGATING SEALING ISSUES IN FLEXIBLE PACKAGING PRODUCTS Dr. Steve Mirams Technical Service Specialist November 2017 Find out how to identify and resolve sealing problems associated with
More informationEFFECT OF SCREW SPEED ON POLYETHYLENE-CALCIUM CARBONATE COMPOSITES PRODUCED USING TWIN AND QUAD SCREW EXTRUDERS
EFFECT OF SCREW SPEED ON POLYETHYLENE-CALCIUM CARBONATE COMPOSITES PRODUCED USING TWIN AND QUAD SCREW EXTRUDERS Mansour M. Albareeki, Stephen Burke Driscoll, and Carol F. Barry Department of Plastics Engineering,
More informationLengths in front Single-screw extruders for pipe extrusion
Lengths in front Single-screw extruders for pipe extrusion Engineering Value 2 Single-screw extruders for pipe extrusion Facts and figures Facts and figures regarding the single-screw extruder pipe extrusion
More informationExtruder Screw Design Concepts to Improve Process Efficiencies
Extruder Screw Design Concepts to Improve Process Efficiencies Evolution of the Modern Twin Screw Extruder Advantages Higher screw speeds Higher torque handling capability Larger drive motors Greater throughput
More informationKEY COM PONENTS FOR PLASTICS PROCESSING MIXING. FOAMING. COOLING.
KEY COM PONENTS FOR PLASTICS PROCESSING MIXING. FOAMING. COOLING. MIXING NOZZLES AND STATIC MIXERS FOR INJECTION MOLDING MIXING NOZZLES AND STATIC MIXERS FOR INJECTION MOLDING HOW YOU BENEFIT TWICE WITH
More informationAdditive and Colour Preparations. for Extruded Polystyrene Foams
Additive and Colour Preparations for Extruded Polystyrene Foams Additive and Colour Preparations ADDITIVE AND COLOUR PREPARATION FOR EXTRUDED POLYSTYRENE FOAMS ADDITIVES for EXTRUDED POLYSTYRENE FOAM (XPS)
More informationCost savings and quality improvements in plastics processing
mixing nozzles Cost savings and quality improvements in plastics processing melt Blenders Foam extrusion systems melt Coolers trust the leader Mixing nozzles and static Mixers for injection Molding Mixing
More informationStanyl ForTii F11. Recommendations for injection molding MATERIAL HANDLING
GRADE CODING Stanyl ForTii TM glass fiber reinforced and halogen-free flame retardant injection molding grades. MATERIAL HANDLING Storage In order to prevent moisture pick up and contamination, supplied
More informationIn-House Coloring of Terluran Standard (World Grades)
In-House Coloring of Terluran Standard (World Grades) In-House Coloring of Terluran Standard (World Grades) Introduction Choosing the coloring solution that is right for your business is critical to success
More informationSustainability through Hydrocerol PAM-2016
Sustainability through Hydrocerol PAM-2016 Dr.Mahesh Dhekane BU Masterbatches Head of PM Additives- Region IMEA 09.12.2016 2 CONTENTS Company profile What is Sustainability Challenging needs and Solutions
More informationCO-ROTATING TSE: FLEXIBILITY IN PLASTIC RECYCLING
CO-ROTATING TSE: FLEXIBILITY IN PLASTIC RECYCLING PRESENTATION SCHEME Intruduction Extruder design flexibility Process flexibility Advanced Recycling examples INTRODUCTION Plastic recycling extrusion process
More informationAdvances in Plastics Processing: Cost Saving Techniques Sep 2015 Compounding of Filled Polymers with the Co-rotating Twin Screw Extruder ZSK and STS
Sep 2015 Compounding of Filled Polymers with the Co-rotating Twin Screw Extruder ZSK and STS Page 1 Compounding of Filled Polymers with the Co-rotating Twin Screw Extruder ZSK and STS Dr. Oliver Eitel
More informationIn the world market for 25 years...
In the world market for 25 years... for the regeneration of plastics Since 1988 Gamma Meccanica S.p.A. has designed and produced machines and plants to recycle plastics. Continual technological improvements
More informationpolyethylene compound
polyethylene compound 05.2016 2 3 4 our company PEBO is part of System Group, a group of companies founded in 1979. Today, with its 15 production sites, employing more than 600 people, it is a leading
More informationA Leap in Polyolefin Applications with Advanced Calcium Carbonates
A Leap in Polyolefin Applications with Advanced Calcium Carbonates Gil Morieras Director Marketing Asia Pacific / Greater South East Group Marketing Plastics Oftringen, Switzerland 03 September, 2015 Table
More informationTwin Screw Extruder and Continuous Mixer Rate Limitations
MPC Materials Processing Consultants LLC Twin Screw Extruder and Continuous Mixer Rate Limitations Anthony C. Neubauer SPE Fellow; Dow Fellow (retired) Materials Processing Consultants LLC Why Extruders?
More informationMany processors around the globe are improving their productivity by using Supernova for colour and material changeovers.
SUPERNOVA Supernova from PTS is the state-of-the-art, high-performance, odourless chemical cleaning compound for all thermoplastic process equipment available in concentrate or ready-to-use form. Supernova
More informationMiniLab-Compounder and Reactor
MiniLab-Compounder and Reactor Georgius Isaakides, Dr. A. Frendel, J. Bouton Thermo Haake, Dieselstrasse 4, D-76771 Karlsruhe, Germany Jacques.bouton@thermorheo.com Presented on PPS-17, Montreal Abstract
More informationThermoplastics Welding in Industrial Fabrication (Overview)
Thermoplastics Welding in Industrial Fabrication (Overview) Scope The use of thermoplastic materials is not well known in the world of fabricated products. While thermoplastics may have limitations with
More informationLCM CC & TCC. A member of the Possehl Group
LCM CC & TCC A member of the Possehl Group LCM LONG CONTINUOUS MIXERS These continuous mixers compete with the quality level of products obtained by discontinuous internal mixers. They overcome both processing
More informationELEMENTARY STEPS SHAPING METHODS POST SHAPING DIE FORMING HANDLING OF PARTICULATE SOLIDS MOLDING & CASTING MELTING PRESSURISATION & PUMPING
ELEMENTARY STEPS SHAPING METHODS POST SHAPING RAW MATERIALS RAW MATERIALS HANDLING OF PARTICULATE SOLIDS DIE FORMING MELTING MOLDING & CASTING PRESSURISATION & PUMPING SECONDARY SHAPING MIXING DEVOLATILLIZATION
More informationMixing in Single Screw
A Mixing in Single Screw Extrusion Martin Gale TECHNISCHE INFORM ATiQIMSBIOLIQTHEK UNIVERSITATS3IBUOTMEK HANNOVER J m ismithers z'smithers - Smithers Group Company Shawbury, Shrewsbury, Shropshire, SY4
More informationTubular LDPE has the EC future
Tubular LDPE has the EC future Marcel Neilen Session + papernumber Marcel Neilen Judith Bosch SABIC Europe Shaping Success Session: 3.1 Paper: 7651 Content 1. Introduction 2. CTR Extrusion Coating project
More informationMecoline IS RDX 5241 F
Radiation cross-linkable PVDF flame retardant compound Compound class Compound category Flame retardant Insulation / sheathing Standards Halogenated NEMA WC 27500 SAE AS 81044/9 SAE AS 81044/12 SAE AS
More informationEVALCA Technical Information. Purge Compound ETC-103
EVALCA Technical Information Purge Compound ETC-103 ETC-103 is a purge resin, developed for purging extruders running ethylene vinyl alcohol (EVOH) and for improved transitioning from EVOH extrusion to
More informationSilicone masterbatch additives for improved plastics processing
Gummi Fasern Kunststoffe, No. 11, 2000, p. 778 masterbatch additives for improved plastics processing V.B. John and H. Rubroeder* Translation submitted by C. Hinchliffe Selected from International Polymer
More informationEndex Foam Extrusion General Information Guide
Endex International Innovation for the Future Endex Foam Extrusion General Information Guide Section 01 - Foam Extrusion Foam extrusion, in simple terms, consists of mixing a chemical foaming agent with
More informationPOLYKLENE R is a resin that is as easily processable as plastics.
Technical Data Polyklene R CLEANING COMPOUND INJECTION MOULDING AND EXTRUSION EQUIPMENT The multitude of colour and material changes, and the ever shorter production runs caused by Just-In-Time production
More informationENTEC POLYMERS 1900 Summit Tower Blvd., Suite 900 Orlando, FL P: EntecPolymers.com
POLYETHYLENE 101 1/22/2019 The information presented in this document was assembled from literature of the resin product producer(s). The information is believed to be accurate however Entec Polymers (
More informationPROCESSING MICA BASED PIGMENT MASTERBATCH
PROCESSING MICA BASED PIGMENT MASTERBATCH Robert Roden, STEER Engineering Prakash Hadimani, STEER Engineering Dr Pradeep Bakshi, STEER Engineering Abstract Many effect pigments used in thermoplastics such
More informationSIMULATION OF CO-ROTATING FULLY INTERMESHING TWIN-SCREW COMPOUNDING EXTRUDERS: ALTERNATIVES FOR PROCESS DESIGN
SIMULATION OF CO-ROTATING FULLY INTERMESHING TWIN-SCREW COMPOUNDING EXTRUDERS: ALTERNATIVES FOR PROCESS DESIGN Paul G. Andersen, Coperion Corporation, Ramsey, NJ Frank Lechner, Coperion GmbH, Stuttgart,
More informationCo-Rotating Twin-Screw Extruder Herausgegeben von Klemens Kohlgrüber
Co-Rotating Twin-Screw Extruder Herausgegeben von Klemens Kohlgrüber ISBN-10: 3-446-41372-3 ISBN-13: 978-3-446-41372-6 Leseprobe Weitere Informationen oder Bestellungen unter http://www.hanser.de/978-3-446-41372-6
More informationJUST ADD LIQUID Quick guide to ColorMatrix liquid color for plastics and silicones
JUST ADD LIQUID Quick guide to ColorMatrix liquid color for plastics and silicones THE RIGHT COLORANT FOR YOU Understanding which colorant technology best suits your particular product application will
More informationProcessing Guide CONTENTS
CONTENTS INTRODUCTION SAFETEY GUIDELINES EQUIPMENT PROCESSING o INJECTION MOLDING GENERAL CONDITIONS START UP MOLD FILLING DRYING REGRIND SHRINKAGE o DESIGN RUNNERS AND GATES VENTING MOLD SURFACES EJECTION
More informationTwin-Screw Extruder FED-MT
Twin-Screw Extruder FED-MT FEDDEM GmbH & Co. KG Member of the Feddersen Group Mosaikweg 19 53489 Sinzig Germany Phone: +49 2642 90781-30 Fax: +49 2642 90781-99 info@feddem.com www.feddem.com A Young Company
More informationPET masterbatch. wide range of additives. all colour shades available. for all kinds of applications
BRINGING LIFE TO PLASTICS PET masterbatch all colour shades available wide range of additives for all kinds of applications thermoformed pet sheets delicious GOURMET MASTERBATCH Polyethylene terephthalate
More informationInjection molding of standard & high heat PLA compounds. 2
Page 1 of 5 Date previous version 21 Apr 2016 PROCESSING GUIDE INJECTION MOLDING OF STANDARD AND HIGH HEAT PLA COMPOUNDS Interested in solutions for bioplastics? Please contact us at 2 www.total-corbion.com
More informationIN-SITU POLYMERIZATION OF REINFORCED THERMOPLASTICS
IN-SITU POLYMERIZATION OF REINFORCED THERMOPLASTICS Jim Mihalich Cyclics Corp Abstract Most reinforced thermoplastics are produced from fully polymerized resins which are then introduced to the reinforcement
More informationgreenprofile wpc Wood plastic composite (WPC) profile extrusion
greenprofile wpc Wood plastic composite (WPC) profile extrusion Setting benchmarks battenfeld-cincinnati stands not only for state-of-the-art machine manufacturing and innovative technologies, but also
More informationAPP Seminar China
20140513 APP Seminar China Compounding Highly Filled Compounds with Twin Screw Extruder Gavin Wang Head of Sales Coperion (Nanjing) Machinery Co., Ltd. APP Seminar I Manila & Hanoi I 2015-05-26/28 I Page
More informationFocus on: FEP. Fluoropolymers. FEP in the fluoropolymer family.
TECHNICAL WHITEPAPER ocus on: EP Introduction Continuing our series of looking at the members of the fluoropolymer family in detail, this month we focus on EP (fluoroethylene-propylene). EP is a copolymer
More informationTaking Full Advantage of Secondary Raw Materials
Compounding RECYCLING 1 [VEHICLE ENGINEERING] [MEDICAL TECHNOLOGY] [PACKAGING] [ELECTRICAL & ELECTRONICS] [CONSTRUCTION] [CONSUMER GOODS] [LEISURE & SPORTS] [OPTICS] Sonderdruck aus Kunststoffe international
More informationINTRODUCTION. Table 1. Typical applications for LDPE and Ateva EVA copolymers. Category Typical Applications Advantages
INTRODUCTION Low-density polyethylene is produced through the polymerization of ethylene by a high-pressure process. Ateva EVA copolymers are produced but copolymerizing ethylene (E) with vinyl acetate
More informationThe extreme performance polymer: Exceed XP performance polymers. Mosha H. Zhao ExxonMobil Chemical Company February 25, 2019 Houston, TX
The extreme performance polymer: Exceed XP performance polymers Mosha H. Zhao ExxonMobil Chemical Company February 25, 2019 Houston, TX Overview Introduction Exceed XP family products values Factors to
More informationPEarlene* SiPP MB05. Technical Data Sheet
Technical Data Sheet PEarlene* SiPP MB05 Description PEarlene silicone gum containing masterbatches provide improved processability (extrusion rate, mold fill and power consumption) and performance (mar
More informationSTANDART STAPA. STANDART Aluminium Pigment Powders. Aluminium pigment powders are free of binders and consist almost completely of aluminium.
ECKART 3 STANDART STAPA STANDART Aluminium Pigment Powders Aluminium pigment powders are free of binders and consist almost completely of aluminium. The aluminium pigment Resist is encapsulated with glass,
More informationPET masterbatch. wide range of additives. all colour shades available. for all kinds of applications
BRINGING LIFE TO PLASTICS PET masterbatch all colour shades available wide range of additives for all kinds of applications thermoformed pet sheets delicious GOURMET MASTERBATCH Polyethylene terephthalate
More informationWidely accepted for use in polyethylene film applications that involve food contact see Food Contact Acceptability section.
Technical Data Sheet Silquest* PA-1 Silquest* PA-1 Description Silquest PA-1 organosilicone is an additive acceptable at trace level for food contact; it is used to enhance the extrudability of high-viscosity
More informationMASTERBATCHES. Masterbatch Application and Selection Guide for Irrigation Pipes
MASTERBATCHES Masterbatch Application and Selection Guide for Irrigation Pipes Table of contents Page Nr Introduction 2 Definitions 3 Key Performance Requirements of Irrigation Pipes 3 Drip Irrigation
More informationDOW CORNING MB Masterbatch
Product Information DOW CORNING MB50 001 Masterbatch FEATURES Imparts processing improvements and modified surface characteristics BENEFITS Improved throughput Reduced energy consumption Enhanced scratch
More informationUnit 156: Polymer Manufacturing Processes
Unit 156: Polymer Manufacturing Processes Unit code J/615/3315 Unit level 4 Credit value 15 Aim This unit is designed to develop students knowledge and understanding of the main manufacturing processes
More informationProcessing PET bottle flakes into nonwovens with fully-automatic filtration and online IV monitoring Dr. Monika Gneuss Gneuss Kunststofftechnik GmbH
Certified ISO 9001:2000 Processing PET bottle flakes into nonwovens with fully-automatic filtration and online IV monitoring Dr. Monika Gneuss Gneuss Kunststofftechnik GmbH Nr. 19/07 Table of contents
More informationSuccessfully Processing High Temperature Thermoplastics
Successfully Processing High Temperature Thermoplastics Jim Kostakes Entec Polymers August 13, 2015 Page 2 What Are High Temperature Thermoplastics? These are thermoplastics that can be used in applications
More informationA Review of PVC Applications using 4 Flight Kneader Systems
A Review of PVC Applications using 4 Flight Kneader Systems PVC 2008 Colin Richardson & Remy Frank Buss AG Contents Introduction The reciprocating screw Kneader Typical Applications Manufacturing Requirements
More informationContents. 1. Making a Blue Tank 2. Material Production Options 3. Methods for Adding Color 4. Grinding the Pellets 5. Benefits of Using Micros
Contents 1. Making a Blue Tank 2. Material Production Options 3. Methods for Adding Color 4. Grinding the Pellets 5. Benefits of Using Micros Making a Blue Tank Additives Process Stabilizers (Phosphates)
More information3.5.7 Flow Through Simple Dies
152 3 Fundamentals of Polymers isothermal spinning of a Newtonian fluid and predicted the critical draw ratio of 20.210. Below the critical draw ratio, any disturbance along the filament is dampened out
More informationDIE FLOW CHANNEL DISTRIBUTION
DIE FLOW CHANNEL DESIGN FOR OPTIMIZED DISTRIBUTION Applications of this Technology Web Coatings Emulsions Polymers Hot Melts Polymer Film & Sheet Manufacture Typical Flow Channel Designs Conventional Technology
More informationTECHNICAL DATA SHEET GRIVORY G 16
TECHNICAL DATA SHEET GRIVORY G 16 General product description Grivory G 16 is a low viscosity amorphous copolyamide. It is suitable for injection - stretch blow moulding, injection blow moulding, extrusion
More informationpowder coating pharmaceuticals. The parallel, segmented compounder
The Concept The continuous compounding of polymers, technical ceramics and foodstuffs whilst miing in various additives at specific points along the etruder barrel is an established technique used in the
More informationGear Pumps. Precise, Pulseless, Repeatable Performance. In Polymer Applications.
Zenith Pumps PEP-II Series Gear Pumps Precise, Pulseless, Repeatable Performance In Polymer Applications. Zenith Pumps In 1926, Zenith Pumps developed the first precision metering gear pump for the extrusion
More informationChemical Foaming Alternatives to Azodicarbonamide
Chemical Foaming Alternatives to Azodicarbonamide 2 Foaming Agents What are they and how do you use them? CFA Endothermic & Exothermic Challenges - Regulatory and Technical Case Study: PP Foam Cellular
More informationThe core competence of the department is the mathematical modeling of complex industrial problems and the development of
TRANSPORT PROCESSES 20 DR. DIETMAR HIETEL DR. RAIMUND WEGENER HEAD OF DEPARTMENT The core competence of the department is the mathematical modeling of complex industrial problems and the development of
More informationAdvances in PVC Compounding Technology with the Oscillating Screw Kneader
Advances in PVC Compounding Technology with the Oscillating Screw Kneader PVC 2008 by Peter Messmer (Speaker) Andreas Niklaus Hans-Ulrich Siegenthaler Introduction Overview of the talk Introduction From
More informationERF. Continuous Melt Filter. high performance melt filters
ERF Continuous Melt Filter 1983 The company is founded in Augsburg, Bavaria, by a mechanical engineer named Roderich Ettlinger who begins producing injection molding machines and other specialized machinery.
More informationTechnical and commercial considerations p. 1 Introduction p. 1 General considerations p. 1 Rigid containers p. 1 Caps, lids, closures and devices p.
Technical and commercial considerations p. 1 Introduction p. 1 General considerations p. 1 Rigid containers p. 1 Caps, lids, closures and devices p. 2 Blow-moulded containers p. 2 Flexible packaging p.
More informationThe Tool Hub. Efficient Cooling
O The Tool Hub Efficient Cooling V1 Conformal cooling channels is a good way to decrease deformation and increase productivity. Below is a core ready for final machining. CLEAR EFFICIENT FAIR Efficient
More informationFILM SERIES SHREDDER-FEEDER-EXTRUDER COMBINATION E:GRAN.
FILM SERIES SHREDDER-FEEDER-EXTRUDER COMBINATION E:GRAN > ONE-STEP Technology > High Performance for a small floor space requirement > One-button automatic On/Off control > For automatic inline production
More informationFrom a raw material to an end product System solutions for natural fiber-reinforced plastics
From a raw material to an end product System solutions for natural fiber-reinforced plastics Engineering Value Numerous applications Overview of natural fiber-reinforced plastics Decking profiles Fence
More informationRethinking dispersion
Rethinking dispersion A shear-free inline dispersion process for high volume automatic production. Lumps, or more scientifically, agglomerates, can render a complex product such as a formulated paint useless
More informationProduct Information Plastics Dow Corning MB Masterbatch
Product Information Plastics Dow Corning MB50-001 Masterbatch FEATURES & BENEFITS Imparts processing improvements and modified surface characteristics Improved throughput Reduced energy consumption Enhanced
More informationAn innovative masterbatch that makes plastics oxo-biodegradable
An innovative masterbatch that makes plastics oxo-biodegradable by Noli Jimenez First In Colours, Incorporated 65 Industria st., Bagumbayan, Quezon City Tel: 635 0680 Fax: 637 6099 / 635 0703 Email: info@firstincolours.com
More informationJames L. White / Helmut Potente (Editors) Screw Extrusion. Science and Technology
James L. White / Helmut Potente (Editors) Screw Extrusion Science and Technology With Contributions from U. Berghaus, E. Bürkle, H. Potente, H. Recker, K. Schäfer, V. Schöppner, J.L. White, G. Wiegand,
More informationSynopsis. Changes made on TEX technology
Twin Screw Extruder TEX in a Wide Variety of New Processes Yoshitaka Kimura, Daigo Saga, Yasufumi Fujita, Makoto Tojo, Kouhei Muranaka The Japan Steel Works, LTD, Hiroshima, Japan Satoshi Takami, Japan
More informationAdding Value Through Experience
Compounder TSK Adding Value Through Experience The Theysohn group offers the TSK series of co-rotating twin-screw compounders, which have built and developed solutions for customers worldwide for many
More informationCompetencies of BASF packaging
Competencies of BASF packaging Markus Kramer BASF SE, President Dispersions & Pigments Robert Heger BASF SE, Director Specialty Plastics Understanding your needs Packaging industry for BASF The packaging
More informationProcess considerations to achieve optimum weld strengths of Wood Plastics Composites using advanced Vibration Welding technology
Process considerations to achieve optimum weld strengths of Wood Plastics Composites using advanced Vibration Welding technology Michael J. Johnston, Dukane Corporation As the uses for Wood Plastic Composites
More information