October 30, 2007 SKF Group Slide 0
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1 October 30, 2007 SKF Group Slide 0
2 SKF SPEEDI-SLEEVE and large diameter wear sleeves Presented to name/s Presented by name of presenter Yyyy-mm-dd SPEEDI-SLEEVE is a registered trademark of the SKF Group
3 October 30, 2007 SKF Group Slide 2 The fast and easy solution to worn shafts
4 Presentation menu The concept Advantages Characteristics Installing Large diameter wear sleeves Applications October 30, 2007 SKF Group Slide 3
5 The concept
6 SKF SPEEDI-SLEEVE To seal efficiently, radial shaft seals must run against a smooth, round surface the seal counter face. If the counter face becomes worn, the seal will no longer be able to fulfill its function, which is to retain lubricant and to exclude contaminants. Typically, the counter face becomes scored when a contaminant particle is caught under the seal lip and abrades a track as the shaft rotates. October 30, 2007 SKF Group Slide 5
7 Shaft repair without sleeve After removing the shaft from machine: Re-metallise and grind shaft Machine shaft to smaller size Try and find a new seal lip wear spot without removing shaft Potential issues Repair not concentric to shaft Machine lead Need new seal size Long repair time New seal rides in old groove High cost to disassemble machine Shaft Smaller shaft size Re-metallised October 30, 2007 SKF Group shaft Slide 6 New seal lip wear spot
8 SKF SPEEDI-SLEEVE A solution to worn shafts Typically, the counter face becomes scored when contaminant particles are caught under the seal lip and abrades tracks as the shaft rotates. October 30, 2007 SKF Group Slide 7
9 Advantages October 30, 2007 SKF Group Slide 8
10 A simple idea with an impressive effect The SKF SPEEDI-SLEEVE has been developed to solve the problem of worn seal counter faces at shaft ends. This thin-walled sleeve has a high quality finish to provide an optimal counter face for a radial shaft seal. The sleeve is simply pushed in position over the worn area providing a sealing surface that is as good as a new shaft, if not better. October 30, 2007 SKF Group Slide 9
11 Fast and easy no machining involved - the sleeve is simply pushed in position over the worn area costly downtime saved - the original seal-size can be used the shaft becomes as good as new, or even better October 30, 2007 SKF Group Slide 10
12 Characteristics October 03 March 30, SKF SKF Group Slide 11 11
13 SKF SPEEDI-SLEEVE new generation overview 0.28mm wall thickness (.011 ) High quality stainless steel Part marking on flange SKF 99XXX Gold version stainless steel + thin metallic film Size range: to mm ( ) Non-standard sizes are also available The contact surface is wear-resistant and manufactured to minimize directionality (0 ±0,05) with a finish of Ra 0,25 to 0,5 µm (10 to 20 µin) October 30, 2007 SKF Group Slide 12
14 SKF SPEEDI-SLEEVE new generation Brand name: SKF SPEEDI-SLEEVE Registered trademark Offer description: An enhanced sealing system solution to provide the correct seal counter-face parameters Value proposition: Improved sealing system performance Increased MTBF (Mean Time Between Failure) Performance: 2000h life test 30% sealing system performance increase over previous generation Differentiation vs. competitor: SKF optimized sealing system performance Decreased seal wear Decreased sleeve wear Patent pending design October 30, 2007 SKF Group Slide 13
15 New generation SKF SPEEDI-SLEEVE test results The sealing system performance is defined by a measurement of seal and sleeve wear October 30, 2007 SKF Group Slide 14
16 SPEEDI-SLEEVE removable flange For applications where space is limited, or multiple sleeves are necessary, the flange can be removed after the sleeve is set in position. October 30, 2007 SKF Group Slide 15
17 Installing an SKF SPEEDI-SLEEVE October 30, 2007 SKF Group Slide 16
18 Installing a SPEEDI-SLEEVE A new seal counter face in a minute The thin-walled SPEEDI-SLEEVE, with its high quality finish and hardness for its purpose, which is simply pushed in position over the worn shaft and after installing a new seal, the shaft is as good as new if not better. Remove the flange if necessary, is only done after the sleeve has reached its final position. The flange should be cut before assembly through to the tear groove after which it can be peeled off along the groove using a pair of pliers. If the flange is not in the way when other parts are being assembled and if it will not foul another component in operation, it is recommended that it be left in position. October 30, 2007 SKF Group Slide 17
19 From scored to restored in just a few minutes Clean and measure the diameter of the worn shaft and mark the area where the sleeve will cover the scored portion of the shaft. Place the SPEEDI-SLEEVE on the shaft and then place the special installation tool over the sleeve. Tap the installation tool with a mallet until the sleeve is seated on the shaft over the marked area. Remove the installation tool. October 30, 2007 SKF Group Slide 18
20 Large diameter wear sleeves October 03 March 30, SKF SKF Group Slide 19 19
21 Large diameter wear sleeves In applications where seal wear and shaft damage can be expected, it is recommended that the large diameter wear sleeves are installed into the application already from the outset. Type LDSLV3 is designed with a flange to simplify final positioning of the sleeve Type LDSLV4 has the same features as type LDSLV3 but without a flange. LDSLV4 is intended for applications where a flange could interfere with other components during installation. Both types are made of high quality SAE 1008 carbon steel and chrome plated to enhance the wear- and corrosion-resistance. LDSLV3 LDSLV4 October 30, 2007 SKF Group Slide 20
22 Applications October 03 March 30, SKF SKF Group Slide 21 21
23 Established performance Typical applications Free-wheeling clutch in conveyer systems Papermaking machines Motors and pumps Finishing stands for hot rolling mills Food processing equipment Agriculture systems Ventilation equipment October 30, 2007 SKF Group Slide 22
24 SKF SPEEDI-SLEEVE Typical applications - input and output shafts October 30, 2007 SKF Group Slide 23
25 SKF SPEEDI-SLEEVE Industrial applications Industrial gearbox Modular and custom Harsh environment Off highway Field repair Rental market 15 possible positions per machine Industrial electrical Rewinder program Grease lubricated motors Mining, Mineral Processing and Cement Crushers, conveyors Reducers, fans October 30, 2007 SKF Group Slide 24
26 Any place there is a radial shaft seal there could be an SKF SPEEDI-SLEEVE efficient sealing system October 30, 2007 SKF Group Slide 25
27 October 30, 2007 SKF Group Slide 26
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