Industrial Rolled. High Performance Alloys. Characteristics
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- Lillian Hensley
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1 Page 1 Alloy Designation Hig Performance Alloys EN DIN CEN/TS UNS Cemical Composition Weigt percentage Cu Remainder % Sn % Zn Fe % P % We ave developed a wide range of ig performance alloys wit excellent properties regarding conductivity, strengt, corrosion beaviour, bend ability and relaxation properties. KME alloys are te first coice materials for ig-end applications and products. Caracteristics is a tin (Sn), zinc (Zn) and iron (Fe) alloyed to combine good formability wit ig conductivity and strengt. Tis alloy is in accordance wit RoHS 2002/96/CE for electric & electronic equipments and 2002/53/CE for automotive industry. Main Applications Automotive Switces and Relays, Contacts, Connectors, Terminals Electrical Switces and Relays, Contacts, Connectors, Terminals, Components for te electrical industry, Stamped parts, Semiconductor Components, Preferred Applications Connector Terminal Power Applications Current Carrying Capacity xx x xx xx x = well suited xx = particularly well suited Pysical Properties Typical values in annealed temper at 20 C Density 8.9 g/cm³ Termal expansion coefficient C C /K 10-6 /K Specific eat capacity J/(g K) Termal conductivity 150 W/(m K) Electrical conductivity (1 MS/m = 1 m/(ω ²) 19 MS/m Electrical conductivity (IACS) 33 % Termal coefficient of electrical resistance ( C) 10-3 /K Modulus of elasticity ( 1 GPa = 1 kn/²) cold formed annealed 113 GPa GPa
2 Mecanical Properties (EN 1652) Temper Tensile Strengt Rm Yield Strengt Minimum Rp 0.2 Elongation Minimum A 50 Hardness HV * MPa MPa % HV R390 H 02 (1/2 Hard) R510 H 04 (Hard) R550 H 05 (Spec. Hard) R600 H 06 (Extra Hard) *only for information ** additional effort in production Electrical Conductivity E. Conductivity [MS/m] Electrical conductivity is strongly influenced by cemical composition. A ig level of cold deformation and small grain size decrease te electrical conductivity moderately. Minimum conductivity level can be specified. 15 H 02 H04 H05 H06 Temper Fabrication Properties* Cold Forming Properties Good Hot Forming Properties Fair Macinability (Rating 30) Less suitable Electroplating Properties Excellent Hot Tinning Properties Excellent Soft Soldering, Brazing Excellent Resistance Welding Good Gas Sielded Arc Welding Excellent Laser Welding Fair Soft Annealing Stress Relieving Annealing * For more details call our tecnical service Corrosion Resistance* Resistant to: Atmosperic corrosion: formation of te a greenis protective patina due to te formation of copper basic salts (suc sulpates, clorides in marine environment, nitrates and carbonates). as a good resistance in in natural and industrial atmospere (maritime air too). Industrial and drinking water, aqueous and alkaline solutions (not oxidizing), pure water vapour (steam), non oxidizing acids (witout oxygen in solution) and salts, neutral saline solutions. Material can be eat-treated in reducing atmospere. Practically resistant against stress corrosion cracking Not resistant to: Oxidising acids, solutions containing cyanides, aonia or alogens, ydrous aonia and alogenated gases, ydrogen sulfide, seawater. * For more details call our tecnical service Page 2
3 Page 3 rel. Bending Radius R/T Bending Properties : 0.5 bending edge transvers to rolling direction bending edge in rolling direction 90 Bending Bending test according to EN ISO 7438 is done wit 10 wide samples. Smaller samples in general as well as lower tickness allow a lower bending radius witout cracks. If needed we supply bending optimized temper classes tat far exceed standard quality. Please take care wen comparing wit ASTM E 290 results, tere te bend definition direction is contradictory. Bending Definition 0 H 02 H 04 H 05 H 06 Transverse = good way Parallel = bad way rel. Bending Radius R/T bending edge transvers to rolling direction bending edge in rolling direction 180 Bending 180 Parallel 90 Transverse 90 Parallel 180 Transverse Minimum Bending Radius Calculation 0 H 02 H 04 H 05 H 06 To find out te minimum possible bending radius take te R/T value from te list. Example: R/T = 0.5 and tickness 0.3 Minimum radius = (R/T) x tickness = 0.5 x 0.3 = 0.15 Bending Properties* Temper Bending 90 Bending 180 Transvers Parallel Trans -vers Parallel R/T R/T R/T R/T H H H H * Measured at sample widt 10 according to EN 1654 Possible bending radius = (R/T) x tickness
4 Page 4 Sanitary and Antimicrobial Properties Marc Solioz. University of Bern Copper as been recognised as a ygienic material since te dawn of civilisation and, in te last two centuries, te anecdotal evidence as been supported by scientific researc sowing tat copper is antimicrobial, i.e. it inibits te growt of armful patogens - bacteria, moulds, algae, fungi and viruses. Due to its ig copper content of about 96% provides te full antimicrobial properties of copper to inibit te growt of bacteria, viruses and fungi wic are in contact for a sort period of time on copper containing surfaces. Copper surfaces ave sanitizing properties and self-sanitizing activity tat make it attractive for ygienic and sanitary use e.g. in ospitals, nursing omes and oter ealtcare facilities or public buildings. Te effect as been verified in recent scientific studies on a range of disease-causing organisms including MRSA, Clostridium difficile, E.coli, Listeria monocytogenes, Influenza A (H1N1) and Aspergillus niger. Picture: Copper coin (Iris penny) on an agar plate wit cells of E. coli bacteria For more details please contact our tecnical service Softening Resistance Vickers Hardness HV R580S at 300 C R580S at 400 C R580S at 450 C R580S at 500 C Under construction After sort time eat treatment Vickers Hardness is measured. Te diagram sows typical values Time [s] Bend Fatigue (at room temperature) Te fatigue strengt gives an indication about te resistance to variations in applied tension. It is measured under syetrical alternating load. Te maximum bending load for 10 7 load cycles witout crack is measured. Dependent on te temper class it is approximately 1/3 of te tensile strengt R m.
5 Page 5 Camber Customized Tolerances Evenness L Our products are produced in accordance wit relevant norms EN 1652 / EN Customer specific tolerances for,, Camber, Transverse Flatness, Evenness, Twist and Coil set can be defined. We will be appy to meet your demands. EN 1652 defines only camber. Tolerance L [] EN [] KME Standard [] KME Precision [] Coil set Twist ±0.018 ±0.005 ± ±0.022 ±0.007 ±0.005 L angle ±0.025 ±0.015 ± ±0.030 ±0.015 ± ±0.040 ±0.017 ± ±0.040 ±0.020 ± ±0.040 ±0.022 ±0.012 Transverse Flatness L Evenness Tolerance [] [] ±0.050 ±0.025 ± ±0.060 ±0.030 ± ±0.070 ±0.045 ± ±0.100 ±0.050 ± ±0.120 ±0.060 ±0.030 Rougness Ra [µm] [] On request > 2.0 Tolerance Standard / Precision [] [] / / / / / / / / / / / / / / / / / / / / / / / / /
6 Page 6 Formats Dimension* Coil Strip tickness (oter ticknesses on request) Strip widt Outside diameter Weigt (Standard) Weigt (Deep-Drawing Quality) Weigt per Traverse wound strip Weigt Drums: wood, plastic, metal, flangeless TECSTRIP _multicoil Inner diameter 300 for tickness Inner diameter 400 for tickness Maximum weigt Outer diameter maximum Seet 6.35 Lengt Weigt Seets in standard dimensions e.g. 1,000 x 2,000 on stock Seet > 6.35 Lengt Weigt Seets in standard dimensions e.g. 1,000 x 2, Plate Lengt Weigt Disc Diameter Weigt * Some combinations migt not be possible
7 Page 7 Surface coatings & Special Treatments * Dimension Hot-Dip tinned and STOL 28M Tin-Silver STOL 13 Termic Sn Tin Layer µm Different tickness per side possible Electroplating Tin, Silver, Gold, Cu-Flas, Ni-Flas, Selective plating Oter coatings on request Profiled strips STOL Multigauge Oter widt on request Surface wit extra low residual carbon content possible. Protection wit oil or adesive foil on request * Furter details you find at Standards for copper and copper alloys EN 1652 EN 1654 EN 1758 EN EN EN Plate, seet, strip and circles for general purposes Strip for springs and connectors Strip for lead frames Hot-dip tinned strip Copper plate, seet and strip for electrical purposes Electrolytically tinned strip
8 Page 8 Contact (alpabetic order per country) AUSTRIA FRANCE SINGAPORE KME Austria Vertriebsgesellscaft m.b.h Postfac Wien Pone Fax info-at@kme.com KME France S.A.S. 11 bis. rue de l Hôtel de Ville Courbevoie Cedex Pone Fax info@kme.com BELGIUM GERMANY SPAIN N.V. KME Benelux SA Leuvenbaan Steenokkerzeel Pone Fax info-benelux@kme.com KME Germany AG & Co. KG Klosterstrasse Osnabrück Pone Fax info@kme.com CHINA GERMANY SWEDEN KME Metals Sangai Trading Ltd. Hong Qiao Road 808, RM Sangai Pone Fax info-cina@kme.com.cn KME Germany AG & Co. KG Frankentalstrasse Stolberg Pone Fax info-connectors@kme.com KME Asia Pte. Ltd. 51 Lorong 17 Geylang #06-01 Superior Industrial Building Singapore Pone Fax info-asia@kme.com KME Spain S.A. Ctra Sabadell Mollet. km5 Sta. Pertètua de Mogado Barcelona Pone Fax info-iberica@kme.com Metallcenter Sverige AB Silkesvägen 26 SE Pone Fax mail@metallcenter.se CZECH REPUBLIC HUNGARY SWITZERLAND KME Czec Republic s.r.o. nám. Sítnà Kladno Pone Fax info-cz@kme.com KME Hungaria Színesfém Kft. Andor u VI.em Budapest Pone +36-(0) Fax +36-(0) info-ungary@kme.com KME Suisse SA Binzallee Züric Pone Fax info-c@kme.com DANMARK ITALY UNITED KINGDOM KME Danmark A/S Næsbyvej Odense C. Pone Fax info-dk@kme.com KME Italy S.p.A. Via Corradino d Ascanio Milan Pone Fax info@kme.com FINLAND POLAND USA Metallcenter Finland OY AB Piiskakuja 1 FIN Pone Fax mail@metallcenter.fi KME Polska Sp. z o.o. ul. Wszystkic Świętyc KETY Pone Fax info-polska@kme.com KME UK Severn House Prescott Drive Warndon Business Park WR4 9NE Worcester Pone Fax info-uk@kme.com KME America Inc Jorie Boulevard. Suite Oak Brook. Illinois Pone Fax sales@kmeamerica.com Internet Disclaimer Tis material flyer is giving you general information about our products. We ave collected te information wit great care, even toug KME can take no warranty for te completeness, correctness and for being up-to-date. Te statements are in no way to be deemed as an advisory service of our company, but are only descriptive witout guaranteeing or granting property-related qualities. Te data given cannot replace expert advice or customers own tests. Liability of te statements in te flyer is specifically excluded unless compelling legal liability facts are evident. Tecnical canges reserved. CS
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