STATUS: NOVEMBER 2015 PRODUCT CATALOGUE

Transcription

1 STATUS: NOVEMBER 2015 PRODUCT CATALOGUE

2 PRODUCT OVERVIEW 2 PRODUCT OVERVIEW S/P/A POSITIONING BANDS PAGE 3 S/P/A SPARE PARTS FOR ORBITAL WELDING SYSTEMS PAGE 5 S/P/A MACHINE TORCHES PAGE 7 S/P/A SPACE BUG 113 PX PAGE 15 S/P/A DHCA CURRENT CONTACT TIPS PAGE 17 S/P/A NARROW GAP WELDING SYSTEMS PAGE 19 S/P/A COATINGS PAGE 26 S/P/A PURGING SYSTEM PAGE 31 S/P/A SAW SYSTEMS PAGE 35 WELDING TORCHES PAGE 37

3 S/P/A POSITIONING BANDS 3 S/P/A POSITIONING BANDS

4 S/P/A POSITIONING BANDS 4 S/P/A POSITIONING BANDS In the field of automated orbital welding S/P/A offers a wide range of guide rings for orbital welding machines as well as for weld-test-devices. All Positioning Bands can be made out of stainless steel, various kind of spring steel or DUPLEX steel. A special designed latch mechanism ensures an easy set-up of the bands for i. e. only one service technician. Most of our latch mechanisms are made to fit any radius and diameter. This offers big advantages when it comes to spare parts stock. The reliable workmanship of the bands meets customers highest quality requirements. ADVANTAGES + state-of-the-art workmanship of high quality materials + easy to set-up due to a special latch mechanism + all sizes available on short notice + high durability and performance of the bands + good price-performance-ratio + various steel grades available APPLICATIONS We produce Positioning Bands for following systems: AMI ArcMachines* USA Comet* England CRC Evans* USA / UK Firefly* England Passo / Presto Italy Phoenix Gold* Holland PipeKat* / Gullco Canada PipeWizzard USA Polysoude* France Proteus* / PSI Italy PWT* Italy RTD* Holland Scorpion* / Gritweld UK Sonotron* Israel Veraweld* / Vermaat Holland *S/P/A is in no way affiliated with the named companies. The parts advertised for sale are no genuine parts but may be parts made by or for S/P/A References to above named names and companies are for your convenience only.

5 S/P/A SPARE PARTS FOR ORBITAL WELDING SYSTEMS 5 S/P/A SPARE PARTS FOR ORBITAL WELDING SYSTEMS

6 S/P/A SPARE PARTS FOR ORBITAL WELDING SYSTEMS 6 S/P/A SPARE PARTS FOR ORBITAL WELDING SYSTEMS One of our core competencies is the supply of positioning bands for various orbital weldingand weld testing devices. APPLICATIONS Furthermore we also supply following parts for various orbital welding systems available on the market: + Guide Wheels + Drive Wheels + Ball bearings + Tuchel- Amphenol and Military plugs and sockets + electrical motors + Amphenol plugs + All major spare parts for welding torches + Special solutions after customer s requirements + Ceramic gas nozzles (any design, special solutions)

7 S/P/A MACHINE TORCHES 7 S/P/A MACHINE TORCHES» OT 360 G p. 9» OT 500 W p. 11» OT 500 WHD p. 13

8 S/P/A MACHINE TORCHES 8 S/P/A MACHINE TORCHES S/P/A Machine Torches are specially designed for use in automatic applications particularly in orbital welding processes using solid wire (GMAW) or flux cored wire (FCAW). There are 3 different versions available. The gas-cooled OT 360 G and the water-cooled versions OT 500 W and the OT 500 WHD. The water-cooled torches are equipped with an axial slideable gas nozzle which assures an optimal accessibility at narrow be-vels and shielding gas protection for various groove depth. In combination with the special designed Spade Tips both torches can reach a groove depth up to 2 (50mm) and are suited for a perfect root weld quality. Because of its robust construction this torches can be used either in Onshore and Offshore welding Applications. ADVANTAGES + axial slidable gas nozzle + high service life due to robust design + optimal torch cooling + high duty cycle + versatile applicable APPLICATIONS S/P/A Machine Torches are mainly used in the offshore welding industry on automated orbital welding machines. They are characterized by robustness and low wear and tear. Due to the infinitely adjustable gas nozzle which is coated with our spatter repelling WBC coating and our DHCA spade contact tip a perfect root weld even on heavy wall pipes is guaranteed. An excellent water cooling ensures a stabile welding process. TYPES» OT 360 G (for MIG and FCAW)» OT 500 W (for GMAW and FCAW) TYPES» OT 500 WHD (for GMAW and FCAW)

9 S/P/A MACHINE TORCHES 9 S/P/A MACHINE TORCHES MIG AND FCAW OT 360 G Handhold 410 mm, Ø 25 mm, separate control lead with switch Errors and omissions excepted TECHNISCHE TECHNICAL DATA DATEN Rating CO 2 : 300 A (nach EN ) Rating Gas Mix: 270 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,2 mm ARTIKELNUMMER PART NUMBER CABLE ASSEMBLY 3 m 3 m 4 m Euro-Connector, Spring Loaded Pins S S S Part numbers and prices of torch components upon request.

10 S/P/A MACHINE TORCHES 10 S/P/A MACHINE TORCHES MIG AND FCAW OT 360 G 13A

11 S/P/A MACHINE TORCHES 11 S/P/A MACHINE TORCHES GMAW AND FCAW OT 500 W Extended water hoses, support spring on handhold Errors and omissions excepted TECHNISCHE TECHNICAL DATA DATEN Rating CO 2 : 500 A (nach EN ) Rating Gas Mix: 400 A (ArCO 2 / M21) Duty 80 % Wire-Diameter: 0,8 1,6 mm ARTIKELNUMMER PART NUMBER CABLE ASSEMBLY 2,5 m 3 m 4 m Euro-Connector, Spring Loaded Pins Part numbers and prices of torch components upon request.

12 Handschweißbrenner Welding Torch S/P/A MACHINE TORCHES 12 S/P/A MACHINE TORCHES GMAW AND FCAW 6 51 OT 500 W

13 S/P/A MACHINE TORCHES 13 S/P/A MACHINE TORCHES GMAW AND FCAW OT 500 WHD Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 550 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 2,5 m 3 m 4 m Euro-Connector, Spring Loaded Pins Part numbers and prices of torch components upon request.

14 Handschweißbrenner Welding Torch S/P/A MACHINE TORCHES 14 S/P/A MACHINE TORCHES GMAW AND FCAW 6 51 OT 500 WHD

15 S/P/A SPACE BUG 113 PX 15 S/P/A SPACE BUG 113 PX

16 S/P/A SPACE BUG 113 PX 16 S/P/A SPACE BUG 113 PX This new development will cut both your operating costs and initial overall investment significantly. A single S/P/A SPACE BUG 113 PX can be used in any welding position. Weld uphill or downhill, left or right for root pass, for hot pass, filler or capping passes. This modular system ensures optimal operation in any pass, and makes deep inventory of spare bugs or their parts unnecessary. The ergonomic, lightweight construction (weight: 11 kg / 24 lbs) relives the welder s load and improves efficiency. Numerous electronically monitored operations, with optimal user guidance, ensure weld quality during the process all the way through documentation. S/P/A SPACE BUG 113 PX Quality: Welding Process Quality Weld This concept defines the S/P/A SPACE BUG 113 PX, and is fandamental to both the drive design and its highprecision travel modules. Quality and Efficiency In Any Pass Position a New Dimension in Orbital Welding! ADVANTAGES + horizontal torch movement: 60 mm (2.36 ) + vertical torch movement: 50 mm (2 ) + oscillating travel: ±30 mm (1.18 ), horiz. movement + welding positions: ± 25 (torch nozzle towards or backwards to the weld) + oscillating speed: 0 15 strokes / inch + travel speed: mm (47.2 ) / min (0 47 ipm) + wire: 0,8 1,2 mm ( ) + wire feed speed: 0 10 m / min (.393 /min) + dwell time: ms + weight: 11 kg / 24 lbs (depending on configuration)

17 S/P/A DHCA CURRENT CONTACT TIPS 17 S/P/A DHCA CURRENT CONTACT TIPS

18 S/P/A DHCA CURRENT CONTACT TIPS 18 S/P/A DHCA CURRENT CONTACT TIPS S/P/A Current Contact Tips are manufactured from DHCA (Dispersion Hardened Copper Alloy) material. The core is made out of a high wear & tear resistant composite material. A homogeneous copper powder which is compressed ander high pressure. The jacket copper is ECu. The DHCA copper material offers many advantages compared to current contact tips manufactured of ECu and CuCrZr alloys.. ADVANTAGES thermal strength up to 850 C approx. 3 times prolonged service life compared to CuCrZr tips highly wear and tear resistant ( i. e. long hole bore) high electrical and thermal conductivity all bore diameters technically feasible CHARACTERISTICS / APPLICATIONS In comparison to standard contact tips which are produced by a melting fusion process, DHCA (Dispersion Hardened Copper Alloy) is based on PM (Powder Metallurgic) technology. This composite material is produced by a combination of milling and mechanical alloying. Copper powder and dispersoid forming agents are intensively milled. Continuous breaking of the powder particles leads to a very homogenous mixture of the different components. This copper-based composite material is created with a distribution of ultra fine and thermally strong oxides and carbides. As a result a high electrical and thermal conductivity as well abrasion resistance is guaranteed. The composite rods are made by cold forming of the milled powder ander high pressure and hot extrusion of the billets into rods or tubes. Using common processes these rods/tubes will be deep injected into a pure copper jacket (ECu). Now we have the feedstock for our contact tips. A very hard and thermal resistant core (DHCA) and a high thermal and electrical conductive jacket (ECu). TYPES» MIG Current Contact Tips» SAW Nozzles

19 S/P/A NARROW GAP WELDING SYSTEMS 19 S/P/A NARROW GAP WELDING SYSTEMS» INNERSHIELD p. 20» SPACE MIG p. 23 The narrow gap welding systems INNERSHIELD and SPACE MIG cover a wide range of difficut to access areas. Due to an easy handling and quick interchangeable single components a productive workflow guaranteed.

20 S/P/A NARROW GAP WELDING SYSTEMS 20 S/P/A NARROW GAP WELDING SYSTEMS INNERSHIELD Our Narrow Gap System Innershield is specially designed for welding self shielded wire (FCAW-ss) and available in two versions: Glimmer System and Metal System. The Glimmer System consists of a contact tube with an integrated contact tip, made in one piece. It is equipped with a high thermal resistant white boron nitride protection cap, spatter repelling and current insulating. The contact tube is covered and insulating with a glimmer jacket. In contrast to the Metal System has an exchangeable DHCA contact tip and is equipped with a special grey boron nitride ceramic protection cap. This protection cap is highly current insulating, thermal shock resistant and spatter repelling. To optimize the service live the glimmer insulator is covered with a nickel plated copper jacket. ADVANTAGES + optimal work piece accessibility + best view on weld seam + for groove depth 90 mm (3.54 ) and 180 mm (7.10 ) + no short circuits possible + great savings in filler material and labour CHARACTERISTICS / APPLICATIONS Th S/P/A Innershield System is commonly used in the field of rail welding and repairs. It is usually designed for welding 2.0 mm (1/8 ) FCAW wire. Due to the high current insulating, spatter repelling and high thermal strength resting protection cap, covering the contact tip narrow gaps can be welded with out short arcs. With an OD of 10 mm this system is versatile. APPLICATION The S/P/A Narrow Gap Welding System Innershield is available in the length 90 mm (3.54 ) and 180 mm (7.10 ) and flexible applicable in rail joint welding, pipeline welding and repair work. The Innershield System is designed for a fluxe cored wire electrode of ø 2.0 mm. In addition to that we also provide appropriate welding torches from the shelf.

21 S/P/A NARROW GAP WELDING SYSTEMS 21 S/P/A NARROW GAP WELDING SYSTEMS INNERSHIELD Glimmer System PART NUMBER POSITION BEZEICHNUNG Contact Tube 180 mm 5 16, 1-part Protection Cap white, Ø10 mm Insulating Tube Glimmer 180 mm Narrow Gap Welding System Glimmer 180 mm, complete

22 S/P/A NARROW GAP WELDING SYSTEMS 22 S/P/A NARROW GAP WELDING SYSTEMS INNERSHIELD Metal System PART NUMBER POSITION METAL SYSTEM 90 MM Contact Tube 90 mm 5 16, 2-parts Insulating Ring PTFE Current Contact Tip, DHCA, M5 x 35.2 ID 2.4 mm Protection Cap Ø 10 mm, grey Insulating Tube 90 mm Cu, nickel-plated, isolated Narrow Gap Welding System Metal 90 mm, complete PART NUMBER POSITION METAL SYSTEM 180 MM Contact Tube 180 mm 5 16, 2-parts Insulating Ring PTFE Current Contact Tip, DHCA, M5 x 35.2 ID 2.4 mm Protection Cap Ø 10 mm, grey Insulating Tube 180 mm Cu, nickel-plated, isolated Narrow Gap Welding System Metal 180 mm, complete

23 S/P/A NARROW GAP WELDING SYSTEMS 23 S/P/A NARROW GAP WELDING SYSTEMS SPACE MIG Das S/P/A Narrow Gap Welding System SPACE is designed for MIG Applications in difficult to access areas. The Narrow Gap System SPACE is also equipped with a protection cap made of a high quality boron nitride ceramic. This ceramic is current insulating, extreme heat and thermal shock resistant and shows excellent spatter repelling characteristics. The current contact tube and tip are either coated with our approved insulating and heat resistant S/P/A WBC Coating or covered with an insulating tube which avoids short circuits. The slim gas nozzle design, equipped with our approved spatter repelling S/P/A WBC Coating, ensures best work piece accessibility. ADVANTAGES + improved weld seam visibility due to a very slim design + optimal root acquisition by aperture angle of far less than 60 + great savings in filler materials + increase service life due to optimal combination of basic materials + short circuits at narrow components are impossible CHARACTERISTICS / APPLICATIONS the system is available for almost any welding torch on the market. covers almost any possible MIG welding task available for groove depth of 60 mm (2.36 ), 90 mm (3.54 ), 120 mm (4.72 ) and 150 mm (5.90 ). Contact Tips for Wires 0.8 mm (.030 ), 1.0mm (.039 ), 1.2 mm (.045 ) and 1.6 mm (1/16 ) special lengths and designs are marketable TYPES SPACE Systems are suitable for Binzel 401 / 501 (or identical constructed torches) and Fronius AW Other welding torches available upon request.

24 S/P/A NARROW GAP WELDING SYSTEMS 24 S/P/A NARROW GAP WELDING SYSTEMS SPACE MIG Standard PART NUMBER POSITION NARROW GAP WELDING SYSTEM SPACE MIG STANDARD SUITABLE FOR BINZEL 401 / 501 (OR IDENTICAL CONSTRUCTED) Narrow Gap Welding Nozzle SPACE MIG Standard 60 mm, coated Narrow Gap Welding Nozzle SPACE MIG Standard 90 mm, coated Narrow Gap Welding Nozzle SPACE MIG Standard 120 mm, coated Narrow Gap Welding Nozzle SPACE MIG Standard 150 mm, coated Current Contact Tube SPACE MIG Standard, 60 mm Current Contact Tube SPACE MIG Standard, 90 mm Current Contact Tube SPACE MIG Standard, 120 mm Current Contact Tube SPACE MIG Standard, 150 mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Protection Cap grey SPACE MIG 9 mm Protective Tube SPACE MIG Protective Tube SPACE MIG Protective Tube SPACE MIG Protective Tube SPACE MIG Narrow Gap Welding System SPACE MIG Standard, cpl. 60 mm Narrow Gap Welding System SPACE MIG Standard, cpl. 90 mm Narrow Gap Welding System SPACE MIG Standard, cpl. 120 mm Narrow Gap Welding System SPACE MIG Standard, cpl. 150 mm

25 S/P/A NARROW GAP WELDING SYSTEMS 25 S/P/A NARROW GAP WELDING SYSTEMS SPACE MIG Fronius PART NUMBER POSITION NARROW GAP WELDING SYSTEM SPACE MIG FRONIUS SUITABLE FOR FRONIUS AW F Narrow Gap Welding Nozzle SPACE MIG Fronius 60 mm, coated F Narrow Gap Welding Nozzle SPACE MIG Fronius 90 mm, coated F Narrow Gap Welding Nozzle SPACE MIG Fronius 120 mm, coated F Narrow Gap Welding Nozzle SPACE MIG Fronius 150 mm, coated F 2 Current Contact Tube SPACE MIG Fronius, 60 mm F 2 Current Contact Tube SPACE MIG Fronius, 90 mm F 2 Current Contact Tube SPACE MIG Fronius, 120 mm F 2 Current Contact Tube SPACE MIG Fronius, 150 mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Current Contact Tip SPACE MIG mm Protection Cap grey SPACE MIG 9 mm Protective Tube SPACE MIG Protective Tube SPACE MIG Protective Tube SPACE MIG Protective Tube SPACE MIG F 5 Narrow Gap Welding System SPACE MIG Fronius, cpl. 60 mm F 5 Narrow Gap Welding System SPACE MIG Fronius, cpl. 90 mm F 5 Narrow Gap Welding System SPACE MIG Fronius, cpl. 120 mm F 5 Narrow Gap Welding System SPACE MIG Fronius, cpl. 150 mm

26 S/P/A COATINGS 26 S/P/A COATINGS» GAS NOZZLES p. 27» CURRENT CONTACT TIPS p. 28» SAW NOZZLES p. 29» WELDING DEVICES & FIXTURES p. 30 S/P/A Coatings were made to optimize the welding process in general. They are used for current contact tips, gas nozzles and machine parts which are exposed to high spatter impacts or need current insulating characteristics. Coatings supplied by S/P/A Welding Systems GmbH increase the duration of the components and help to improve the welding process due to their flexible applicable properties.

27 S/P/A COATINGS 27 S/P/A COATINGS GAS NOZZLES Coatings supplied by S/P/A can guarantee different characteristics such as current insulating- or best anti friction properties. For our gas nozzles we also offer our spatter repelling coating. This coating minimizes the cleaning process and interval and prolongs the service life of the gas nozzle. This is your contribution to the environment due to less wastage which saves money and you can increase productivity. ADVANTAGES + minimum cleaning effort + can be applied on any surface + less downtime (automation) + no anti stick sprays or pastes necessary + no toxic vapours + increased durability results in higher productivity CHARACTERISTICS / APPLICATIONS Spatter repelling It s our standard coating especially in combination with our shielding gas nozzles. This coating has extreme spatter repelling characteristics and stands for less cleaning work and increased service life of the gas nozzle. Thermal resistance up to 400 C. TYPES Gas Nozzles with S/P/A Coatings are available for all the standard MIG torches.

28 S/P/A COATINGS 28 S/P/A COATINGS CURRENT CONTACT TIPS For our current contact tips DHCA we offer our proven spatter resistant coating WBC. In addition the currentinsulating properties and the heat resistance of the coating provide an optimal supplement for each welding process such as root welding of heavy-walled pipes in pipeline construction. ADVANTAGES + minimum cleaning effort + no releasing agents required + S/P/A Coatings are suitable for all gas nozzles, contact tips and metals + flexible applicable due to different properties + no retrofitting problems CHARACTERISTICS / APPLICATIONS Spatter repelling and current insulating This coating provides excellent current insulating characteristics and has good spatter repelling properties. Especially used for Applications in automized welding with narrow bevel angles to avoid short circuits. Thermal resistance up to 600 C TYPES Current Contact Tips with S/P/A Coatings are available for any MIG Welding Torch.

29 S/P/A COATINGS 29 S/P/A COATINGS SAW NOZZLES SAW nozzles are also made out of our special copper alloy DHCA. The higher heat resistance (up to 850 C / 1562 F) ensures a prolonged service life compared to standard SAW nozzles made out of CuCrZr. In combination with our coatings WBC, boron nitride or AL 2 O 3 the durability can be increased significantly. At the same time a current insulation is guaranteed. ADVANTAGES + minimum cleaning effort + no releasing agents required + S/P/A Coatings are suitable for all gas nozzles, contact tips and metals + flexible applicable due to different properties + no retrofitting problems CHARACTERISTICS / APPLICATIONS Aluminium Oxide Coating Spatter repelling and current insulating This coating is extremely hard and resistant. In addition it is highly current insulating and spatter repelling. Especially suitable for all SAW tips which are exposed to high temperatures. Thermal resistance up to 1200 C TYPES SAW Nozzles with S/P/A Coatings are available for all SAW systems

30 S/P/A COATINGS 30 S/P/A COATINGS WELDING DEVICES & FIXTURES As well as on our products S/P/A DHCA Current Contact Tips the WBC coating can also be applied on welding devices, such as covers and fixture elements in the automated welding sector. The cleaning of the components which are exposed to welding spatter is simple and increases the service life of the individual components. The use of harmful and environmentally polluting welding sprays can be avoided. ADVANTAGES + minimum cleaning effort + no releasing agents required + S/P/A Coatings are suitable for all gas nozzles, contact tips and metals + flexible applicable due to different properties + no retrofitting problems CHARACTERISTICS / APPLICATIONS WBC Coatings Spatter repelling and current insulating This coating provides excellent current insulating characteristics and has good spatter repelling properties. Thermal resistance up to 400 C TYPES All welding fixtures and covers as well as retaining devices can be coated with our various S/P/A Coatings

31 S/P/A PURGING SYSTEM 31 S/P/A PURGING SYSTEM

32 S/P/A PURGING SYSTEM 32 S/P/A PURGING SYSTEM High production standards are demanded by our customers. Industries like the pharmaceutical-, food and beverage- and energy industry require the highest quality in welding. Therefore, the use of an efficient Purging System such as made by S/P/A to avoid stains and guarantees a perfect root weld. ADVANTAGES + ease of operation + covers pipe diameters from Ø 50 mm (2 ) to Ø 500 mm (20 ) + highly flexible for different pipe diameters and pipe elbows + cost effective pricing thanks to modular system + high durability and highest quality of single components + quick installation and removal ensured + optimal sealing through variable configuration of sealing / supporting discs CHARACTERISTICS / APPLICATIONS The S/P/A Purging System is perfectly applicable in the field of pipe welding mainly made out of VA and Duplex Steal. In general the welding process will be optimized and insuresa welding process stability. The S/P/A Purging System is designed for purging pipes up to a diameter of 500 mm (20 ).The smallest pipe diameter you can purge is 50 mm (2 ). To guarantee a perfect fitting of the system, the out diameter of the sealing discs shall be 10 mm (0.39 ) and the supporting discs shall be 20 mm (0.79 ) smaller than the pipe insidediameter. TYPES Das S/P/A Purging System consists of high temperature resistant silicone sealing discs and aluminium supporting discs assuring a perfect stabilisation and sealing of the pipe. Further it has a sintered brass gas diffuser providing a homogenous gas flow. In combination with a tackle the S/P/A Purging System can be positioned and removed easily and quickly in the pipe. At the other end of the system a small gas distributor ensures that gas can leak and the gas pressure in the S/P/A Purging System remains constant. This guarantees a perfect protection of the root seam. The connecting device between the sealing and supporting discs is available in a fixed or flexible version to allow ideal access to pipe elbows.

33 S/P/A PURGING SYSTEM 33 S/P/A PURGING SYSTEM

34 S/P/A PURGING SYSTEM 34 S/P/A PURGING SYSTEM PART NUMBER POSITION S/P/A PURGING SYSTEM Root Purging Element D Root Purging Element D small Root Purging Element B Root Purging Element C Root Purging Element C small Root Purging Element A Root Purging Element A small Hitch for Root Purging Element D Hitch for Root Purging Element D small Connecting Element E stiff 230 mm Connecting Element E stiff 480 mm Connecting Element F flexible 230 mm Connecting Element F flexible 480 mm 8 9 Supporting Discs Ø mm Sealing Discs Ø mm Towing Rope NIRO ø 3 mm, 10 m, complete Forming Gas Hose 10 m, complete Forming Gas Case 2010 complete (contents on request) Forming Gas Case 2011 complete (contents on request)

35 S/P/A SAW SYSTEMS 35 S/P/A SAW SYSTEMS

36 S/P/A SAW SYSTEMS 36 S/P/A SAW SYSTEMS In the field of submerged arc welding S/P/A provides special solutions. All SAW nozzles are made out of our high-thermal resistant copper alloy DHCA. On request and for Applications such as longitudinal welding of tubes our proven S/P/A Coatings can also be applied. Complete SAW nozzle devices and wire straightening tools and wire feeder rolls for i.e. Lincoln Electric, ESAB and HAANE complete our program. ADVANTAGES + thermal strength up to 850 C + highly wear and tear resistant (i. e. long hole bore) + all bore diameters available + high electrical and thermal conductivity + environmentally friendly due to less copper waste CHARACTERISTICS / APPLICATIONS The DHCA (Dispersion Hardened Copper Alloy) SAW Nozzles are made of a dispersed hardened copper alloy. Compared to standard CuCrZr material a copper based composite material is created, with a homogeneous distribution of ultra fine and thermally stable oxides and carbides. As a result, high electrical and thermal conductivity, high strength, wear resistance and high temperature stability are guaranteed. The consolidation is done by cold-pressing of the milled powder and hot-extrusion of the billets into rods. S/P/A is in no way affiliated with above named companies. The parts advertised for sale are no genuine parts, but may be parts made for and by S/P/A Welding Systems GmbH. References to above named companies and numbers are for your convenience only.

37 WELDING TORCHES 37 WELDING TORCHES» MIG WELDING TORCHES p. 38» TIG WELDING TORCHES p. 73» FUME EXTRACTION WELDING TORCHES p. 115» PUSH-PULL WELDING TORCHES p. 129» PLASMA WELDING AND p. 147 CUTTING TORCHES» CLADDING TORCHES p. 158» SPECIAL WELDING TORCHES p. 161

38 WELDING TORCHES 38 MIG WELDING TORCHES gas-cooled water-cooled MIG Machine Torches ARS 200 Vortex p. 39 ARS 300 G p. 41 ARS 400 G p. 43 SPA 380 G p. 45 FKS 300 G-D p. 47 ARS 350 W p. 49 FKS 300 W p. 51 FKS 400 W Ergo p. 53 ARS 510 W p. 55 SPA 500 W p. 57 SPA 505 W p. 59 SPA 560 W p. 61 FKS 500 WD p. 63 ARgo MIG 550 p. 65 SPA M 600 W p. 67 M 600-AUT p. 69 RGA 505 W-AUT p. 71

39 WELDING TORCHES 39 MIG WELDING TORCHES gas-cooled ARS 200 Vortex Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 220 A (accor. to EN ) Rating Gas Mix: 200 A (ArCO 2 / M21) Duty 60% Wire-Diameter: 0,6 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Euro ARS ARS ARS Euro / Spring Pins ARS ARS ARS Part numbers and prices of torch components upon request.

40 WELDING TORCHES 40 Handschweißbrenner MIG WELDING TORCHES Welding Torch gas-cooled ARS 200 Vortex 1A A 13A

41 WELDING TORCHES 41 MIG WELDING TORCHES gas-cooled ARS 300 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 340 A (accor. to EN ) Rating Gas Mix: 220 A (ArCO 2 / M21) Duty 60% Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Euro ARS ARS ARS Euro / Spring Pins ARS ARS ARS Part numbers and prices of torch components upon request.

42 WELDING TORCHES 42 Handschweißbrenner Welding Torch MIG WELDING TORCHES gas-cooled ARS 300 G 1A A 7 7A

43 WELDING TORCHES 43 MIG WELDING TORCHES gas-cooled ARS 400 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) Rating Gas Mix: 220 A (ArCO 2 / M21) Duty 60% Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Euro ARS ARS ARS Euro / Spring Pins ARS ARS ARS Part numbers and prices of torch components upon request.

44 WELDING TORCHES 44 Handschweißbrenner Welding Torch MIG WELDING TORCHES gas-cooled ARS 400 G 1A A 7 7A

45 WELDING TORCHES 45 MIG WELDING TORCHES gas-cooled SPA 380 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 350 A (accor. to EN ) Rating Gas Mix: 320 A (ArCO 2 / M21) Duty 35 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle Ergo Bladeswitch Handle Part numbers and prices of torch components upon request.

46 WELDING TORCHES 46 MAG-Schweißbrenner MIG-Welding Torch MIG WELDING TORCHES gas-cooled SPA 380 G

47 WELDING TORCHES 47 MIG WELDING TORCHES gas-cooled FKS 300 G-D Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Rating Gas Mix: 270 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Minihandle, Euro Plug Minihandle, Spring Loaded Pins Part numbers and prices of torch components upon request.

48 WELDING TORCHES 48 MIG WELDING TORCHES gas-cooled FKS 300 G-D

49 WELDING TORCHES 49 MIG WELDING TORCHES water-cooled ARS 350 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Rating Gas Mix: 250 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Euro ARS ARS ARS Euro, Spring Loaded Pins ARS ARS ARS Part numbers and prices of torch components upon request.

50 WELDING TORCHES 50 MIG WELDING TORCHES water-cooled ARS 350 W 1A A

51 WELDING TORCHES 51 MIG WELDING TORCHES water-cooled FKS 300 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 160 A (accor. to EN ) Rating Gas Mix: 140 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,6 1,0 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle, Micro, Euro Connection Ergo-Handle, Blade, Euro Connection Part numbers and prices of torch components upon request.

52 Handschweißbrenner Welding Torch MIG WELDING TORCHES water-cooled WELDING TORCHES 52 FKS 300 W

53 WELDING TORCHES 53 MIG WELDING TORCHES water-cooled FKS 400 W Ergo Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) Rating Gas Mix: 330 A (ArCO 2 / M21) Duty 100% Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle, Micro, Euro Connection Ergo-Handle, Blade, Euro Connection Ergo-Handle, Micro, Spring Loaded Pins Ergo-Handle, Blade, Spring Loaded Pins Part Numbern and Preise der einzelnen Brennerbauteile auf Anfrage.

54 WELDING TORCHES 54 MIG WELDING TORCHES water-cooled FKS 400 W Ergo

55 WELDING TORCHES 55 MIG WELDING TORCHES water-cooled ARS 510 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 500 A (accor. to EN ) Rating Gas Mix: 450 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 1,0 2,0 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Euro ARS ARS ARS Euro / Spring Pins ARS ARS ARS Part numbers and prices of torch components upon request.

56 WELDING TORCHES 56 MIG WELDING TORCHES water-cooled ARS 510 W 1A A

57 WELDING TORCHES 57 MIG WELDING TORCHES water-cooled SPA 500 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 500 A (accor. to EN ) Rating Gas Mix: 450 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 1,0 2,4 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle Ergo Bladeswitch Handle Part numbers and prices of torch components upon request.

58 WELDING TORCHES 58 Handschweißbrenner Welding Torch MIG WELDING TORCHES water-cooled SPA 500 W

59 WELDING TORCHES 59 MIG WELDING TORCHES water-cooled SPA 505 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 550 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 2,4 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle Ergo Bladeswitch Handle Ergo-Handle and Spring Loaded Pins Part numbers and prices of torch components upon request.

60 WELDING TORCHES 60 Handschweißbrenner MIG WELDING TORCHES Welding Torch water-cooled SPA 505 W

61 WELDING TORCHES 61 MIG WELDING TORCHES water-cooled SPA 560 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 550 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Ergo-Handle Part numbers and prices of torch components upon request.

62 WELDING TORCHES 62 MIG WELDING TORCHES water-cooled SPA 560 W

63 WELDING TORCHES 63 MIG WELDING TORCHES water-cooled FKS 500 WD Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 560 A (accor. to EN ) Rating Gas Mix: 520 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m FKS-Handle S S S Part numbers and prices of torch components upon request.

64 WELDING TORCHES 64 MIG WELDING TORCHES water-cooled FKS 500 WD

65 WELDING TORCHES 65 MIG WELDING TORCHES water-cooled ARgo MIG 550 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 550 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m ARGO MIG-Handle Part numbers and prices of torch components upon request.

66 WELDING TORCHES 66 MIG WELDING TORCHES water-cooled ARgo MIG

67 WELDING TORCHES 67 MIG WELDING TORCHES water-cooled SPA M 600 W TECHNICAL DATA Rating CO 2 : 600 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Swan Neck 45 Euro Connection Swan Neck, kurz 45 Euro Connection Swan Neck 60 Euro Connection Swan Neck 45 Euro Connection spring mounted pins S S2 Part numbers and prices of torch components upon request.

68 WELDING TORCHES 68 MIG WELDING TORCHES water-cooled SPA M 600 W

69 WELDING TORCHES 69 MIG WELDING TORCHES MIG Machine Torches M 600-AUT Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 600 A (accor. to EN ) Rating Gas Mix: 500 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m With straight neck S S S9 With 22 neck S S S5 With 45 neck S S S6 Part numbers and prices of torch components upon request.

70 WELDING TORCHES 70 MIG WELDING TORCHES MIG Machine Torches M 600-AUT

71 WELDING TORCHES 71 MIG WELDING TORCHES MIG Machine Torches RGA 505 W-AUT Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 500 A (accor. to EN ) Rating Gas Mix: 450 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 1,0 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m A A A Part numbers and prices of torch components upon request.

72 WELDING TORCHES 72 MIG WELDING TORCHES MIG Machine Torches RGA 505 W-AUT

73 WELDING TORCHES 73 TIG WELDING TORCHES gas-cooled Water Cooled TIG Machine Torches SR 17 G p. 74 SR 17 Flex p. 76 SR 24 G p. 78 TL 210 p. 80 TG 5 p. 82 AB 200 p. 84 SR 300 G-HD p. 86 MR 140 W p. 88 SR 24 W p. 90 SR 20 W p. 92 CK 230 p. 94 CK 230 Flex p. 96 TL 18 p. 98 TL 18 Flex p. 100 TW 5-AP p. 102 TL-510 p. 104 AUT-WIG 200 G p. 106 AUT-WIG 200 W p. 108 AUT-WIG 400 W p. 110 AUT-WIG 500 W p. 112

74 WELDING TORCHES 74 TIG WELDING TORCHES Gas-cooled SR 17 G Errors and omissions excepted TECHNICAL DATA Rating: DC:140 A (accor. to EN ) AC:125 A Duty 35% Tungsten Electrodes: 0,5 2,4 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 3-pole Gun Plug Body GZ0 and Tuchel Plug 3-pole Gun Plug Body WTG Part numbers and prices of torch components upon request.

75 WELDING TORCHES 75 TIG WELDING TORCHES gas-cooled SR 17 G 2 3/8-24G /8-32G G1/ M12x /8-24G G1/ /8-24G M12x1 36 M12x /8-24G

76 WELDING TORCHES 76 TIG WELDING TORCHES gas-cooled SR 17 FLEX Errors and omissions excepted TECHNICAL DATA Rating: DC:140 A (accor. to EN ) AC:125 A Duty 35% Tungsten Electrodes: 0,5 2,4 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m Single Connection and Tuchel Plug 3-pole Gun Plug Body GZ0 and Tuchel Plug 3-pole Part numbers and prices of torch components upon request.

77 WELDING TORCHES 77 TIG WELDING TORCHES gas-cooled SR 17 FLEX 2 3 3/8-24G /8-32G G1/ /8-24G 26

78 WELDING TORCHES 78 TIG WELDING TORCHES gas-cooled SR 24 G Errors and omissions excepted TECHNICAL DATA Rating: DC: 110 A (accor. to EN ) AC: 95 A Duty 35% Tungsten Electrodes: 0,5 1,6 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 3-pole Gun Plug Body GZ0 and Tuchel Plug 3-pole Part numbers and prices of torch components upon request.

79 WELDING TORCHES 79 TIG WELDING TORCHES gas-cooled SR 24 G ,5 16,

80 WELDING TORCHES 80 TIG WELDING TORCHES gas-cooled TL 210 Errors and omissions excepted TECHNICAL DATA Rating: DC: 200 A (accor. to EN ) AC: 200 A Duty 100% Tungsten Electrodes: 1,0 4,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole Single Connection and Tuchel Plug 5-pole Gun Plug Body GZ Part numbers and prices of torch components upon request.

81 WELDING TORCHES 81 TIG WELDING TORCHES gas-cooled TL /8-32G M12x G1/ M12x G1/ M12x /8-18G 41 5/8-18G M12x1

82 WELDING TORCHES 82 TIG WELDING TORCHES gas-cooled TG 5 Errors and omissions excepted TECHNICAL DATA Rating: DC: 250 A (accor. to EN ) AC: 200 A Duty 60% Tungsten Electrodes: 1,0 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 3-pole Part numbers and prices of torch components upon request.

83 WELDING TORCHES 83 TIG WELDING TORCHES gas-cooled TG G1/

84 WELDING TORCHES 84 TIG WELDING TORCHES gas-cooled AB 200 Errors and omissions excepted TECHNICAL DATA Rating: DC: 260 A (accor. to EN ) AC: 200 A Duty 35% Tungsten Electrodes: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 3-pole Gun Plug Body WKZ and Tuchel Plug 3-pole Gun Plug Body WTG Part numbers and prices of torch components upon request.

85 WELDING TORCHES 85 TIG WELDING TORCHES gas-cooled AB G1/ G1/ M12x

86 WELDING TORCHES 86 TIG WELDING TORCHES gas-cooled SR 300 G-HD Heavy duty welding Applications, very high air-cooled capacity, no expense for water cooling systems, high flexibility for field Applications. Assembling with standard SR26 consumables. Verx flexible cable assembly. Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) 250 A Duty 35% Tungsten Electrodes: 1,6 4,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Handle with Single Switch, 5-pole plug Handle with Double Switch, 5-pole plug Part numbers and prices of torch components upon request.

87 WELDING TORCHES 87 TIG WELDING TORCHES gas-cooled SR 300 G-HD

88 WELDING TORCHES 88 TIG WELDING TORCHES water-cooled MR 140 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 140 A (accor. to EN ) 140 A Duty 100% Tungsten Electrodes: 1,0 2,4 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 5-pole Gun Plug Body BSB and Tuchel Plug 5-pole Part numbers and prices of torch components upon request.

89 WELDING TORCHES 89 TIG WELDING TORCHES water-cooled MR 140 W G1/4 M12x G3/

90 WELDING TORCHES 90 TIG WELDING TORCHES water-cooled SR 24 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 140 A (accor. to EN ) 125 A Duty 100% Tungsten Electrodes: 0,5 2,4 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Double Switch, Single Connection, Tuchel Plug 3-pole Double Switch, Central GZO, Tuchel Plug 3-pole Part numbers and prices of torch components upon request.

91 WELDING TORCHES 91 TIG WELDING TORCHES water-cooled SR 24 W ,5 5 16,

92 WELDING TORCHES 92 TIG WELDING TORCHES water-cooled SR 20 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 220 A (accor. to EN ) Rating Gas Mix: 200 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 3-pole Gun Plug Body WZ0 and Tuchel Plug 3-pole Gun Plug Body WTW Part numbers and prices of torch components upon request.

93 WELDING TORCHES 93 TIG WELDING TORCHES water-cooled SR 20 W ,5 5 16,

94 WELDING TORCHES 94 TIG WELDING TORCHES water-cooled CK 230 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) 300 A Duty 100% Tungsten Electrodes: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole Single Connection and Tuchel Plug 5-pole Gun Plug Body WZ Part numbers and prices of torch components upon request.

95 WELDING TORCHES 95 TIG WELDING TORCHES water-cooled CK /8-24G LH , /8-24G LH /8-24G LH 35

96 WELDING TORCHES 96 TIG WELDING TORCHES water-cooled CK 230 Flex Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) 300 A Duty 100% Tungsten Electrodes: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole F F Single Connection and Tuchel Plug 5-pole F F Part numbers and prices of torch components upon request.

97 WELDING TORCHES 97 TIG WELDING TORCHES water-cooled CK 230 Flex /8-24G LH , /8-24G LH /8-24G LH 35

98 WELDING TORCHES 98 TIG WELDING TORCHES water-cooled TL 18 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 350 A (accor. to EN ) 350 A Duty 100% Tungsten Electrodes: 0,5 4,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole Single Connection and Tuchel Plug 5-pole Part numbers and prices of torch components upon request.

99 WELDING TORCHES 99 TIG WELDING TORCHES water-cooled TL /8-24G LH /8-24G LH /8-24G LH 37

100 WELDING TORCHES 100 TIG WELDING TORCHES water-cooled TL 18 Flex Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 160 A (accor. to EN ) 140 A Duty 60% Tungsten Electrodes: 0,6 1,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole F F Single Connection and Tuchel Plug 5-pole F F Part numbers and prices of torch components upon request.

101 WELDING TORCHES 101 TIG WELDING TORCHES water-cooled TL 18 Flex /8-24G LH /8-24G LH /8-24G LH 37

102 WELDING TORCHES 102 TIG WELDING TORCHES water-cooled TW 5-AP Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 160 A (accor. to EN ) 140 A Duty 60% Tungsten Electrodes: 0,6 1,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection and Tuchel Plug 5-pole Part numbers and prices of torch components upon request.

103 WELDING TORCHES 103 TIG WELDING TORCHES water-cooled TW 5-AP

104 WELDING TORCHES 104 TIG WELDING TORCHES water-cooled TL-510 Errors and omissions excepted TECHNICAL DATA Rating: DC: 500 A AC: 400 A Duty 60% Tungsten Electrodes: 1,6 4,8 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Compact Connection and Tuchel Plug 5-pole Single Connection and Tuchel Plug 5-pole Part numbers and prices of torch components upon request.

105 WELDING TORCHES 105 TIG WELDING TORCHES water-cooled TL /8-24G LH /8-24G LH /8-24G LH 37

106 WELDING TORCHES 106 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 200 G Errors and omissions excepted TECHNICAL DATA Rating: 200 A (accor. to EN ) 180 A Duty 60% Tungsten Electrodes: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection Gun Plug Body GZO Part numbers and prices of torch components upon request.

107 WELDING TORCHES 107 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 200 G M8x1 17 M12x1 M12x M12x1 5 M12x G1/4

108 WELDING TORCHES 108 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 200 W Errors and omissions excepted TECHNICAL DATA Rating: 220 A (accor. to EN ) 200 A Duty 60% Tungsten Electrodes: 0,5 3,2 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection Gun Plug Body WZO Gun Plug Body WZ Part numbers and prices of torch components upon request.

109 WELDING TORCHES 109 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 200 W

110 WELDING TORCHES 110 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 400 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) 320 A Duty 60% Tungsten Electrodes: 0,5 4,0 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection Gun Plug Body WZO Gun Plug Body WZ Part numbers and prices of torch components upon request.

111 WELDING TORCHES 111 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 400 W

112 WELDING TORCHES 112 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 500 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 500 A (accor. to EN ) 400 A Duty 60% Tungsten Electrodes: 2,4 6,4 mm PART NUMBER CABLE ASSEMBLY 4 m 8 m Single Connection 200mm Single Connection 500mm Part numbers and prices of torch components upon request.

113 WELDING TORCHES 113 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 500 W (500)

114 WELDING TORCHES 114 TIG WELDING TORCHES TIG Machine Torches AUT-WIG 500 W

115 WELDING TORCHES 115 FUME EXTRACTION WELDING TORCHES gas-cooled Water Cooled RGA 240 G p. 116 RGA 252 G p. 118 RGA 400 G p. 120 RGA 282 W p. 123 RGA FKS 400 W p. 125 RGA 505 W p. 127 RGA KIT p. 122

116 WELDING TORCHES 116 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 240 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 250 A (accor. to EN ) Rating Gas Mix: 220 A (ArCO 2 / M21) Duty 35% Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

117 WELDING TORCHES 117 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 240 G

118 WELDING TORCHES 118 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 252 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 180 A (accor. to EN ) Rating Gas Mix: 150 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,0 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

119 WELDING TORCHES 119 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 252 G

120 WELDING TORCHES 120 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 400 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) Rating Gas Mix: 350 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

121 WELDING TORCHES 121 FUME EXTRACTION WELDING TORCHES gas-cooled RGA 400 G

122 WELDING TORCHES 122 FUME EXTRACTION WELDING TORCHES gas-cooled / Water Cooled RGA KIT Version A Version B Errors and omissions excepted TECHNICAL DATA RGA-Kit Version A + B for upgrading of existing standard MIG torches, to fit to Ø 24 mm nozzle and to torch neck from Ø 14 mm to 22 mm To fit to Ø24 mm nozzle (for example SB 360G / SB 400W / SB 500W) to fit to torch neck from Ø 14 mm to 22 mm 6 2 mm Part numbers and prices of torch components upon request.

123 WELDING TORCHES 123 FUME EXTRACTION WELDING TORCHES water-cooled RGA 282 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 280 A (accor. to EN ) Rating Gas Mix: 250 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

124 WELDING TORCHES 124 FUME EXTRACTION WELDING TORCHES water-cooled RGA 282 W

125 WELDING TORCHES 125 FUME EXTRACTION WELDING TORCHES water-cooled RGA FKS 400 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) Rating Gas Mix: 350 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

126 WELDING TORCHES 126 FUME EXTRACTION WELDING TORCHES water-cooled RGA FKS 400 W

127 WELDING TORCHES 127 FUME EXTRACTION WELDING TORCHES water-cooled RGA 505 W Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 500 A (accor. to EN ) Rating Gas Mix: 450 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m Standard Plug Spring Loaded Pins Part numbers and prices of torch components upon request.

128 WELDING TORCHES 128 FUME EXTRACTION WELDING TORCHES water-cooled RGA 505 W

129 WELDING TORCHES 129 PUSH-PULL WELDING TORCHES gas-cooled Water Cooled PPL 270 p. 130 PPL 360 p. 132 APL PP 300 G p. 134 PPW 400 p. 136 APW 400 p. 138 APW 450 p. 141 APW 530 p. 144

130 WELDING TORCHES 130 PUSH-PULL WELDING TORCHES gas-cooled PPL 270 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Rating Gas Mix: 270 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 12 m With straight neck With 45 neck Part numbers and prices of torch components upon request.

131 WELDING TORCHES 131 PUSH-PULL WELDING TORCHES gas-cooled Handschweißbrenner Welding Torch PPL Brennerbauteile Brennerhals gerade PPL Torch Components Swan Neck straight PPL 270 Brennerhals gebogen PPL Swan Neck 45 PPL Düsenstock M 6 kurz / Tip Adapter M 6 short Düsenstock M 8 kurz / Tip Adapter M 8 short Düsenstock M 6 lang / Tip Adapter M 6 long Düsenstock M 8 lang / Tip Adapter M 8 long

132 WELDING TORCHES 132 PUSH-PULL WELDING TORCHES gas-cooled PPL 360 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Rating Gas Mix: 270 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight neck With 45 neck Part numbers and prices of torch components upon request.

133 WELDING TORCHES 133 PUSH-PULL WELDING TORCHES gas-cooled PPL

134 WELDING TORCHES 134 PUSH-PULL WELDING TORCHES gas-cooled APL PP 300 G Ergonomic design, with ball joint for best handling. Optional with various trigger modul solutions. Push-Pull Welding Torch ARgo-PP with patented new handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) 250 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight neck With 45 neck Part numbers and prices of torch components upon request.

135 WELDING TORCHES 135 PUSH-PULL WELDING TORCHES Push-Pull-Handschweißbrenner gas-cooled Push-Pull-Welding Torch ARgo PP 300 G gasgekühlt air cooled APL PP 300 G Montage Zusatzgriff: -kurze Schrauben entfernen (Pos.33) Assembling -Zusatzgriff Pistol ansetzen Grip Handle: -lange Schrauben einsetzen (Pos.51) + remove short screws (Pos. 33) + Assembling bring the Pistol Pistol Grip Grip in position Handle: + -remove insert long short screws screws (Pos. (Pos.33) 51) -bring the Pistol Grip in position -insert long screws (Pos.51)

136 WELDING TORCHES 136 PUSH-PULL WELDING TORCHES water-cooled PPW 400 Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) Rating Gas Mix: 350 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight neck With 45 neck Part numbers and prices of torch components upon request.

137 WELDING TORCHES 137 PUSH-PULL WELDING TORCHES water-cooled PPW

138 WELDING TORCHES 138 PUSH-PULL WELDING TORCHES water-cooled APW 400 Ergonomic design, with ball joint for best handling. Optional with various trigger modul solutions. Push-Pull Welding Torch ARgo-PP with patented new handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A (accor. to EN ) 350 A (ArCO 2 / M21) Duty 100 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight Neck, Euro-Connector With 35 Neck, Euro-Connector Different connections on request Part numbers and prices of torch components upon request.

139 WELDING TORCHES 139 PUSH-PULL WELDING TORCHES water-cooled APW 400 Push-Pull welding torch with new patented handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Wire inlet fitting with sight drilling Setting of the contact pressure Screwable and turnable torch body Colour coded drive roll and pressure roll Opional trigger modul solutions Up / Down or potentiometer etc. Flexible cable support with ball joint Change to pistol grip handle configuration within 1 minute Also aivailable as AUTOMATIC Torch version

140 WELDING TORCHES 140 PUSH-PULL WELDING TORCHES Push-Pull-Handschweißbrenner water-cooled Push-Pull-Welding Torch ARgo PP 300 G gasgekühlt air cooled APW 400 Montage Zusatzgriff: -kurze Schrauben entfernen (Pos.33) Assembling -Zusatzgriff Pistol ansetzen Grip Handle: -lange Schrauben einsetzen (Pos.51) + remove short screws (Pos. 33) + Assembling bring the Pistol Pistol Grip Grip in position Handle: + -remove insert long short screws screws (Pos. (Pos.33) 51) -bring the Pistol Grip in position -insert long screws (Pos.51)

141 WELDING TORCHES 141 PUSH-PULL WELDING TORCHES water-cooled APW 450 Ergonomic design, with ball joint for best handling. Optional with various trigger modul solutions. Push-Pull Welding Torch ARgo-PP with patented new handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 450 A (accor. to EN ) 360 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,2 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight Neck, Euro-Connector With 35 Neck, Euro-Connector Part numbers and prices of torch components upon request.

142 WELDING TORCHES 142 PUSH-PULL WELDING TORCHES water-cooled APW 450 Push-Pull welding torch with new patented handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Wire inlet fitting with sight drilling Setting of the contact pressure Screwable and turnable torch body Colour coded drive roll and pressure roll Opional trigger modul solutions Up / Down or potentiometer etc. Flexible cable support with ball joint Change to pistol grip handle configuration within 1 minute Also aivailable as AUTOMATIC Torch version

143 WELDING TORCHES 143 PUSH-PULL WELDING TORCHES Push-Pull-Handschweißbrenner water-cooled Push-Pull-Welding Torch ARgo PP 300 G gasgekühlt air cooled APW 450 Montage Zusatzgriff: -kurze Schrauben entfernen (Pos.33) Assembling -Zusatzgriff Pistol ansetzen Grip Handle: -lange Schrauben einsetzen (Pos.51) + remove short screws (Pos. 33) + Assembling bring the Pistol Pistol Grip Grip in position Handle: + -remove insert long short screws screws (Pos. (Pos.33) 51) -bring the Pistol Grip in position -insert long screws (Pos.51)

144 WELDING TORCHES 144 PUSH-PULL WELDING TORCHES water-cooled APW 530 Ergonomic design, with ball joint for best handling. Optional with various trigger modul solutions. Push-Pull Welding Torch ARgo-PP with patented new handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 530 A (accor. to EN ) 450 A (ArCO 2 / M21) Duty 60 % Wire-Diameter: 0,8 1,6 mm PART NUMBER CABLE ASSEMBLY 6 m 8 m 10 m With straight Neck, Euro-Connector With 35 Neck, Euro-Connector Different connections on request Part numbers and prices of torch components upon request.

145 WELDING TORCHES 145 PUSH-PULL WELDING TORCHES water-cooled APW 450 Push-Pull welding torch with new patented handle solution for standard or pistol grip style choose the best handle version depending on welding position just with one torch system! Wire inlet fitting with sight drilling Setting of the contact pressure Screwable and turnable torch body Colour coded drive roll and pressure roll Opional trigger modul solutions Up / Down or potentiometer etc. Flexible cable support with ball joint Change to pistol grip handle configuration within 1 minute Also aivailable as AUTOMATIC Torch version

146 WELDING TORCHES 146 PUSH-PULL WELDING TORCHES Push-Pull-Handschweißbrenner water-cooled Push-Pull-Welding Torch ARgo PP 300 G gasgekühlt air cooled APW 530 Montage Zusatzgriff: -kurze Schrauben entfernen (Pos.33) Assembling -Zusatzgriff Pistol ansetzen Grip Handle: -lange Schrauben einsetzen (Pos.51) + remove short screws (Pos. 33) + Assembling bring the Pistol Pistol Grip Grip in position Handle: + -remove insert long short screws screws (Pos. (Pos.33) 51) -bring the Pistol Grip in position -insert long screws (Pos.51)

147 WELDING TORCHES 147 PLASMA WELDING AND CUTTING TORCHES Plasma Welding Torches Gas cooled Plasma Cutting Torches Water-Cooled PHB / PMB 50 p. 148 PHB / PMB 150 p. 150 PLA 45 p. 152 PLA 85 p. 154 PHB / PMB 120 S p. 156

148 WELDING TORCHES 148 PLASMA WELDING TORCHES gas-cooled PHB / PMB 50 Errors and omissions excepted TECHNICAL DATA Rating: 50 A Gas Supply: Plasma-Air / Shielding Gas Duty 60 % Plasma-Air / Shielding Gas: G1/4 / G1/4 left PART NUMBER CABLE ASSEMBLY 3 m Welding Torch cpl Machine Torch cpl Machine Torch angular, cpl Part numbers and prices of torch components upon request.

149 WELDING TORCHES 149 PLASMA WELDING TORCHES gas-cooled PHB / PMB

150 WELDING TORCHES 150 PLASMA WELDING TORCHES gas-cooled PHB / PMB 150 Errors and omissions excepted TECHNICAL DATA Rating: 150 A Gas Supply: Plasma-Air / Shielding Gas Duty 60 % Plasma-Air / Shielding Gas: G1/4 / G1/4 left PART NUMBER CABLE ASSEMBLY 3 m Welding Torch cpl Machine Torch cpl Machine Torch angular, cpl Part numbers and prices of torch components upon request.

151 WELDING TORCHES 151 PLASMA WELDING TORCHES gas-cooled PHB / PMB

152 WELDING TORCHES 152 PLASMA CUTTING TORCHES water-cooled PLA 45 Errors and omissions excepted TECHNICAL DATA Rating: 45 A Gas Supply: Single Gas Duty 60 % Plasma-Air: l/min PART NUMBER CABLE ASSEMBLY 4 m 6 m Ergo-Handle Part numbers and prices of torch components upon request.

153 WELDING TORCHES 153 PLASMA CUTTING TORCHES water-cooled PLA

154 WELDING TORCHES 154 PLASMA CUTTING TORCHES water-cooled PLA 85 Errors and omissions excepted TECHNICAL DATA Rating: 85 A Gas Supply: Single Gas Duty 60 % Plasma-Air: l/min Cooling Air: Operating Pressure: Afterflow: Capacity up to: 110 l/min ca. 5 bar ca. 20 s 20 mm PART NUMBER CABLE ASSEMBLY 4 m 6 m Ergo-Handle Part numbers and prices of torch components upon request.

155 WELDING TORCHES 155 PLASMA CUTTING TORCHES water-cooled PLA

156 WELDING TORCHES 156 PLASMA CUTTING TORCHES water-cooled PHB / PMB 120 S Errors and omissions excepted TECHNICAL DATA Rating: 120 A Gas Supply: Single Gas Duty 60 % Plasma-Air: l/min Cooling Air: Operating Pressure: Afterflow: Capacity up to: 130 l/min ca. 5 bar ca. 20 s 30 mm PART NUMBER CABLE ASSEMBLY 6 m PHB Hand Cutting Torch PMB Machine Cutting Torch Part numbers and prices of torch components upon request.

157 WELDING TORCHES 157 PLASMA CUTTING TORCHES water-cooled PHB / PMB 120 S

158 WELDING TORCHES 158 CLADDING TORCHES Water Cooled CLW 200 p. 159 CLW 305 p. 160

159 WELDING TORCHES 159 CLADDING TORCHES water-cooled CLW 200 Efficient water-cooled TIG cladding GTAW coldwire torch for automated inner tube welding. Torch head available in 30, 45 and 90. Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 200 A (accor. to EN ) Duty 100 % Electrode: 1,6 2,4 mm Clamping-Ø: 30 mm

160 WELDING TORCHES 160 CLADDING TORCHES water-cooled CLW 305 Efficient water-cooled TIG cladding GTAW hot- or coldwire torch for automated inner tube welding. Torch heads available in: 15, 30, 45, 65, 75, 90. Length of torch: 600 mm (23.6 ), 1000 mm (39.3 ) and 1500 mm (59 ) extended version, depending on connector to: 1000 mm (40.6 ), 1400 mm (56.4 ) and 1900 mm (76 ). Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Duty 100 % Wire-Diameter: 2,4 3,2 mm Clamping-Ø: 35 mm

161 WELDING TORCHES 161 SPECIAL WELDING TORCHES AS 200 G p. 162 gas-cooled AS 380 W-Spot p. 163 water-cooled SPACE-Flux 300G p. 164 Flux-Cored Welding Torch TW 6 TIG p. 166 hot- and cold-wire torch AUT-TIG 300 p. 168 water-cooled

162 WELDING TORCHES 162 SPECIAL WELDING TORCHES gas-cooled AS 200 G Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 240 A DC 200 A AC Duty 35% Tungsten Electrodes: 1,6 3,2 mm

163 WELDING TORCHES 163 SPECIAL WELDING TORCHES water-cooled AS 380 W-Spot Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 350 A DC 280 A AC Duty 100 % Wire-Diameter: 1,6 3,2 mm

164 WELDING TORCHES 164 SPECIAL WELDING TORCHES Flux-Cored Welding Torch SPACE-Flux 300G Flux-Cored self shielding welding torch, used at cladding and rail joint welding as well as pipelineconstruction. Very durable handle made of thermoset plastics for extreme Applications.With turnable quick-change neck and neckliner. Standard spare part equipment. Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Duty 60 % Wire-Diameter: 1,2 2,4 mm GUN CONFIGURATOR SPACE-FLUX 300G CABLE LENGTH NECKS DIRECT PLUG TIP CONNECTOR ,00 m mm (6 ) x 30 0 Euro-Pug 1 M8 40 4,00 m mm (6 ) x 60 1 Mi Plug 2 UNC 5/ ,00 m 3 69 mm (8 ) x 90 2 Ln Plug mm (12 ) x mm (12 ) x 30 Example: SPACE-Flux 300G with 3m cable, 6 x30 neck and Euro-Plug, M8

165 WELDING TORCHES 165 SPECIAL WELDING TORCHES Flux-Cored Welding Torch SPACE-Flux 300G Errors and omissions excepted

166 WELDING TORCHES 166 SPECIAL WELDING TORCHES hot- and cold-wire torch TW 6 TIG Electrode vertically adjustable throug back cap. Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 400 A DC 320 A AC Duty 60 % Tungsten Electrodes: 1,6 4,8 mm PART NUMBER CABLE ASSEMBLY 3 m 4 m 5 m A A A

167 WELDING TORCHES 167 SPECIAL WELDING TORCHES hot- and cold-wire torch TW 6 TIG TECHNICAL DATA

168 WELDING TORCHES 168 SPECIAL WELDING TORCHES water-cooled AUT-TIG 300 Efficient water-cooled TIG / GTAW cold-wire torch for automated inner tube welding. Torch heads available in 45 and C Errors and omissions excepted TECHNICAL DATA Rating CO 2 : 300 A (accor. to EN ) Duty 100 % Wire-Diameter: 1,0 1,6 mm Clamping-Ø: 35 mm ** * D