AEROSPACE MATERIAL SPECIFICATION

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1 AEROSPACE MATERIAL SPECIFICATION AMS 5659L Issued SEP 1965 Revised JAN 2004 Superseding AMS 5659K Steel, Corrosion-Resistant, Bars, Wire, Forgings, Rings, and Extrusions 15Cr - 4.5Ni CB (Nb) - 3.5Cu Consumable Electrode Melted Solution Heat Treated, Precipitation Hardenable (Composition similar to UNS S15500) 1. SCOPE: 1.1 Form: This specification covers a corrosion-resistant steel in the form of bars, wire, forgings, flash welded rings, extrusions, and stock for forging, flash welded rings, or extruding. 1.2 Application: These products have been used typically for parts requiring corrosion resistance and high strength up to 600 F (316 C) with good ductility and strength in the transverse direction in large section sizes, but usage is not limited to such applications Certain design and processing procedures may cause these products to become susceptible to stress-corrosion cracking; ARP11 recommends practices to minimize such conditions. 1.3 Classification: Products covered by this specification are classified as follows: Type 1 - Steel multiple melted using vacuum consumable electrode practice during remelting. Type 2 - Steel multiple melted using electroslag process in the remelting cycle Unless a specific type is ordered, either type may be supplied. SAE Technical Standards Board Rules provide that: This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user. SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2004 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: (inside USA and Canada) Tel: (outside USA) Fax: custsvc@sae.org SAE WEB ADDRESS:

2 2. APPLICABLE DOCUMENTS: The issue of the following documents in effect on the date of the purchase order forms a part of this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1 SAE Publications: Available from SAE, 400 Commonwealth Drive, Warrendale, PA or AMS 2241 AMS 2248 AMS 2300 AMS 2315 AMS 2371 AMS 2374 AMS 2750 AMS 2806 AMS 2808 AMS 7490 ARP11 Tolerances, Corrosion and Heat-Resistant Steel, Iron Alloy, Titanium, and Titanium Alloy Bars and Wire Chemical Check Analysis Limits, Wrought Corrosion and Heat-Resistant Steels and Alloys, Maraging and Other Highly-Alloyed Steels, and Iron Alloys Steel Cleanliness, Premium Aircraft-Quality, Magnetic Particle Inspection Procedure Determination of Delta Ferrite Content Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steels and Alloys, Wrought Products and Forging Stock Quality Assurance Sampling and Testing, Corrosion and Heat-Resistant Steel and Alloy Forgings Pyrometry Identification, Bars, Wire, Mechanical Tubing, and Extrusions, Carbon and Alloy Steels and Corrosion and Heat-Resistant Steels and Alloys Identification, Forgings Rings, Flash Welded, Corrosion and Heat-Resistant Austenitic Steels and Austenitic-Type Iron, Nickel, or Cobalt Alloys or Precipitation-Hardenable Alloys Minimizing Stress Corrosion Cracking in Wrought Forms of Steels and Corrosion- Resistant Steels and Alloys 2.2 ASTM Publications: Available from ASTM, 0 Barr Harbor Drive, West Conshohocken, PA or ASTM A 370 ASTM A 604 ASTM E 353 Mechanical Testing of Steel Products Macroetch Testing of Consumable Electrode Remelted Steel Bars and Billets Chemical Analysis of Stainless, Heat-Resisting, Maraging, and Other Similar Chromium-Nickel-Iron Alloys - 2 -

3 3. TECHNICAL REQUIREMENTS: 3.1 Composition: Shall conform to the percentages by weight shown in Table 1, determined by wet chemical methods in accordance with ASTM E 353, by spectrochemical methods, or by other analytical methods acceptable to purchaser Check Analysis: Composition variations shall meet the applicable requirements of AMS Melting Practice: Product shall be multiple melted using vacuum consumable electrode practice during remelting for Type 1 or using electroslag practice for remelting Type Condition: TABLE 1 - Composition Element min max Carbon Manganese Silicon Phosphorus Sulfur Chromium Nickel Columbian (Niobium) 5xC 0. Copper Molybdenum The product shall be supplied in the following condition: Bars, Wire, Forgings, and Flash Welded Rings: Rounds: Solution heat treated and smooth turned, centerless ground, or centerless ground and polished Hexagons: Solution heat treated, cold drawn, and descaled Squares and Flats: Hot finished, solution heat treated, and descaled Wire and Forgings: Solution heat treated and descaled

4 Flash Welded Rings: Solution heat treated and descaled. Flash welded rings shall not be supplied unless specified or permitted on purchaser s part drawing. When supplied, rings shall be manufactured in accordance with AMS Extrusions: Solution heat treated, straightened, and descaled Stock for Forging, Flash Welded Rings, or Extruding: As ordered by the forging, flash welded ring, or extrusion manufacturer. 3.4 Heat Treatment: Bars, wire, forgings, flash welded rings, and extrusions shall be solution heat treated by heating to 1900 F ± 25 (38 C ± 14), holding at heat for a time commensurate with section thickness, heating equipment, and procedure used, but not less than 30 minutes, and cooling as required to below 90 F (32 C). Pyrometry shall be in accordance with AMS Properties: The product shall conform to the following requirements; tensile and hardness testing shall be performed in accordance with ASTM A All Products: Macrostructure: Visual examination of transverse full cross-sections from bars, billets, and stock for forging, flash welded rings, or extrusions, etched in hot hydrochloric acid in accordance with ASTM A 604, shall show no pipe or cracks. Porosity, segregation, inclusions, and other imperfections for product 36 square inches (232 cm 2 ) and under in nominal cross-sectional area shall be no worse than the macrographs of ASTM A 604 shown in Table Microstructure: The product shall contain not more than 2% free ferrite, determined in accordance with AMS Bars, Wire, Forgings, Flash Welded Rings, and Extrusions: As Solution Heat Treated: Tensile Strength: Wire shall have tensile strength not higher than 175 ksi (1207 MPa) Hardness: TABLE 2 - Macrostructure Limits Class Condition Severity 1 Freckles A 2 White Spots A 3 Radial Segregation A 4 Ring Pattern B - 4 -

5 Bars: Not higher than 363 HB, or equivalent (See 8.2), determined at mid-radius or quarter thickness Forgings, Flash Welded Rings, and Extrusions: Not higher than 363 HB, or equivalent (See 8.2) After Precipitation Heat Treatment: The solution heat treated product, 12 inches (305 mm) and under in nominal diameter or maximum cross-sectional dimension, precipitation heat treated to a particular condition in accordance with the corresponding temperatures and times shown in Table 3 and cooled in air, shall have the properties specified in and for that particular condition. Tensile and hardness tests shall be made in only the H900 precipitation heat treated condition unless purchaser specifies another heat treated condition. TABLE 3 - Precipitation Heat Treating Parameters Condition Temperature Time H F ± (482 C ± 6) 1 hour± 0.1 H F ± (496 C ± 6) 4 hours± 0.3 H25 25 F ± (552 C ± 6) 4 hours± 0.3 H75 75 F ± (579 C ± 6) 4 hours± 0.3 H10 10 F ± (593 C ± 6) 4 hours± 0.3 H F ± (621 C ± 6) 4 hours± Tensile Properties: Shall be as shown in Table 4. TABLE 4A - Minimum Tensile Properties, Inch/Pound Units Condition H900 H925 H25 H75 H10 H1150 Specimen Orientation Tensile Strength ksi Yield Strength at 0.2% Offset ksi Elongation in 2 Inches or 4D % Reduction of Area %

6 TABLE 4B - Minimum Tensile Properties, SI Units Condition H900 H925 H25 H75 H10 H1150 Specimen Orientation Tensile Strength MPa Yield Strength at 0.2% Offset MPa Elongation in 50.8 mm or 4D % Reduction of Area % tensile property requirements apply to specimens taken in the longitudinal direction from bars, wire, and extrusions, to specimens taken from forgings with axis of specimen in the area of gage length varying not more than 15 degrees from parallel to the forging flow lines, and to specimens taken in the circumferential direction from flash welded rings tensile property requirements apply to specimens taken approximately perpendicular to the longitudinal direction of bars and extrusions, to specimens taken from forgings with axis of specimens in the area of gage length varying not more than 15 degrees from perpendicular to the forging flow lines, and to specimens taken in the radial or axial direction from flash welded rings tensile property requirements apply only to products from which a test specimen not less than 2-1/2 inches (63.5 mm) long or 1/2 x 1/2 inch (12.7 x 12.7 mm) cross-section can be taken Products tested in the transverse direction need not be tested in the longitudinal direction Hardness: Shall be within the range shown in Table 5, or equivalent (See 8.2), for the corresponding precipitation heat treated condition. Product shall not be rejected on the basis of hardness if the tensile property requirements of Table 4 are acceptable, determined on specimens taken from the same sample as that with nonconforming hardness or from another sample with similar nonconforming hardness

7 3.5.3 Forging Stock: When a sample of stock is forged to a test coupon and heat treated as in 3.4 and , specimens taken from the heat treated coupon shall conform to the requirements of and If specimens taken from the stock after heat treatment as in 3.4 and conform to the requirements of and , the tests shall be accepted as equivalent to tests of a forged coupon Stock for Flash Welded Rings or Extruding: A sample of stock heat treated as in 3.4 and shall conform to the requirements of and Quality: The product, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the product Steel shall be premium aircraft-quality conforming to AMS Grain flow of die forgings, except in areas which contain flash-line end grain, shall follow the general contour of the forgings showing no evidence of reentrant grain flow. 3.7 Tolerances: Bars and wire shall conform to all applicable requirements of AMS QUALITY ASSURANCE PROVISIONS: 4.1 Responsibility for Inspection: TABLE 5 - Hardness Range Condition Hardness, HB H to 444 H to 429 H to 401 H to 375 H to 363 H to 352 The vendor of the product shall supply all samples for vendor s tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the product conforms to specified requirements

8 4.2 Classification of Tests: Acceptance Tests: The following requirements are acceptance tests and shall be performed on each heat or lot as applicable: Composition (3.1) and macrostructure rating ( ) of each heat Tensile properties ( ) of wire as solution heat treated Hardness ( ) of bars, forgings, flash welded rings, and extrusions as solution heat treated Tensile properties ( ) and hardness ( ) of bars, wire, forgings, flash welded rings, and extrusions after precipitation heat treatment Tolerances (3.7) of bars and wire Periodic Tests: The following requirements are periodic tests and shall be performed at a frequency selected by the vendor unless frequency of testing is specified by purchaser Microstructure ( ) Ability of forging stock (3.5.3) and stock for flash welded rings or extruding (3.5.4) to develop required properties Frequency-severity cleanliness rating (3.6.1). 4.3 Sampling and Testing: Shall be as follows: Bars, Wire, Flash Welded Rings, Extrusions, and Stock for Forging, Flash Welded Rings, or Extruding: In accordance with AMS Forgings: In accordance with AMS Reports: The vendor of bars, wire, forgings, flash welded rings, and extrusions shall furnish with each shipment a report showing the results of tests for composition of each heat and for tensile properties and hardness of each lot, as required, both as solution heat treated and after precipitation heat treatment, and stating that the product conforms to the other technical requirements. This report shall include the purchase order number, heat and lot numbers, AMS 5659L, type of melting practice used, size, and quantity. If forgings are supplied, the size and melt source of stock used to make the forgings shall also be included

9 4.4.2 The vendor of stock for forging, flash welded rings, or extrusions shall furnish with each shipment a report showing the composition of each heat. This report shall include the purchase order number, heat number, AMS 5659L, size, and quantity. 4.5 Resampling and Retesting: Shall be as follows: Bars, Wire, Flash Welded Rings, Extrusions, and Stock for Forging, Flash Welded Rings, or Extruding: In accordance with AMS Forgings: In accordance with AMS PREPARATION FOR DELIVERY: 5.1 Sizes: Except when exact lengths or multiples of exact lengths are ordered, straight bars and wire will be acceptable in mill lengths of 6 to 20 feet (1.8 to 6.1 m) but not more than % of any shipment shall be supplied in lengths shorter than feet (3 m). 5.2 Identification: Shall be as follows: Bars, Wire, and Extrusions: In accordance with AMS Forgings: In accordance with AMS Flash Welded Rings and Stock for Forging, Flash Welded Rings, or Extruding: As agreed upon by purchaser and vendor. 5.3 Packaging: The product shall be prepared for shipment in accordance with commercial practice and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT: A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging purchase orders. 7. REJECTIONS: Product not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection

10 8. NOTES: 8.1 A change bar ( ) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of a specification. An (R) symbol to the left of the document title indicates a complete revision of the specification, including technical revision. Change bars and (R) are not used in original publications, nor in specifications that contain editorial changes only. 8.2 Hardness conversion tables for metals are presented in ASTM E Terms used in AMS are clarified in ARP Dimensions and properties in inch/pound units and the Fahrenheit temperatures are primary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information. 8.5 Procurement documents should specify not less than the following: AMS 5659L Form and size or part number of product desired Quantity of product desired. 8.6 Key Words: Steel, bars, wire, forgings, rings, extrusions, precipitation hardenable, UNS S15500 PREPARED UNDER THE JURISDICTION OF AMS COMMITTEE F - -

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