Energy Efficient Japanese Technologies and Best Practices

Transcription

1 Energy Efficient Japanese Technologies and Best Practices Overview of TERI-IGES project(s) Rabhi Abdessalem Sep. 25 th 2014

2 About IGES: Outline Name of the Institute The Institute for Global Environmental Strategies (IGES) Establishment March 31, 1998 Location [Headquarters]: Hayama, Miura-gun, Kanagawa [Tokyo Office]: Chiyoda-ku, Tokyo, [Kitakyushu Office]: Kitakyushu-city, Fukuoka, [Kansai Research Centre]: Kobe, Hyogo, [Project Offices in Bangkok and Beijing] IGES headquarters (Hayama, Kanagawa) Kansai Research Center Date: July 7 th,2010 2

3 IGES-TERI main Objective Research Application of low Carbon Technologies in India (ALCT)

4 ALCT Project: Research stakeholders

5 Overall objective To promote the application of Japanese low carbon technologies at small and medium sized enterprises (SMEs) in India. Duration: 4 years (May March 2014) Components 1- Review of existing practices; 2- Study and analyze technologies and relevant conditions of Japanese side; 3- Study and analyze needs of technologies and relevant conditions of Indian side; 4- Select the appropriate Japanese technologies to be applied in India; 5- Analysis and verification through pilot projects implementation 6- Draw lessons learnt from the project and provide suggestions and recommendations. Figure: Research components of ALCT project

6 Summary of selected sites and pilot projects Technology Japanese Companies Total number of investigated sites Number of selected sites for pilot projects Location of pilot projects SME Hard Technologies Gas Heat Pump Yanmar 11 2 Rajkot -Delta Technocast -Jagdish Technocast Electric heat pump Mayekawa 13 2 Anand Chandigarh -Amul -Milkfed Best Practices (Soft technologies) Compressed air system Induction furnace Hitachi (IES) in Pune; 1in Noida -Sankalp -Transauto -Mass Flange -DIC Expert from Kobe Steel 8 2 Kolhapur -Marvelous Metals -Caspro Metal

7 Activities and Results

8 Results #1 : Demonstration of Electric Heat Pump (EHP) Application Preheating of boiler feed water & precooling of process chilled water Dairy, food processing, pharmaceutical, commercial buildings, etc. Two pilot projects: 1 in Milkfed (Chandigarh) and 1 in Amul (Anand) Before After

9 Results #1 : Demonstration of Electric Heat Pump (EHP) Benefits Reduction in fuel consumption of boiler and electricity consumption of chiller Energy savings: 30%-40%

10 Results #2: Demonstration of Gas Heat Pump (GHP) Application Space cooling applications in industry and commercial buildings Two pilot projects: 1 Delta and 1 Jagdish, both in Rajkot (Gujarat) Before After

11 Results #2: Demonstration of Gas Heat Pump (GHP) Benefits Switch from electricity to natural gas (NG) Energy savings: 35%-45%

12 Results #3: Best practices regarding compressed air Application Four pilot projects: Transauto, Sankalp, and Mass flange (Pune), and DIC (Noida) Examples of measures which have been taken by SME Installation of new receiver and new air compressors (not inverter type) Adjusting pressure setting Reduce air leakage through installing foot switch Reconsider pipe size and design Start the use of efficient air gun Benefits Energy Saving: 20% -30% Notes: -SME have taken almost all the proposed measures in PS reports, except the installation of inveter type air compressor. Additional 10%-20% could be achived by installing inverter type air compressor.

13 Expected impact of installing inverter type air compressor Trans Auto Iceburg DIC India Kansal Sankalp BOMBAY CENTURY RAYON Primary energy saving Percentage (KWh/year) 17% 22% 15% 25% 17% 19% 17% 53,196 96,624 99, , ,994 84,230 79,076 CO 2 emission reduction (ton/year) Approximate pay back period 3 years, 3 months 4 years 3 years, 6 months 2 years, 6 months 3 years 3 years 3 years

14 Results #4: Best practices in electric induction furnace Application Foundry, sand casting units Observations Process parameters like product yield and rejection ratio have important influence on energy efficiency Often data recorded is not linked to improvements in operation Awareness on best practices among operators is not high Major taken activities Onsite capacity building to SMEs, and Provide to them training material (in local language) on how to implement 3S/5S activities; Training of Trainers (ToT) through training TERI experts, in India and Japan, on best practices so they can trainer SME later on. Impact Approximately, up to 20% have been achieved (based on TERI presentation)

15 Result 5#: Capacity building and awareness raising (level1) Targeting SME at unit level: Onsite capacity building for managers and workers during site visits (in total, more than 50 sites visited)

16 Result5#: Capacity building and awareness raising (level2) Targeting SME at cluster/segment level Several cluster workshops to introduce technology to business entropreneurs and business associations (in total 10 conducted) IGES TERI Joint Workshop (Dec. 2011, Rajkot (India) IGES TERI Joint Workshop Jan. 2012, Chandigarh (India)

17 Result5#: Capacity building and awareness raising (Level3) Targeting Indian experts: Training workshops to Indian experts (In India and in Japan) (in Total 3 (2 in India and 2 in Japan))

18 Result5#: Capacity building and awareness raising (Level4) Targeting Policy makers: Interaction with policy makers through meetings, symposiums, etc. ) IGES-TERI workshop (Feb.2012 New Delhi- India) India-Japan Energy Forum (Sep.2013 New Delhi- India)

19 Summary of Major Achievements

20 Achievement1: A matchmaking processes with various stakeholders, including private sector, from India and Japan has been established; Most of them are ready to cooperate in the dissemination and follow up activities to be conducted in FY2014, and beyond

21 Achievement4: The implemented pilot projects have been widely covered by Indian media, well evaluated by sponsors (A-), and had been disseminated at high level events such as India-Japan Energy forum, Delhi Sustainable Development Summit (DSDS); ISAP 2014, etc., which has attracted the interest of policy maker in India and Japan. MOEJ (from Japan) and Shakti Energy Sustainable Energy Foundation (from India) are supporting the follow up activities which are taking place in FY2014. Achievement 2: Actual reduction in CO2 emission has been achieved; Tech. EHP GHP CA IF Sites Amul Verka Delta Jagdish Mass flange CO2 emission reduction Sankalp Caspro Marvello us 33% 40% 47% 43% 25% 30% 20% 20% Achievement3: SAMEEEKSHA (Indian knowledge sharing platform) added IGES to its member list and has documented about the pilot projects repeatedly. check link: &id=40

22 ALCT project Way forwards: Dissemination

23 Example of opportunities of scaling up the studied technologies EHP: GHP: CA: IF: 50 Dairy Plants in just two states (Punjab and Gujarat). 120 investment casting industries ~1200 forging units. More than 4,500 foundries in India.

24 Research stakeholders Ministry of Environment Japan (MOEJ) G2G Shakti Sustainable Energy Foundation Financial support Financial support (modest) and Assistance Institute For Global Environmental Strategies Collaboration The Energy and Resources Institute Technical support (dispatching experts) Facilitators Provision of sites for investigations Japanese Companies (e.g.: Hitachi IES, Mayekawa, Yanmar, Shinto, etc.) B2B Indian SME and Large industries

25 Example of Programs to be used for dissemination and scaling up

26 Example of programs to be used for dissemination and scaling up >E.g. of programs to be used for FS/DS and pilot projects (demonstration) MOEJ/GEC: Joint Crediting Mechanism (JCM), JICA: Public Private Partnership (PPP), ADB-UNEP-GEF: Climate Technology Network and Finance UNIDO-GEF: >E.g. of programs to be used for commercialization (deployment & diffusion) Examples of program from Indian side Financial support through SIDBI -Technology Upgradation Fund for textile (TUFS) -Technology and Quality Upgradation Support to MSMS (TEQUP) -Credit Linked Capital Subsidies Scheme (CLCSS) -FPTUFS-scheme for food processing industries BEE can introduce these technologies to the designated consumers (DCs), who are identified under PAT scheme, or by exempting these technologies from import tax under the FEEED program. Energy Service Companies (ESCO) Examples of program measures by Japanese side Others JBIC : through their crediting J-MRV program. MOEJ: Joint Crediting Mechanism (JCM) (if signed) Japanese makers: Joint venture, Licencing, FDI SAMEEEKSHA, LCS-RNet, LoCAR-Net, UNEP (CTCN), are important channels through which these technologies could be deployed in India, whether through their funding options or through their information and knowledge dissemination activities to a wide range of stakeholders. 26

27 Japan: JCM mechanism Japan Finance + Technology Carbon Credits JCM Project Carbon credits Host Country Benefits to Japan - Contribution to the global GHG mitigation effort - Market opportunities for Japanese firms Benefits to host country - Advanced Japanese technology made available at significantly lower cost - Reduced fossil fuel dependency 27

28 Range of upfront financing for JCM Global Environment Centre (GEC) Finances up to 50% of the initial investment cost. New Energy Development Organisation (NEDO) Provides full initial finance, and installed facilities are purchased by project participants at later stage. 28

29 Japan Bank for International Cooperation (JBIC) Co-financing with Japanese private bank to JCM projects. Nippon Export and Investment Insurance (NEXI) Provision of trade insurance to JCM projects to cover risks (e.g. non-payment, shipping failure); 29

30 India: Financial support through SIDBI, such as TUFS, TEQUP, etc (SMEs) Note: Technologies should be included in list of technologies eligible of SIDBI finance 30

31 India: PAT Mechanism (Large industries) Note: Only companies in the following sector are considered: Cement, Power, Aluminium, Textile, Pulp and paper, Fertilizer, Iron and steel, Chlor-Alkali

32 Way forwards: 2015 and beyound Creation and strengthening of cooperation among various stakeholders from India and Japan to promote low carbon technology application in India, especially through engaging private sector and funding institutions.

33 Thank you for you attention